Activated Carbon Fibers with Hierarchical Nanostructure Derived from Waste Cotton Gloves as High-Performance Electrodes for Supercapacitors

Design of experiments as a tool to guide the preparation of tailor-made activated carbons

Activated carbon produced from biomass exhibits a high specific surface area due to the natural hierarchical porous structure of the precursor material. To reduce production costs of activated carbon, bio-waste materials receive more and more attention, which has led to a steep increase in the number of publications over the past decade. However, the characteristics of activated carbon are highly dependent on the properties of the precursor material used, making it difficult to draw assumptions about activation conditions for new precursor materials based on published work. Here, we introduce a Design of Experiment methodology with a Central Composite Design to better predict the properties of activated carbons from biomass. As a model precursor, we employ well-defined regenerated cellulose-based fibers which contain 25 wt.% chitosan as intrinsic dehydration catalyst and nitrogen donor. The use of the DoE methodology opens up the possibility to better identify the crucial dependencies between activation temperature and impregnation ratio on the yield, surface morphology, porosity and chemical composition of the activated carbon, independent of the used biomass. The use of DoE yields contour plots, which allows for more facile analysis on correlations between activation conditions and activated carbon properties, thus enabling its tailor-made manufacturing.

Biowaste-Derived Heteroatom-Doped Porous Carbon as a Sustainable Electrocatalyst for Hydrogen Evolution Reaction

Heteroatom-doped porous carbon material (H-PCM) was synthesized using Anacardium occidentale (cashew) nut’s skin by a simple pyrolysis route. The resulting H-PCM was thoroughly characterized by various analytical techniques such as field emission scanning electron microscopy (FE-SEM) with energy-dispersive X-ray (EDX) spectroscopy, high-resolution transmittance electron microscopy (HRTEM), X-ray diffraction (XRD), Raman spectroscopy, nitrogen adsorption–desorption isotherms, X-ray photoelectron spectroscopy (XPS), and attenuated total reflectance Fourier transform infrared (ATR-FTIR) spectroscopy. The obtained results strongly demonstrated that the synthesized H-PCM exhibited a porous nature, continuous sponge-like and sheet-like smooth morphology, and a moderate degree of graphitization/crystallinity with oxygen-, nitrogen-, and sulfur-containing functionalities in the carbon matrix. After the structural confirmation, as-prepared H-PCM has used a sustainable electrocatalyst for hydrogen evolution reaction (HER) because the metal-free carbonaceous catalysts are one of the most promising candidates. The H-PCM showed excellent HER activities with a lowest Tafel slope of 75 mV dec−1 and durable stability in 0.5 M H2SO4 aqueous solution. Moreover, this work provides a versatile and effective strategy for designing excellent metal-free electrocatalysts from the cheapest biowaste/biomass for large-scale production of hydrogen gas through electrochemical water splitting.

Highly Porous Reduced Graphene Oxide-Coated Carbonized Cotton Fibers as Supercapacitor Electrodes

High-surface-area carbon-based capacitors exhibit significant advantages relative to conventional graphite-based systems, such as high power density, low weight, and mechanical flexibility. In this work, novel porous carbon-based electrodes were obtained from commercial cotton fibers (CFs) impregnated with graphene oxide (GO) at different dipping times. A subsequent thermal treatment under inert atmosphere conditions enables the synthesis of electrodes based on reduced GO (RGO) supported on carbon fibers. Those synthetized with 15 min and 30 min of dipping time displayed high specific capacitance given their optimal micro-/ mesoporosity ratio. Particularly, the RGO/CCF15A supercapacitor reports a remarkable specific capacitance of 74.1 F g-1 at 0.2 A g-1 and a high cycling stability with a 97.7% capacitive retention, making this electrode a promising candidate for supercapacitor design. Finally, we conducted a density functional theory study to obtain deeper information about the driving forces leading to the GO/CF structures.

Preparation of Ni/C porous fibers derived from jute fibers for high-performance microwave absorption

Composites obtained by incorporating magnetic nanoparticles into porous carbon materials are promising in serving as microwave absorbing materials. In this study, Ni/C porous fibers were successfully synthesized through a simple in situ template method by using low-cost jute fibers as carbon source and template. The results showed that the Ni nanoparticles were uniformly loaded on the surface and hollow porous structure of the Ni/C porous fibers. Meanwhile, the content and size of the Ni nanoparticles on the Ni/C porous fibers can be controlled. Due to a suitable filling content, the synergistic effect of dielectric loss, interface polarization loss, magnetic loss and porous structure of the Ni/C porous fibers, an excellent microwave absorption performance was achieved. The minimum reflection loss value reached -43.0 dB, and a reflection loss value less than -10 dB was in the frequency range of 11.2-16.1 GHz with 2.0 mm thickness. In particular, under matching thickness (1.5-3.5 mm), the values of all the reflection loss peaks were below -20.0 dB. It is believed that this work can not only provide a new way to design excellent carbon-based microwave absorbing materials, but also offer an effective design strategy to synthesize biomass nanocomposites.

Hierarchical Porous Carbon with Interconnected Ordered Pores from Biowaste for High-Performance Supercapacitor Electrodes

Using biowastes as precursors for the preparation of value-added nanomaterials is critical to the sustainable development of devices. Lignosulphonates are the by-products of pulp and paper-making industries and usually discarded as wastes. In the present study, lignosulphonate is used as the precursor to prepare hierarchical ordered porous carbon with interconnected pores for the electrochemical energy storage application. The unique molecular structure and properties of lignosulphonate ensure the acquisition of high-quality porous carbon with a controllable pore structure and improved physical properties. As a result, the as-prepared hierarchical order porous carbon show excellent energy storage performance when used to assemble the symmetric supercapacitor, which exhibits high-specific capacitance of 289 F g-1 at a current density of 0.5 A g-1, with the energy density of 40 Wh kg-1 at the power density of 900 W kg-1. The present study provides a promising strategy for the fabrication of high-performance energy storage devices at low cost.

Waste spunlaced facial puff derived monolithic flexible carbon framework (WCF): an ultralow-cost, recyclable and eco-friendly sorbent for oils and organic solvents

Due to the spunlaced effect, waste spunlaced facial puff has a high degree of fiber entanglement and an abundant three-dimensional (3D) network porous structure, which make it form a 3D carbon framework material more easily after carbonization. For the first time, the monolithic 3D carbon framework is synthesized from waste spunlaced facial puff (WCF) and used as the adsorbent for contaminants in water. The adsorption capacity of WCF for oils and organic reagents can be 34-137 times its own weight. Over five adsorption-harvesting cycles, the adsorption capacity of WCF to organic pollutants can recover up to 95% of its initial capacity. Moreover, WCF exhibits stable permeation flux and high separation efficiency in a water-heavy oil system, which is about 7714 L m-2 h-1 and higher than 99%, respectively. With a combination of waste spunlaced facial puff with monolithic 3D porous structure as a raw material, facile and green preparation process, low density, excellent hydrophobicity and lipophilicity, WCF as an adsorbent has great superiority in removal of organic pollutant solvents and environmental protection as well as other applications, such as energy storage materials, catalyst carriers, electric information, etc. Furthermore, this work would provide a new strategy for recovery use of waste spunlaced cotton materials.

Turbostratic carbon-localised FeS2 nanocrystals as anodes for high-performance sodium-ion batteries

Low-cost metal sulfides are promising anode materials for sodium-ion batteries (SIBs); however, they suffer from sluggish kinetics and large volume expansion upon cycling. Here, a strategy to grow FeS₂ on turbostratic carbon (t-carbon) assisted by chemical interactions between Fe and C electrons was realized via a simple and scalable mechanical alloying (MA) approach with a trace amount of CNTs. The structural change in CNTs synchronized with the in situ growth of FeS₂ on the transformed t-carbon during the MA process, forming localised FeS₂ nanocrystals wrapped in the frameworks of t-carbon. This intertwined structure within a grain consisted of chemical bonding by electronic hybridization between FeS₂ and its adjacent carbon layer, resulting in enhanced structural stability upon cycling. Moreover, the localised FeS₂ nanocrystals with an ultrasmall diameter of 10 nm encapsulated in the nanoframeworks of t-carbon could effectively shorten the diffusion paths of electrons/ions and withstand the volume expansion. The as-synthesized FeS₂-C hybrid composite electrode exhibited a pseudocapacitive diffusion behavior with high specific capacity, good cycling stability, and remarkable rate capability. This strategy is a facile, scalable, and low-cost route toward high-performance metal sulfide anode materials for the commercial utilization of SIBs.

NiFe2O4 nanoparticles supported on cotton-based carbon fibers and their application as a novel broadband microwave absorbent

In this work, NiFe₂O₄ nanoparticles were successfully supported on cotton-based carbon fibers through a flexible two-step approach consisting of calcination of cotton in a N₂ atmosphere and subsequent hydrothermal reaction. The incorporation of the NiFe₂O₄ nanoparticles into cotton-based carbon fibers resulted in better impedance matching, leading to better microwave absorption performance than cotton-based carbon fibers and NiFe₂O₄ nanoparticles. For NiFe₂O₄/carbon fibers, reflection loss (RL) values less than −10 dB were obtained in the frequency range of 11.5–18 GHz with 2.4 mm thickness, which covered the entire Ku-band (from 12 to 18 GHz). Meanwhile, when the matching thickness was 3.2 mm, the RL values less than −10 dB were in the range of 8.0–12.7 GHz, which covered the entire X-band (from 8 to 12 GHz). This excellent and interesting microwave absorption performance can satisfy multiple applications. Owing to the characteristics of a cost-effective synthetic route, low density and excellent microwave absorption, the NiFe₂O₄/carbon fibers have a promising future in X-band and Ku-band absorption.

NiFe₂O₄ nanoparticles supported on cotton-based carbon fibers exhibited excellent microwave absorption performance in the X-band and Ku-band.

Cellulose-Derived Highly Porous Three-Dimensional Activated Carbons for Supercapacitors

A novel "selective surface dissolution" (SSD) method was successfully utilized in previous research to prepare "all-polymer composites" aiming to structural applications. In the current study, this simple, cost-effective, and environmentally friendly method was employed for the first time to synthesize cellulose-derived highly porous three-dimensional (3D) activated carbon materials to assemble superior electrodes for supercapacitors. ZnCl₂ aqueous solution was used to partially dissolve the surface of cellulose fibers. The partially dissolved cellulose I crystalline phase at the fiber surface can be consolidated into fibrillar cellulose polymorphs (e.g., cellulose II) which connects remaining fibers together. By a carefully controlled SSD method, a highly porous 3D cellulosic skeleton with interconnected bridge-like fibrillar linkages and hierarchical pore structures can be created. After carbonization, the 3D fiber construct with interconnected fibrillar linkages and hierarchical pore structures remains and highly porous activated carbons were obtained. The effects of various processing parameters (e.g., solvent concentration, immersion time, etc.) on the morphology of the as-formed activated porous carbons and their electrochemical performance as electrodes in supercapacitors were systematically investigated and discussed. It was concluded that the SSD method is a promising chemical approach to produce large-scale cellulose-derived activated porous carbons in an environmentally friendly manner.