Effect of grinding and polishing on roughness and strength of zirconia

Influence of different surface finishing procedures of strength-gradient multilayered zirconia crowns on two-body wear and fracture load: Lithium silicate or leucite glazing versus polishing?

OBJECTIVES

To examine the influence of different finishing procedures on the surface roughness, wear resistance and fracture load of strength-gradient multilayered zirconia.

MATERIALS AND METHODS

Zirconia crowns (Multilayer 3D pro; n = 96) were manufactured and treated with a lithium-silicate- (LISI_S), leucite-based glaze spray (LEU_S), leucite-based glaze mass (LEU_M) or polished (POL). Natural molars (CG; n = 24) acted as a control. Roughness was determined on flat glazed specimens (n = 28). Two-body wear was examined by digitalizing and matching the occlusal surface before and after thermo-mechanical aging (6,000 thermal and 1,200,000 chewing cycles). The groups were split to measure fracture load initially and after aging. Kolmogorov-Smirnov, Spearman correlation, Kruskal-Wallis-H, Levene's test, one-way ANOVA with Scheffé post-hoc and Weibull modulus were computed.

RESULTS

POL presented the lowest and LEU_S the highest roughness. Following POL, no ceramic loss was observed. LISI_S, LEU_S and LEU_M showed lower ceramic wear than the CG. The lowest wear of the antagonist was observed for the CG. LISI_S showed a lower antagonistic wear than LEU_S, LEU_M and POL. LISI_S, LEU_S, LEU_M and POL showed higher fracture load values and Weibull moduli than the CG. Artificial aging did not impact the fracture load or Weibull moduli.

SIGNIFICANCE

With glazed groups showing height losses closer to the CG, glazing should be preferred to polishing when approximating the wear behavior of a natural dentition. Finishing of monolithic zirconia by glazing with a lithium silicate-based spray is recommended to preserve the antagonists. All examined zirconia crowns presented sufficient mechanical properties to withstand masticatory forces, even after prolonged aging.

Effect of zirconia surface conditioning before glazing on the wear of opposing enamel: an in vitro study

OBJECTIVES

This in vitro study aimed to evaluate the wear of natural teeth opposing 3 mol% yttria-stabilized tetragonal zirconia polycrystal (3Y-TZP) with different surface conditions.

MATERIALS AND METHODS

Sixty 3Y-TZP specimens were randomly assigned to six groups (n = 10), differing in surface condition. In three groups, the samples underwent glazing-with the glaze applied to roughened (i.e., 106-µm-grit diamond-finished), as-sintered, and polished zirconia. The three remaining groups consisted of unglazed specimens: solely polished samples and diamond-finished samples (106-µm-grit and 46-µm-grit) without further conditioning. Two-body wear was evaluated at extracted, non-carious molars (n = 60), which served as antagonists in chewing simulation (10,000 masticatory cycles, 49N load). As a control, natural teeth with intact enamel surfaces were tested against natural molars (n = 10). All samples were 3D-scanned before and after the chewing simulation (7 Series, Straumann). Volume loss was calculated (Inspect Software, GOM), and statistically analyzed (SPSS Statistics 24, IBM).

RESULTS

Volume loss of the natural antagonists decreased in the following order: 106-µm-grit diamond-finished zirconia (4.6 ± 2.5 mm3), glazed 106-µm-grit diamond-finished zirconia (3.8 ± 1.1 mm3), glazed as-sintered zirconia (3.5 ± 0.9 mm3), 46-µm-grit diamond-finished zirconia (1.7 ± 0.6 mm3), control (1.6 ± 0.7 mm3), glazed polished zirconia (1.4 ± 0.5 mm3), and solely polishing (0.4 ± 0.2 mm3). Even when polishing the surfaces before glazing, volume loss was not mitigated to the same extent as after polishing alone.

CONCLUSIONS

The zirconia surface condition beneath the glazing influences antagonist wear. Although polishing before glazing resulted in acceptable levels of antagonist wear, this approach did not yield as favorable results as polishing alone.

CLINICAL RELEVANCE

For operators favoring glazing, pre-polishing the zirconia surface could be advantageous to reduce wear.

Effect of different surface and heat treatments on the surface roughness, crystallography, and phase composition of high translucency zirconia for monolithic restorations

STATEMENT OF PROBLEM

High translucency zirconia (HTZ) has gained popularity as an esthetic computer-aided design and computer-aided manufacturing (CAD-CAM) material for monolithic restorations. A detailed comparison between different common surface and heat treatments with a non-treated HTZ control to explain the behavior of the material under stress is lacking.

PURPOSE

The purpose of this in vitro study was to evaluate the effect of different surface and heat treatments on the surface roughness parameters (SRPs), topography, crystallography, and phase composition of HTZ used for monolithic restorations.

MATERIAL AND METHODS

Ninety Ø11.9×1.18-mm HTZ disks (Prettau Anterior) were milled, sintered, and distributed into 9 groups (n=10); 8 experimental (coarse diamond grinding GC, fine diamond grinding GF, fine diamond grinding and 3-step polishing kit GF+P1, fine diamond grinding and 3-step polishing kit and diamond paste GF+P1+DP, fine diamond grinding and 2-step polishing kit GF+P2, fine diamond grinding and GF+Gl, fine diamond grinding and 3-step polishing and glazing GF+P1+Gl, airborne-particle abrasion with 50-µm alumina), and a control group (C, as-sintered). SRPs (AveSa, AveSv, AveSz) and 3-dimensional (3D) images were obtained using a noncontact 3D-optic-profilometer. The crystal structure was determined with scanning electron microscopy. Phase composition was analyzed by X-ray diffraction (XRD). Surface roughness parameters data were statistically analyzed by 1-way ANOVA and the Tukey HSD test (α=.05).

RESULTS

The applied surface and heat treatment resulted in significantly different SRP mean values (P<.001) with different topographies. GC had the highest AveSa, AveSv, and AveSz mean values (0.95, 8.8, 17.4 µm, respectively) with significant microcracks. GF had significantly lower SRP with finer microcracks. GF+P1 had a significantly smoother surface, but GF+P2 resulted in SRP comparable with the GF group. GF+P1+DP had the smoothest homogenous surface (mean Sa: 0.08 µm). GF+P1 and GF+GL were equally effective, while GF+P1+GL was not superior. Airborne-particle abrasion produced a low Sa mean value (0.11 µm) with relatively high Sv and Sz mean values (5.9, 9.2 µm, respectively) and microcracks. A monoclinic phase was detected in all groups. All experimental groups had broadened XRD-peaks with lower intensity, suggesting the presence of the rhombohedral phase.

CONCLUSIONS

The different surface and heat treatments altered the HTZ crystals and their surface roughness with distinct topographies. Cubic crystal changes take place under stress as shown by the scanning electron microscope and the XRD diffraction pattern and may transform to the rhombohedral phase.

Zirconia restoration types, properties, tooth preparation design, and bonding. A narrative review

OBJECTIVE

The purpose of this review was to provide dental professionals with information regarding the various types of zirconia restorations, their mechanical and optical properties, tooth preparation design, and bonding protocol in an effort to enhance the longevity and durability of zirconia restorations.

OVERVIEW

The yttria content of zirconia ceramics determines their classification. The mechanical and optical properties of each type are discussed, with an emphasis on the effect of yttria concentration on the properties of zirconia. The processing and sintering methods are also discussed as they have a direct impact on the properties of zirconia. The design of tooth preparation, specifically occlusal reduction, varies depending on the type of zirconia used in each case. Finally, a protocol for zirconia restoration bonding is described to ensure optimal bonding to the tooth structure.

CONCLUSION

Not all zirconia restorations are the same. The selection of zirconia type based on yttria concentration, processing and sintering methods, tooth preparation design, and adherence to the bonding protocol are all critical to the success and longevity of zirconia restorations.

CLINICAL SIGNIFICANCE

Zirconia restorations are the most commonly used indirect restorative material. The selection of the most appropriate zirconia type based on its yttria content, which determines its strength and translucency, is critical to the success and the longevity of the restoration. Tooth preparation design also influences the strength and translucency of the zirconia. Air-borne particle abrasion, followed by a ceramic primer and resin cement, can ensure a durable bond to the tooth structure.

Evaluation of mechanical properties of dental zirconia in different milling conditions and sintering temperatures

STATEMENT OF PROBLEM

The dry processing of zirconia has the disadvantage of dust dispersal during milling; thus, wet milling may be preferable. However, research on the mechanical properties of dental zirconia milled under different conditions and sintered at different temperatures is lacking.

PURPOSE

The purpose of this in vitro study was to evaluate changes in the mechanical properties of zirconia specimens after milling under dry and wet conditions at different sintering temperatures.

MATERIAL AND METHODS

Four hundred Ø20.0×1.5-mm presintered zirconia specimens were prepared by using a computer-aided design and computer-aided manufacturing (CAD-CAM) system and divided into 8 groups (n=50) based on the sintering (1230, 1330, 1430, and 1530 °C) and milling conditions (dry or wet). The mechanical properties (Vickers hardness, biaxial flexural strength, and fracture toughness) and physical properties (linear shrinkage and density) were examined. The microstructures of the specimens were observed with a scanning electron microscope. The crystal phases of the sintered green bodies were analyzed by using an X-ray diffractometer. The data were analyzed with descriptive statistics and 1-way and 2-way analyses of variance with Tukey HSD tests (α=.05).

RESULTS

The mechanical properties of all specimens increased with increasing sintering temperature, except for 1530 °C and the dry milling condition. The mechanical properties of the groups fabricated under wet milling conditions were better than those of the groups fabricated under dry milling conditions. Microscopic examination of the structure showed that the porosity decreased with increasing sintering temperature regardless of the milling conditions.

CONCLUSIONS

Higher sintering temperatures increased the mechanical properties (biaxial flexural strength, Vickers hardness, fracture toughness). However, phase transformation from tetragonal to cubic was observed for dry milled specimens sintered at 1530 °C, with decreased mechanical properties. Specimens fabricated by wet milling exhibited better mechanical properties than those fabricated by dry milling.

Surface Roughness and Hardness of CAD/CAM Ceramic Materials after Polishing with a Multipurpose Polishing Kit: An In Vitro Study

OBJECTIVE

 This article evaluates the effect of multipurpose polishing kit on surface roughness and hardness of three computer-aided design/computer-aided manufacturing (CAD/CAM) ceramic materials at different polishing durations. Weight changes of the polishing bur were also determined.

MATERIAL AND METHODS

 Three CAD/CAM ceramic materials were lithium disilicate glass ceramic (IPS e.max CAD), translucent zirconia (VITA YZ), and zirconia-reinforced lithium disilicate ceramic (Celtra Duo). Ceramics were ground with a diamond bur, and polished with the multipurpose polishing kit (Eve Diacera HP), which comprises coarse and fine polishing burs. Surface roughness value (Ra) was measured using a noncontact optical profilometer (n = 10 per group) after grinding and every 15 seconds of coarse and fine polishing until 60 seconds. The complete polishing Ra was compared with the lab as-received specimens and human enamel. Surface morphology was examined using a scanning electron microscope after 60-second coarse and fine polishing and compared with the lab as-received specimens. Hardness was measured using a Vickers hardness tester on the lab as-received specimens and after the final polishing process (n = 4 per group). Changes in surface roughness and polishing bur weight of each material were analyzed using one-way repeated-measures analysis of variance (ANOVA) and dependent t-test. One-way ANOVA was used to detect differences in surface roughness, Vickers hardness, and bur weight among materials within the same polishing duration (α = 0.05).

RESULTS

 From grinding to complete polishing, the greatest Ra reduction was found in VITA YZ, followed by Celtra Duo and IPS e.max CAD. Final Ra values of all ceramics after 60-second fine polishing were not significantly different, and were similar to that of enamel and lab as-received specimens. Vickers hardness of ceramic materials did not change after grinding and polishing. Coarse polishing bur demonstrated the highest weight loss after polishing VITA YZ, followed by Celtra Duo and IPS e.max CAD.

CONCLUSION

 The multipurpose polishing kit reduced surface roughness of CAD/CAM ceramic materials to the similar level of the lab as-received specimen and enamel regardless of material's hardness. The reductions of surface roughness and a coarse polishing bur weight were highest in VITA YZ, followed by Celtra Duo and IPS e.max CAD.

Should finishing, polishing or glazing be performed after grinding YSZ ceramics? A systematic review and meta-analysis

The present systematic review and meta-analysis aimed to assess the characteristics and consequences of post-processing methods after grinding procedures in YSZ ceramics on its surface roughness and flexural strength. The protocol of this review was made prospectively and is available online in the PROSPERO database (link). Literature searches on PubMed/MEDLINE, EMBASE, Lilacs, Web of Science and Scopus were conducted on December 2022 to select in vitro studies written in English, without publishing-date restrictions, that considered surface characteristics and mechanical properties of YSZ ceramics submitted to grinding and subsequent post-processing surface treatments as an attempt to revert the effect induced by grinding. Two authors independently selected the studies, extracted the data and assessed the risk of bias. Mean differences (Rev-Man 5.1, random effects model, α= 0.05) were obtained by comparing flexural strength and surface roughness values of ground surfaces with at least one post-processing surface treatment (global analysis). Subgroup analyses were performed considering the most prevalent categories of post-processing methods. A total of 33 (out of 4032) studies were eligible and included in the analysis. In the global analysis, ground surfaces showed higher flexural strength than when post-processing methodologies were employed (p< 0.0001). The subgroup analysis showed that only polishing was able to enhance the flexural strength after grinding (p= 0.001); however, when other protocols were used, the ground surface was always superior in terms of flexural strength (p< 0.0001). Post-processing techniques in both the global and sub-group analyses were able to reduce the surface roughness after grinding in YSZ ceramics (p< 0.00001). High heterogeneity was found in all the meta-analyses. Concerning the risk of bias analysis, the included studies had mixed scores for the considered factors. In conclusion, in terms of improving flexural strength and restoring surface roughness after grinding, polishing protocols can be considered the best indication as post-processing treatment after YSZ ceramics adjustments/grinding.

Analysis of surface characteristics of (Y, Nb)-TZP after finishing and polishing

PURPOSE

This in vitro study aimed to evaluate the surface characteristics of a full veneer crown fabricated chairside (CS) from a (Y, Nb)-TZP zirconia block in response to conventional zirconia grinding and polishing.

MATERIALS AND METHODS

Zirconia crowns (n = 40) were first prepared and divided into two groups of materials: Labside (LS) and CS, after which each specimen went through a five-step grinding and polishing procedure. Following each surface treatment, surface characteristics were analyzed using confocal laser microscopy (CLSM), average surface roughness (Ra) values were processed from the profile data through Gaussian filtering, and X-ray diffraction pattern analysis was performed to evaluate the monoclinic (M) phase content. Then, a representative specimen was selected for field-emission scanning electron microscopy (FE-SEM), followed by a final analysis of the roughness and X-ray diffraction of the specimens using the independent t-test and repeated measures analysis of variance (RM-ANOVA).

RESULTS

In every group, polishing significantly reduced the Ra values (P < .001). There was no significant difference in Ra between the polished state CS and LS. Furthermore, CLSM and FE-SEM investigations revealed that even though grain exposure was visible in CS specimens throughout the as-delivered and ground states, the exposure was reduced after polishing. Moreover, while no phase transformation was visible in the LS, phase transformation was visible in CS after every surface treatment, with the M phase content of the CS group showing a significant reduction after polishing (P < .001).

CONCLUSION

Within the limits of this study, clinically acceptable level of surface finishing of (Y, Nb)-TZP can be achieved after conventional zirconia polishing sequence.

Effect of speed sintering of monolithic zirconia with different yttria contents on color and crystal phase

This study evaluated the color and microstructure of monolithic zirconia crowns with different yttrium oxide (Y₂ O₃ ) contents treated by conventional or speed sintering. Four types of zirconia ceramics were assessed: two monolayer zirconia, and two multilayer zirconia. The monolithic zirconia crowns were fabricated using a dental computer-aided design/computer-aided manufacturing (CAD/CAM) system and in two shades (A2 and BL). After milling, the zirconia crowns were sintered using either speed sintering or conventional sintering. For each combination of zirconia (4), shade (2), and sintering condition (2), the color parameters were determined at three positions of each of nine crowns using a non-contact dental spectrophotometer. In addition, the zirconia phases in the specimens were quantified using X-ray diffractometry. Significant differences in the ΔE₀₀ values at different measurement positions were observed for the Multi2 crown of the BL shade group. The color difference resulting from conventional and speed sintering programs was not affected by the difference in yttria content of Mono1, Mono2, and Multi1. However, in Multi2, containing 3Y-TZP and 5Y-PSZ, a color change was caused by the use of speed sintering. Therefore, when performing speed sintering with Multi2, it is necessary to select the color in consideration of these results or take measures for staining.

Fracture Load and Fracture Patterns of Monolithic Three-Unit Anterior Fixed Dental Prostheses after In Vitro Artificial Aging-A Comparison between Color-Gradient and Strength-Gradient Multilayer Zirconia Materials with Varying Yttria Content

(1) Background: Due to advantages such as avoidance of chipping, pulp-friendly tooth preparation and cost reduction, zirconia is increasingly being used monolithically without veneering. Nevertheless, to enable good aesthetics, various multilayer systems have been developed. The aim of this study was to investigate the impact of different zirconia multilayer strategies and yttria levels on fracture load, fracture pattern, stress distribution and surface roughness. (2) Methods: Monolithic three-unit anterior FDPs were made from three different color-gradient zirconia multilayer materials with different yttria levels corresponding to varying strength and degrees of translucency grades (Katana HTML, STML, UTML, Kuraray) and one strength-gradient zirconia multilayer material (Katana YML, Kuraray) and artificially aged in a chewing simulator (1.2 × 106 load cycles, 50 N, 2 × 3000 thermocycles, 5−55 °C). Analyses of fracture load, fracture pattern, fracture surfaces, stress distribution and roughness were performed after the fracture load test. Shapiro−Wilk, Kruskal−Wallis, Mann−Whitney U-tests and one-way ANOVA were used (p < 0.05). (3) Results: Fracture loads of the high strength color-gradient material HTML and the strength-gradient material YML were comparable after 5 years of aging (p = 0.645). Increasing yttria levels resulted in a decrease in fracture resistance of 42−57% (p < 0.05). Surface roughness of different zirconia generations is comparable after polishing and aging. (4) Conclusions: Color-gradient multilayer zirconia materials and new strength-gradient zirconia materials with similar yttria levels in the basal layers show comparable mechanical properties and are suitable for anterior FDPs.

The effect of adjustment and finishing procedure on roughness, strength, and phase transformation of monolithic zirconia

OBJECTIVE

To evaluate the effect of adjustment and finishing procedures and thermal aging of monolithic zirconia on the surface roughness, phase transformation, and flexural strength.

MATERIAL AND METHODS

One hundred disk-shaped monolithic zirconia specimens were randomly divided into 5 groups: control, received only glazing; group Gr, was grinded; group GrP, was grinded and polished; group GrG, was grinded and re-glazed; group GrPG, was re-glazed after grinding and polishing. Half of the each group were stored in distilled water for 24 h and the remaining were thermocycled for 5000 cycles. Topographic evaluations were done with profilometer and scanning electron microscope. Phase changes were assessed through X-ray diffractometer. The biaxial flexural strength test was calculated by universal test machine. Statistical analysis was performed by using two-way ANOVA and Tukey multiple comparison test (p < 0.05).

RESULTS

Group Gr showed statistically higher surface roughness and flexural strength values than the other groups (p < 0.001). However, no significant differences were observed between finishing groups (p >0.05). Phase transformation was occurred in all groups but the differences were not statically significant (p >0.05). Artificial aging had no effect on surface roughness, flexural strength, and phase transformation (p >0.05).

CONCLUSION

Surface roughness significantly increased after grinding, but finishing procedure approximated it to the control group. Glazing after grinding decreased the flexural strength, but polishing did not. Zirconia polishing system may be an alternative to re-glazing for monolithic zirconia.

CLINICAL RELEVANCE

Polishing is one of the most effective finishing procedures that can improve the physical properties of the material without damaging its mechanical properties.

Biaxial Flexural Strength of Different Monolithic Zirconia upon Post-Sintering Processes

OBJECTIVE

 Different post-sintering processes are expected to be a reason for alteration in the strength of zirconia. This study evaluated the effect of post-sintering processes on the flexural strength of different types of monolithic zirconia.

MATERIALS AND METHODS

 A total of 120 classical- (Cz) and high-translucent (Hz) monolithic zirconia discs (1.2 mm thickness and 14 mm in Ø) were prepared, sintered, and randomly divided into four groups to be surface-treated with (1) as-glazed (AG); (2) finished and polished (FP); (3) finished, polished, and overglazed (FPOG); and (4) finished, polished, and heat-treated (FPHT) technique (n = 15). Biaxial flexural strength (σ) was determined on a piston-on-three ball in a universal testing machine at a speed of 0.5 mm/min.

STATISTICAL ANALYSIS

 Analysis of variance, and post hoc Bonferroni multiple comparisons were determined for significant differences (α = 0.05). Weibull analysis was applied for survival probability, Weibull modulus (m), and characteristic strength (σ₀). The microstructures were examined with a scanning electron microscope and X-ray diffraction.

RESULTS

 The mean ± standard deviation value of σ (MPa), m, and σ₀ were 1,626.43 ± 184.38, 9.51, and 1,709.79 for CzAG; 1,734.98 ± 136.15, 12.83, and 1,799.17 for CzFP; 1,636.92 ± 130.11, 14.66, and 1,697.63 for CzFPOG; and 1,590.78 ± 161.74, 10.13, and 1,663.82 for CzFPHT; 643.30 ± 118.59, 5.59, and 695.55 for HzAG; 671.52 ± 96.77, 3.28, and 782.61 for HzFP; 556.33 ± 122.85, 4.76, and 607.01 for HzFPOG; and 598.36 ± 57.96, 11.22, and 624.89 for HzFPHT. The σ was significantly affected by the post-sintering process and type of zirconia (p < 0.05), but not by their interactions (p > 0.05). The Cz indicated a significantly higher σ than Hz. The FP process significantly enhanced σ more than other treatment procedures.

CONCLUSION

 Post-sintering processes enabled an alteration in σ of zirconia. FP enhanced σ, while FPOG and FPHT resulted in a reduction of σ. Glazing tends to induce defects at the glazing interface, while heat treatment induces a phase change to tetragonal, both resulted in reducing σ. Finishing and polishing for both Cz and Hz monolithic zirconia is recommended, while overglazed or heat-treated is not suggested.

Aging resistance of infiltrated monolithic zirconia compared to noninfiltrated monolithic zirconia: A systematic review of in vitro studies

Aim

The aim of the study is to systematically assess the impact of low-temperature degradation (LTD) simulation in an autoclave on mechanical and microstructural properties of infiltrated monolithic zirconia compared to the noninfiltrated zirconia.

Settings and Design

Systematic review following Preferred Reporting Items for Systematic Reviews and Meta-Analysis 2020 guidelines.

Materials and Methods

An electronic search was done within these databases: PubMed, Scopus, and Web of Science, Science Direct, Embase, Wiley, Google Scholar for articles published between 2000 and March 2021. Search results that met eligibility criteria were categorized into two groups based on properties assessed of infiltrated monolithic zirconia exposed to LTD (also called aging simulation) - (a) mechanical (flexural strength and fracture toughness) and (b) microstructural properties (phase transformation rate and m content).

Statistical Analysis Used

Qualitative analysis.

Results

The search identified 272 preliminary results. After discarding duplicates, and screening of titles, abstracts, and full texts, 10 articles finally met inclusion criteria. Data were collected on author's details and their countries, journal and year of publication, type and percentage of infiltration, aging protocol (duration and temperature), mechanical, and microstructural properties. All the included studies invariably revealed better aging resistance without a change in mechanical properties for infiltrated monolithic zirconia as compared to noninfiltrated species.

Conclusion

Infiltration within monolithic zirconia can reduce degradation and simultaneously maintain their mechanical properties by preventing water entry into grain contours. The final m content was less for infiltrated Zirconium, indicating a lesser phase transformation and better aging resistance.

Other Information

Systematic review protocol registered at PROSPERO CRD42021248153.

Comparison of surface topography and roughness in different yttrium oxide compositions of dental zirconia after grinding and polishing

PURPOSE

The purpose of this study was to compare the surface roughness, phase transformation, and surface topography of dental zirconia with three different yttrium oxide compositions under same grinding and polishing conditions.

MATERIALS AND METHODS

Three zirconia disks (IPS e.max ZirCAD LT, MT, MT multi, Ivoclar Vivadent AG, Schaan, Liechtenstein) were selected for experimental materials. Sixty-nine bar-shaped specimens were fabricated as 12.0 × 6.0 × 4.0 mm using a milling machine and glazing was conducted on 12.0 × 6.0 mm surface by same operator. With a custom polishing device, 12.0 × 6.0 mm surfaces were polished under same condition. Surface roughness (Ra[µm]) was measured before grinding (C), after grinding (G), and at every 3 steps of polishing (P1, P2, P3). X-ray diffraction and FE-SEM observation was conducted before grinding, after grinding, and after fine polishing (P3). Statistical analysis of surface roughness was performed using Kruskal-Wallis test and Mann-Whitney-U test was used as a post hoc test (α = .05).

RESULTS

There were no significant differences of surface roughness between LT, MT, and MM groups. In LT, MT, and MM groups, P3 groups showed significantly lower surface roughness than C groups. X-ray diffraction showed grinding and polishing didn't lead to phase transformation on zirconia surface. In FE-SEM images, growths in grain size of zirconia were observed as yttrium oxide composition increases.

CONCLUSION

Polished zirconia surface showed clinically acceptable surface roughness, but difference in yttrium oxide composition had no significant influence on the surface roughness. Therefore, in clinical situation, zirconia polishing burs could be used regardless of yttrium oxide composition.

Effect of different grinding protocols on surface characteristics and fatigue behavior of yttria-stabilized zirconia polycrystalline: An in vitro study

STATEMENT OF PROBLEM

Zirconia frameworks milled by computer-aided design and computer-aided manufacturing (CAD-CAM) often require clinical adjustments. In addition, zirconia prefabricated abutments can also require customization to achieve an adequate emergence profile. However, the influence of grinding adjustment on the surface characteristics and mechanical behavior of yttria-stabilized tetragonal zirconia polycrystal (Y-TZP) and the best grinding protocol is unclear.

PURPOSE

The purpose of this in vitro study was to evaluate the effect of different grinding protocols on the surface characteristics, phase transformation, and mechanical behavior of Y-TZP for frameworks and implant abutments.

MATERIAL AND METHODS

Bar-shaped specimens were fabricated according to ISO 6872-2016 and divided into 3 groups: GC (control, untreated), GA (grinding and finishing with medium and fine diamond rotary instruments using high-speed handpiece under constant water cooling), and GB (grinding and finishing with coarse and medium diamond rotary instruments, respectively, using slow-speed handpiece without water cooling). After specimen grinding, the topography and surface roughness were evaluated by using a laser confocal microscope, the Young modulus was measured by the impulse excitation technique, and crystallographic phase transformation was analyzed by X-ray diffraction. Specimens were then submitted to step-stress accelerated life testing (n=18). The surface roughness and Young modulus results were analyzed by 1-way ANOVA and the Tukey honestly significant difference test (α=.05). The data of step-stress accelerated life testing were analyzed by the survival probability considering the number of cycles and force until fracture.

RESULTS

Statistically significant differences were found among groups considering surface roughness (GA>GB>GC) (P<.05) and Young modulus (GB>GA=GC) (P=.003). X-ray diffraction showed that grinding leads to phase transformation, GC showed only tetragonal phase, while GA and GB showed tetragonal and monoclinic phases. No statistically significant difference (P<.05) was found among groups submitted to the same loading profile when the survival probability was compared, but significant difference was found between the light and moderate loading (P=.002) and light and severe loading (P=.014) of GB when different loading profiles in each group were compared.

CONCLUSIONS

Although grinding protocols affected surface characteristics and promoted phase transformation, the mechanical behavior of Y-TZP was not impaired. Therefore, both the grinding protocols tested can be safely used based on the evaluated properties.

In-vitro polishing of CAD/CAM ceramic restorations: An evaluation with SEM and confocal profilometry

AIM

The objective of this In-vitro investigation was to analyze and compare the surface after polishing of 63 all-ceramic restorations fabricated out of monolithic zirconium dioxide (ZIR), lithium disilicate (LS) or feldspathic ceramic (FC) under standardized laboratory conditions with different protocols. The primary outcome was defined as the roughness (R_a/S_a) of different ceramic surfaces after distinctive polishing procedures.

MATERIAL AND METHODS

The study set-up consisted of three main groups: ZIR, LS, FC (20 crowns each), every group divided into two sub-groups (10 crowns each) depending on the polishing method. The untouched glazed surface of one crown per material served as a control. Every crown displayed a defined supra-contact at the palatal cusp which was removed with a fine grain (38-45 μm) diamond bur. Surface polishing was carried out with either a two-step system (one kit for zirconium dioxide (ZIR₂), another kit for lithium disilicate (LS₂) and feldspatic ceramic (FC₂)), or a three-step system (ZIR₃, LS₃, FC₃) under standardized conditions. Roughness parameters (R_a and S_a) were measured by means of confocal profilometry. Specimens were also visually inspected with scanning electron microscopy (SEM). Statistical analyses were performed using SPSS Statistics software.

RESULTS

Visual examination of the specimens using SEM showed several inhomogeneities on the glazed surface of the control samples, i.e. pores and particles. On every test sample, the grinding curves of the diamond bur were still recognizable. Polishing revealed similar median R_a 0.491 μm (ZIR₂) and 0.434 μm (LS₂) after two-step polishing (p = 0.754), and 0.311 μm (ZIR₃) and 0.208 μm (LS₃) after three-step polishing (p = 0.917). Surface roughness in group FC measured 0.889 μm (FC₂) after the two-step polishing process and 0.903 μm (FC₃) following three-step surface refinement. No significant difference was detectable between surface roughness of glazed controls compared to either polished surfaces with two-step or three-step treatment within one material. ZIR and LS presented significantly lower median roughness R_a after two-step and three-step procedures than test samples of FC, measured subsequent to either of the polishing methods (p = 0.016, p = 0.009).

CONCLUSION

The surface roughness of ZIR, LS and FC crowns after the use of chairside polishing kits was comparable with the roughness measured before occlusal adjustment. A two-step procedure showed as good results as a three-step process. A smoother surface was obtained for ZIR and LS compared to FC with both polishing protocols.

Effects of low-temperature degradation on the surface roughness of yttria-stabilized tetragonal zirconia polycrystal ceramics: A systematic review and meta-analysis

STATEMENT OF PROBLEM

A wide range of yttria-stabilized tetragonal zirconia polycrystal (Y-TZP) ceramics have been applied for dental restorations. However, whether hydrothermal aging affects the surface roughness of Y-TZP is unknown.

PURPOSE

The purpose of this systematic review and meta-analysis was to evaluate the effects of low-temperature degradation (LTD) on the surface roughness of Y-TZP ceramics.

MATERIAL AND METHODS

This report follows the Preferred Reporting Items for Systematic Reviews and Qualitative Analyses statement. The literature search was conducted with Medline through the PubMed, Web of Science, and Cochrane Library with no publication year limits. The screening and quality assessment were performed by 2 independent reviewers. The studies comparing the surface roughness of Y-TZP ceramics after LTD by using steam autoclave aging were included in the meta-analysis. Meta-analyses were conducted with a random-effects model (α=.05) by using Review Manager Software (Cochrane Collaboration).

RESULTS

Of the 203 potentially relevant studies, 32 full texts were assessed for eligibility. A total of 17 articles were included in the systematic review, and 15 were included in the qualitative analyses. The results showed no significant difference in the arithmetic average height (R_a) values between the nonaged and aged Y-TZP (P=.670; mean difference=0.01; 95% confidence interval=-0.03 to 0.05). Subgroup analyses revealed that the aging duration (P=.003) and specimen preparation (P=.010) contributed significantly to the changes in the surface roughness of the Y-TZP ceramics.

CONCLUSIONS

Although LTD was found to have no significant effects on the surface roughness of Y-TZP ceramics, the effects of LTD depended on the duration of the steam autoclave process and the specimen preparation.

Effect of finishing/polishing techniques and low temperature degradation on the surface topography, phase transformation and flexural strength of ultra-translucent ZrO2 ceramic

OBJECTIVE

To investigate the effect of different surface finishing and polishing regimes and low temperature degradation on flexural strength, phase transformation and surface topography of ultra-translucent ZrO₂ ceramic.

METHODS

300 (n=15/group) of conventional zirconia (Z: Ice Zirkon Transluzent) and ultra-translucent zirconia (UT: Prettau Anterior) bar-specimens were made and divided according to the "Finishing/Polishing" - (C - Control, B - diamond rubber polishers, P - adjusting with burs, PB - adjusting with burs+diamond polishers, PG - adjusting with burs+glaze), "Low temperature Degradation (LTD)" (with or without a treatment at 127°C, 1.7bar/24h). Then, a 3-point mini flexural test was performed in a universal testing machine (1mm/min, 500kgf load cell). SEM, EDS, XDR, AFM, optical profilometry and Weibull analysis were performed. Data were analyzed by 3-way ANOVA and Tukey's post-test (5%).

RESULTS

Groups ZPB_D (1670±253MPa), ZB_D (1664±217MPa), and ZB (1655±3678MPa) showed significantly higher flexural strength than the UTPG group (372±56MPa). The Weibull modulus was significantly higher for the ZP_D group compared to the UB, UC_D, UP_D and UPB_D, while UTB, UTC_D and UTP_D had the lowest value. Monoclinic phases were observed only in the conventional zirconia groups and were more evident after LTD. Diamond rubber polishers presented less roughness for both zirconias.

SIGNIFICANCE

The use of diamond rubber polishers is the most suitable finishing/polishing method for zirconia ceramic restorations and that final glazing reduces the fracture resistance of these materials.

Strength and aging resistance of monolithic zirconia: an update to current knowledge

New zirconia compositions with optimized esthetic properties have emerged due to the fast-growing technology in zirconia manufacturing. However, the large variety of commercial products and synthesis routes, make impossible to include all of them under the general term of “monolithic zirconia ceramics”. Ultra- or high translucent monolithic formulations contain 3–8 mol% yttria, which results in materials with completely different structure, optical and mechanical properties. The purpose of this study was to provide an update to the current knowledge concerning monolithic zirconia and to review factors related to strength and aging resistance. Factors such as composition, coloring procedures, sintering method and temperature, may affect both strength and aging resistance to a more or less extend. A significant reduction of mechanical properties has been correlated to high translucent zirconia formualtions while regarding aging resistance, the findings are contradictory, necessitating more and thorough investigation. Despite the obvious advantages of contemporary monolithic zirconia ceramics, further scientific evidence is required that will eventually lead to the appropriate laboratory and clinical guidelines for their use. Until then, a safe suggestion should be to utilize high-strength partially-stabilized zirconia for posterior or long span restorations and fully-stabilized ultra-translucent zirconia for anterior single crowns and short span fixed partial dentures.

Effect of acidic pH on surface roughness of esthetic dental materials

STATEMENT OF PROBLEM

Exposure to gastric acid in patients with bulimia nervosa and gastroesophageal reflux disease (GERD) causes demineralization of hard tooth structures. This chemical attack also causes the degradation of dental ceramics, which results in increased surface roughness and reduced strength. However, studies comparing the effect of acidic pH on resin matrix ceramic with other computer-aided design and computer-aided manufacturing (CAD-CAM) esthetic materials are lacking.

PURPOSE

The purpose of this in vitro study was to compare the surface roughness changes of different CAD-CAM restorative dental materials after exposure to acidic pH by using a 3D optical interferometer.

MATERIAL AND METHODS

Five esthetic CAD-CAM block materials, a leucite glass-ceramic (IPS Empress CAD), a zirconia (BruxZir Solid Zirconia), a resin matrix ceramic (VITA Enamic), a lithium disilicate glass-ceramic (IPS e.max CAD), and a feldspathic porcelain (VITABLOCS Mark II CAD) were tested. Eighteen specimens were sectioned from CAD-CAM blocks into 2-mm-thick rectangular plates and immersed in 10 mL of 5% hydrochloric acid (HCl) with (pH=2) at 37 °C for 45 and 91 hours. The surface roughness average (Ra) of the specimens was measured by using a 3D optical interferometer before the storage period (baseline), after 45 hours, and after 91 hours of exposure to HCl. Statistical analyses were performed with the Kruskal-Wallis test and the post hoc Dunn test with Bonferroni correction (α=.05).

RESULTS

Regarding the comparison of surface roughness changes at different periods of evaluation (baseline, 45 hours, 91 hours), there were no statistically significant differences for lithium disilicate (P=.063) or zirconia (P=.513). Leucite glass-ceramic, feldspathic porcelain, and the resin matrix ceramic demonstrated statistically significant differences (P<.001). For all tests that were statistically significant, greater surface roughness was found at the time point with the longer HCl exposure. Regarding the comparison of materials in terms of change in surface roughness between baseline to 45 hours and baseline to 91 hours, the Kruskal-Wallis test indicated a statistically significant difference among the materials in both cases (P<.001). Lithium disilicate and zirconia exhibited the least change in surface roughness among the 5 materials.

CONCLUSIONS

Leucite glass-ceramic, feldspathic porcelain, and resin matrix ceramic showed statistically significant increases in surface roughness when they were exposed to simulated gastric acid for 45 and 91 hours. Lithium disilicate and zirconia showed no statistically significant change in surface roughness after exposure to HCl for 45 and 91 hours.

Comparative Effectiveness of Multiple Laser Scanning and Conventional Techniques on Zirconia Shear Bond Strength

This study aimed to compare the impact of different laser scanning with that of conventional methods on zirconia surface treatment through evaluation of shear bond strength (SBS) values. One hundred and thirty-two sintered zirconia cubic-samples were prepared and randomly divided into six study groups: milling control (without surface treatment); grinding; sandblasting; and three-times, four-times, and five-times laser scanning groups. The treatment process for the first three groups was performed before the zirconia coating, while the last three groups were treated after zirconia coating with veneer slurry through a spraying technique. In the current study, the surface roughness Ra, contact angle measurement, phase transformation, topography and interfaces, SBS in unaged and aged conditions, and fracture mode patterns of zirconia cores were investigated. The results were analyzed using laser confocal scanning microscopy, drop analyzer, X-ray diffractometry (XRD), scanning electron microscope (SEM) equipped with energy dispersive spectroscopy (EDS), universal testing machine and stereomicroscope. The results indicated that three-times laser scanned specimens presented higher Ra values than the other studied groups. The minimum contact angle value was detected in the mentioned group, while the control group presented the highest value. The XRD showed phase transformation from tetragonal to monoclinic t–m following grinding and sandblasting. However, the laser scanned specimens and the control group preserved the structural integrity of the zirconia core, presenting the tetragonal phase only. The highest SBS values were recorded in specimens treated with three-times laser scanning in the unaged and aged conditions. A mixed fracture was a common fracture pattern among the studied groups. The results confirmed that SBS could be optimized through three-times laser scanning and it provided better adhesion between zirconia and the veneer ceramic material. Multiple scanning processes of more than three times are not recommended for zirconia surface treatment.

Effects of different finishing/polishing protocols and systems for monolithic zirconia on surface topography, phase transformation, and biofilm formation

PURPOSE

The purpose of this study was to evaluate the effects of various protocols and systems for finishing and polishing monolithic zirconia on surface topography, phase transformation, and bacterial adhesion.

MATERIALS AND METHODS

Three hundred monolithic zirconia specimens were fabricated and then treated with three finishing and polishing systems (Jota [JO], Meisinger [ME], and Edenta [ED]) using four surface treatment protocols: coarse finishing alone (C); coarse finishing and medium polishing (CM); coarse finishing and fine polishing (CF); and coarse finishing, medium polishing, and fine polishing (CMF). Surface roughness, crystal phase transformation, and bacterial adhesion were evaluated using atomic force microscopy, X-ray diffraction, and streptococcal biofilm formation assay, respectively. One-way and two-way analysis of variance with Tukey post hoc tests were used to analyze the results (α=.05).

RESULTS

In this study, the surface treatment protocols and systems had significant effects on the resulting roughness. The CMF protocol produced the lowest roughness values, followed by CM and CF. Use of the JO system produced the lowest roughness values and the smallest biofilm mass, while the ME system produced the smallest partial transformation ratio. The ED group exhibited the highest roughness values, biofilm mass, and partial transformation ratio.

CONCLUSION

Stepwise surface treatment of monolithic zirconia, combined with careful polishing system selection, is essential to obtaining optimal microstructural and biological surface results.

Zirconia Use in Dentistry - Manufacturing and Properties

Several types of metal-free ceramics have been developed to meet the patients demand for natural looking appearance restorations. Owing to their biocompatibility and good mechanical properties zirconia has been successfully used in recent years as a dental biomaterial. Due to its high opacity zirconia cores are generally covered with ceramic veneers that provide a more natural appearance but have frequent incidence of chipping. As an alternative to veneered zirconia full-contour zirconia restorations become more widely used nowadays. The paper reviews the current knowledge and scientific data of the zirconia use in dentistry in order to compare the zirconia based dental restorations with the metal-ceramic ones and also the two types of dental restoration based on zirconia, veneered or monolithic zirconia.

Effects of different surface treatments on the shear bond strength of veneering ceramic materials to zirconia

PURPOSE

To evaluate and compare the effect of different materials and techniques on the shear bond strength of veneering ceramic materials to zirconia.

MATERIALS AND METHODS

136 sintered zirconia cubes were prepared and randomly divided into four study groups according to corresponding methods of surface treatment and materials: GLN (grinding followed by laser scanning using Noritake Cerabien ZR), SLN (sandblasting followed by laser scanning using Noritake Cerabien ZR), GLV (grinding followed by laser scanning using VITA VM 9), and SLV (sandblasting followed by laser scanning using VITA VM 9). Spraying technique was performed to coat the core. Profilometer, SEM, XRD, EDS, universal testing machine, and stereomicroscope were used to record surface roughness Ra, surface morphology, phase transformation, elemental compositions, shear bond strength SBS values, and failure types, respectively. Specimens were investigated in unaged (not immersed in artificial saliva) and aged (stored in artificial saliva for a month) conditions to evaluate SBS values.

RESULTS

Grinding and GLN as first and second surface treatments provided satisfactory Ra values in both conditions (1.05 ± 0.24 µm, 1.30 ± 0.21 µm) compared to sandblasting and other groups (P<.05). The group GLN showed the highest SBS values in both conditions (30.97 ± 3.12 MPa, 29.09 ± 4.17 MPa), while group SLV recorded the lowest (23.96 ± 3.60 MPa, 22.95 ± 3.68 Mpa) (P<.05). Sandblasting showed phase transformation from t-m. Mixed failure type was the commonest among all groups.

CONCLUSION

GLN showed to be a reliable method which provided satisfactory bond strength between the veneer ceramic and zirconia. This method might preserve the integrity of fixed dental crowns.

Fatigue behavior and surface characterization of a Y-TZP after laboratory grinding and regeneration firing

This study evaluated the effect of grinding and regeneration firing on the flexural fatigue limit and surface characterization of Lava™ Y-TZP ceramic. Forty bar-shaped specimens with 20 × 4.0 × 1.2 mm constituted the as-sintered group (AS = control group), and 80 specimens with 20 × 4.0 × 1.5 mm were ground with cylindrical laboratory stone under water-cooling (WG) or in a dry condition (G) to reach 1.2 mm in thickness. Half of specimens were submitted to regeneration firing (1000 °C, 30 min), forming the groups AS/R, WG/R and G/R. Fatigue limit (500,000 cycles, 10 Hz) was determined by staircase method in a 4-point flexural fixture. Data were analyzed by 2-way ANOVA and Tukey HSD tests (α = 0.05). The surface topography (n = 3) and fracture area (n = 3) were evaluated by SEM. Samples were also analyzed by Rietveld refinement from X-ray diffraction data. ANOVA revealed significant differences (P < .001) for grinding protocol, regeneration firing and their interaction. In the groups not submitted to regeneration firing, the mean flexural fatigue limit of WG was higher (P < .05) than that of G and AS, with no statistical difference between each other (P > .05). After regeneration firing the inequality WG>AS>G (P < .05) was observed. The regeneration firing increased the fatigue limit of AS group and decreased those of G and WG groups (P < .05). Grinding protocols created evident grooves on zirconia surface. Failures initiated on tensile side of all specimens. The percentages (wt%) of monoclinic phase before cyclic loading were: AS (7.4), AS/R (6.5), G (2.8), G/R (0.0), WG (4.4), WG/R (0.0); and after cyclic loading: AS (8.6), AS/R (1.2), G (2.4), G/R (5.7), WG (6.3), WG/R (0.0). Wet grinding did not compromise the fatigue limit of zirconia, increasing its mechanical strength. Regeneration firing reduced the fatigue limit of ground samples, despite reducing the amount of monoclinic phase in all experimental conditions.