Quantifying Surface Wetting Properties Using Droplet Probe Atomic Force Microscopy

The functional properties of a surface, such as its anti-fogging or anti-fouling performance, are influenced by its wettability. To quantify surface wettability, the most common approach is to measure the contact angles of a liquid droplet on the surface. While well established and relatively easy to perform, contact angle measurements were developed to describe macroscopic wetting properties and are difficult to perform for submillimetric droplets. Moreover, they cannot spatially resolve surface heterogeneities that can contribute to surface fouling. To address these shortcomings, we report on using an atomic force microscopy technique to quantitatively measure the interaction forces between a microdroplet and a surface with piconewton force resolution. We show how our technique can be used to spatially map topographical and chemical heterogeneities with micron resolution.

Counterion-Dictated Self-Cleaning Behavior of Polycation Coating upon Water Action: Macroscopic Dissection of Hydration of Anions

The counterions of polydiallyldimethylammonium (PDADMA) coatings were altered by incubation in aqueous solutions of different electrolytes. Oil de-wetting on the resulting polycationic surfaces upon water action exhibited a straightforward connection with the Jones-Dole viscosity B-coefficient (Bη) sign of surface counteranions. Upon water action, surface counteranions with negative Bη render PDADMA coatings oil-adhering, but those with positive Bη furnish PDADMA coatings with excellent self-cleaning. The oil-adhering PDADMA surfaces can become self-cleaning upon water action in response to the Bη of surface counteranions sign-switching with increasing water temperature. Courtesy of surface counter-anions with Bη>0, self-cleaning PDADMA coatings enable not only conversion of conventional meshes into self-cleaning membranes for oil/water separation, but also regioselective maneuver of oil flow on polycationic surfaces according to the Bη sign of surface counteranions patterned atop.

Swelling properties of roasted coffee particles

BACKGROUND

In this study, the swelling behavior of roasted coffee particles in water and particularly its impact on particle diameter is examined by applying laser-diffraction analysis and microscopy. Several potential influencing factors are investigated: initial particle size, roasting degree, and temperature. Additionally, the time dependency of swelling and particle shape is evaluated at two different temperatures.

RESULTS

We verify that particle erosion occurs - as observed by an increase of the fine particle fraction after wetting - and it is revealed that this effect is more pronounced with a rise in temperature. The total relative increase in particle size is determined as approximately 15% based on a broad range of different sized coffee grounds. It is demonstrated that the degree of swelling is independent of both the initial particle diameter and the roasting degree. The particle shape is found to be unaffected by swelling. This research reveals that swelling is initially quick, with 60-80% of the final steady-state diameter being reached after 30 s and completed after 4 min of wetting, i.e. within the timescale of conventional coffee brewing methods.

CONCLUSION

This work provides a better understanding of the impact of wetting as part of the coffee brewing process, thus aiding the design, modeling, and optimization of coffee extraction. It clarifies the strong deviation of previous results on coffee-particle swelling by considering particle erosion and degassing and provides a robust method for quantification. © 2020 The Authors. Journal of The Science of Food and Agriculture published by John Wiley & Sons Ltd on behalf of Society of Chemical Industry.

Long-Running Comparison of Feed-Water Scaling in Membrane Distillation

Membrane distillation (MD) has shown promise for concentrating a wide variety of brines, but the knowledge is limited on how different brines impact salt scaling, flux decline, and subsequent wetting. Furthermore, past studies have lacked critical details and analysis to enable a physical understanding, including the length of experiments, the inclusion of salt kinetics, impact of antiscalants, and variability between feed-water types. To address this gap, we examined the system performance, water recovery, scale formation, and saturation index of a lab-scale vacuum membrane distillation (VMD) in long-running test runs approaching 200 h. The tests provided a comparison of a variety of relevant feed solutions, including a synthetic seawater reverse osmosis brine with a salinity of 8.0 g/L, tap water, and NaCl, and included an antiscalant. Saturation modeling indicated that calcite and aragonite were the main foulants contributing to permeate flux reduction. The longer operation times than typical studies revealed several insights. First, scaling could reduce permeate flux dramatically, seen here as 49% for the synthetic brine, when reaching a high recovery ratio of 91%. Second, salt crystallization on the membrane surface could have a long-delayed but subsequently significant impact, as the permeate flux experienced a precipitous decline only after 72 h of continuous operation. Several scaling-resistant impacts were observed as well. Although use of an antiscalant did not reduce the decrease in flux, it extended membrane operational time before surface foulants caused membrane wetting. Additionally, numerous calcium, magnesium, and carbonate salts, as well as silica, reached very high saturation indices (>1). Despite this, scaling without wetting was often observed, and scaling was consistently reversible and easily washed. Under heavy scaling conditions, many areas lacked deposits, which enabled continued operation; existing MD performance models lack this effect by assuming uniform layers. This work implies that longer times are needed for MD fouling experiments, and provides further scaling-resistant evidence for MD.

Nanopore and Nanoparticle Formation with Lipids Undergoing Polymorphic Phase Transitions

We describe several unexpected phenomena, caused by a solid-solid phase transition (gel-to-crystal) typical for all main classes of lipid substances: phospholipids, triglycerides, diglycerides, alkanes, etc. We discovered that this transition leads to spontaneous formation of a network of nanopores, spreading across the entire lipid structure. These nanopores are spontaneously impregnated (flooded) by water when appropriate surfactants are present, thus fracturing the lipid structure at a nanoscale. As a result, spontaneous disintegration of the lipid into nanoparticles or formation of double emulsions is observed, just by cooling and heating of an initial coarse lipid-in-water dispersion around the lipid melting temperature. The process of nanoparticle formation is effective even after incorporation of medical drugs of high load, up to 50% in the lipid phase. The role of the main governing factors is clarified, the procedure is optimized, and the possibility for its scaling-up to industrially relevant amounts is demonstrated.

Characterization of Rough PTFE Surfaces by the Modified Wilhelmy Balance Technique

The wetting of rough polymer surfaces is of great importance for many technical applications. In this paper, we demonstrate the relationship between the mean roughness values and the fractal dimension of rough and self-affine PTFE surfaces. We have used white light interferometry measurements to obtain information about the complex topography of the technical surfaces having different height distributions. Two different methods for the calculation of the fractal dimension were used: The height difference correlation function (HDC) and the cube counting method. It was demonstrated that the mean roughness value (R_a) correlates better with the fractal dimension D_f determined by the cube counting method than with the D_f values obtained from HDC calculations. However, the HDC values show a stronger dependency by changing the surface roughness. The advancing and receding contact angles as well as the contact angle hysteresis of PTFE samples of different roughness were studied by the modified Wilhelmy balance technique using deionized water as a liquid. The modified Wilhelmy balance technique enables the possibility for future analysis of very rough PTFE surfaces which are difficult to investigate with the sessile drop method.

Recent Developments in Nanomaterials-Modified Membranes for Improved Membrane Distillation Performance

Membrane distillation (MD) is a thermally induced membrane separation process that utilizes vapor pressure variance to permeate the more volatile constituent, typically water as vapor, across a hydrophobic membrane and rejects the less volatile components of the feed. Permeate flux decline, membrane fouling, and wetting are some serious challenges faced in MD operations. Thus, in recent years, various studies have been carried out on the modification of these MD membranes by incorporating nanomaterials to overcome these challenges and significantly improve the performance of these membranes. This review provides a comprehensive evaluation of the incorporation of new generation nanomaterials such as quantum dots, metalloids and metal oxide-based nanoparticles, metal organic frameworks (MOFs), and carbon-based nanomaterials in the MD membrane. The desired characteristics of the membrane for MD operations, such as a higher liquid entry pressure (LEPw), permeability, porosity, hydrophobicity, chemical stability, thermal conductivity, and mechanical strength, have been thoroughly discussed. Additionally, methodologies adopted for the incorporation of nanomaterials in these membranes, including surface grafting, plasma polymerization, interfacial polymerization, dip coating, and the efficacy of these modified membranes in various MD operations along with their applications are addressed. Further, the current challenges in modifying MD membranes using nanomaterials along with prominent future aspects have been systematically elaborated.

Is graphite lithiophobic or lithiophilic?

Graphite and lithium metal are two classic anode materials and their composite has shown promising performance for rechargeable batteries. However, it is generally accepted that Li metal wets graphite poorly, causing its spreading and infiltration difficult. Here we show that graphite can either appear superlithiophilic or lithiophobic, depending on the local redox potential. By comparing the wetting performance of highly ordered pyrolytic graphite, porous carbon paper (PCP), lithiated PCP and graphite powder, we demonstrate that the surface contaminants that pin the contact-line motion and cause contact-angle hysteresis have their own electrochemical-stability windows. The surface contaminants can be either removed or reinforced in a time-dependent manner, depending on whether the reducing agents (C6→LiC6) or the oxidizing agents (air, moisture) dominate in the ambient environment, leading to bifurcating dynamics of either superfast or superslow wetting. Our findings enable new fabrication technology for Li-graphite composite with a controllable Li-metal/graphite ratio and present great promise for the mass production of Li-based anodes for use in high-energy-density batteries.

Effect of Chemical Solvents on the Wetting Behavior Over Time of Femtosecond Laser Structured Ti6Al4V Surfaces

The effect of chemical solvents on the wetting state of laser-structured surfaces over time is systematically examined in this paper. By using a 300-fs laser, nanostructures were generated on Ti6Al4V, subsequently cleaned in an ultrasonic bath with different solvents and stored in ambient air. The static contact angle showed significant differences for cleaning with various solvents, which, depending on the applied cleaning and time, amounted up to 100°. X-ray photoelectron spectroscopy analyses reveal that the cleaning of the laser-structured surfaces affects the surface chemistry and the aging behavior of the surfaces, even with highly volatile solvents. The effect of the chemical surface modification is particularly noticeable when using alcohols for cleaning, which, due to their OH groups, cause highly hydrophilic behavior of the surface after one day of storage. Over the course of 14 days, enrichment with organic groups from the atmosphere occurs on the surface, which leads to poorer wetting on almost every structured surface. In contrast, the cleaning in hexane leads to a fast saturation of the surface with long-chain carbon groups and thus to a time-independent hydrophobic behavior.

Lotus Effect and Friction: Does Nonsticky Mean Slippery?

Lotus-effect-based superhydrophobicity is one of the most celebrated applications of biomimetics in materials science. Due to a combination of controlled surface roughness (surface patterns) and low-surface energy coatings, superhydrophobic surfaces repel water and, to some extent, other liquids. However, many applications require surfaces which are water-repellent but provide high friction. An example would be highway or runway pavements, which should support high wheel–pavement traction. Despite a common perception that making a surface non-wet also makes it slippery, the correlation between non-wetting and low friction is not always direct. This is because friction and wetting involve many mechanisms and because adhesion cannot be characterized by a single factor. We review relevant adhesion mechanisms and parameters (the interfacial energy, contact angle, contact angle hysteresis, and specific fracture energy) and discuss the complex interrelation between friction and wetting, which is crucial for the design of biomimetic functional surfaces.

Switchable Wettability for Condensation Heat Transfer

Condensation proceeds as dropwise or filmwise depending on the wettability of the condensing surface. These two modes of condensation have disparate heat transfer coefficients, with dropwise often exceeding filmwise. This work reports a surface with switchable superhydrophilic to hydrophobic wetting behavior that can exhibit both modes of condensation. Relative to the highly wetting state, which yields filmwise condensation, the nonwetting state exhibits dropwise condensation and twice the heat transfer coefficient. Relevance to thermal management is additionally discussed.

Beneficial CNT Intermediate Layer for Membrane Fluorination toward Robust Superhydrophobicity and Wetting Resistance in Membrane Distillation

Robust membrane hydrophobicity is crucial in membrane distillation (MD) to produce clean water, yet challenged by wetting phenomenon. We herein proposed a robust superhydrophobization process, by making use of a carbon nanotube (CNT) intermediate layer over commercial hydrophobic membrane, indirectly grafting the low-surface-energy material 1H,1H,2H,2H-perfluorodecyltriethoxysilane (FAS), with the achieved membrane denoted as PVDF-CNT-FAS, in systematic comparison with direct grafting FAS on alkalinized PVDF denoted as PVDF-OH-FAS. Superhydrophobicity with water contact angle of 180° was easily achieved from initial hydrophilic interface for both two resultant membranes. Interestingly, the existence of a CNT intermediate layer significantly maintained the stable hydrophobicity in various harsh conditions and improved mechanical properties, at an expense of ca. 20% smaller pore size and extended membrane thickness than PVDF-OH-FAS. In the MD experiment, the PVDF-CNT-FAS exhibited no vapor flux sacrifice, giving constant flux with the control and doubled that for PVDF-OH-FAS. A mass-heat transfer modeling suggested no significant heat loss but facilitated vapor flux with the CNT layer, unlike the impeded transfer for the counterpart membrane. A superior wetting resistance against 0.4 mM SDS further confirmed the benefit of constructing the CNT intermediate layer, presumably because of its excellent slippery property. This study demonstrates the important role of the CNT intermediate layer toward robust superhydrophobic membrane, suggesting the interest of applying the functional nanomaterial for controllable interface design.

Microdroplet Contaminants: When and Why Superamphiphobic Surfaces Are Not Self-Cleaning

Superamphiphobic surfaces are commonly associated with superior anticontamination and antifouling properties. Visually, this is justified by their ability to easily shed off drops and contaminants. However, on micropillar arrays, tiny droplets are known to remain on pillars' top faces while the drop advances. This raises the question of whether remnants remain even on nanostructured superamphiphobic surfaces. Are superamphiphobic surfaces really self-cleaning? Here we investigate the presence of microdroplet contaminants on three nanostructured superamphiphobic surfaces. After brief contact with liquids having different volatilities and surface tension (water, ethylene glycol, hexadecane, and an ionic liquid), confocal microscopy reveals a "blanket-like" layer of microdroplets remaining on the surface. It appears that the phenomenon is universal. Notably, when placing subsequent drops onto the contaminated surface, they are still able to roll off. However, adhesion forces can gradually increase by up to 3 times after repeated liquid drop contact. Therefore, we conclude that superamphiphobic surfaces do not warrant self-cleaning and anticontamination capabilities at sub-micrometric length scales.

Shape-Programmed Fabrication and Actuation of Magnetically Active Micropost Arrays

Micro- and nanotextured surfaces with reconfigurable textures can enable advancements in the control of wetting and heat transfer, directed assembly of complex materials, and reconfigurable optics, among many applications. However, reliable and programmable directional shape in large scale is significant for prescribed applications. Herein, we demonstrate the self-directed fabrication and actuation of large-area elastomer micropillar arrays, using magnetic fields to both program a shape-directed actuation response and rapidly and reversibly actuate the arrays. Specifically, alignment of magnetic microparticles during casting of micropost arrays with hemicylindrical shapes imparts a deterministic anisotropy that can be exploited to achieve the prescribed, large-deformation bending or twisting of the pillars. The actuation coincides with the finite element method, and we demonstrate reversible, noncontact magnetic actuation of arrays of tens of thousands of pillars over hundreds of cycles, with the bending and twisting angles of up to 72 and 61°, respectively. Moreover, we demonstrate the use of the surfaces to control anisotropic liquid spreading and show that the capillary self-assembly of actuated micropost arrays enables highly complex architectures to be fabricated. The present technique could be scaled to indefinite areas using cost-effective materials and casting techniques, and the principle of shape-directed pillar actuation can be applied to other active material systems.

Nonwetting Behavior of Al-Co Quasicrystalline Approximants Owing to Their Unique Electronic Structures

Good wetting is generally observed for liquid metals on metallic substrates, while poor wetting usually occurs for metals on insulating oxides. In this work, we report unexpected large contact angles for lead on two metallic approximants to decagonal quasicrystals, namely, Al₅Co₂ and Al₁₃Co₄. Intrinsic surface wettability is predicted from first principles, using a thermodynamic model based on the Young equation, and validated by the good agreement with experimental measurements performed under ultra-high vacuum by scanning electron microscopy. The atomistic details of the atomic and electronic structures at the Pb-substrate interface, and the comparison with Pb(111)/Al(111), underline the influence of the specific electronic structures of quasicrystalline approximants on wetting. Our work suggests a possible correlation of the contact angles with the density of states at the Fermi energy and paves the way for a better fundamental understanding of wettability on intermetallic substrates, which has potential consequences in several applications such as supported catalysts, protective coatings, or crystal growth.

Flexible All-Solution-Processed Organic Solar Cells with High-Performance Nonfullerene Active Layers

All-solution-processed organic solar cells (from the bottom substrate to the top electrode) are highly desirable for low-cost and ubiquitous applications. However, it is still challenging to fabricate efficient all-solution-processed organic solar cells with a high-performance nonfullerene (NF) active layer. Issues of charge extraction and wetting are persistent at the interface between the nonfullerene active layer and the printable top electrode (PEDOT:PSS). In this work, efficient all-solution-processed NF organic solar cells (from the bottom substrate to the top electrode) are reported via the adoption of a layer of hydrogen molybdenum bronze (H_X MoO₃ ) between the active layer and the PEDOT:PSS. The dual functions of H_X MoO₃ include: 1) its deep Fermi level of -5.44 eV can effectively extract holes from the active layer; and 2) the wetting issues of the PEDOT:PSS on the hydrophobic surface of the NF active layer can be solved. Importantly, fine control of the H_X MoO₃ composition during the synthesis is critical in obtaining processing orthogonality between H_X MoO₃ and the PEDOT:PSS. Flexible all-solution-processed NF organic solar cells with power conversion efficiencies of 11.9% and 10.3% are obtained for solar cells with an area of 0.04 and 1 cm² , respectively.

Wetting-Controlled Localized Placement of Surface Functionalities within Nanopores

In the context of sensing and transport control, nanopores play an essential role. Designing multifunctional nanopores and placing multiple surface functionalities with nanoscale precision remains challenging. Interface effects together with a combination of different materials are used to obtain local multifunctionalization of nanoscale pores within a model pore system prepared by colloidal templating. Silica inverse colloidal monolayers are first functionalized with a gold layer to create a hybrid porous architecture with two distinct gold nanostructures on the top surface as well as at the pore bottom. Using orthogonal silane- and thiol-based chemistry together with a control of the wetting state allows individual addressing of the different locations within each pore resulting in nanoscale localized functional placement of three different functional units. Ring-opening metathesis polymerization is used for inner silica-pore wall functionalization. The hydrophobized pores create a Cassie-Baxter wetting state with aqueous solutions of thiols, which enables an exclusive functionalization of the outer gold structures. In a third step, an ethanolic solution able to wet the pores is used to self-assemble a thiol-containing initiator at the pore bottom. Subsequent controlled radical polymerization provides functionalization of the pore bottom. It is demonstrated that the combination of orthogonal surface chemistry and controlled wetting states can be used for the localized functionalization of porous materials.

Inhibiting Random Droplet Motion on Hot Surfaces by Engineering Symmetry-Breaking Janus-Mushroom Structure

Concentrating impacting droplets onto a localized hotspot and inducing them to remain in a preferential heat transfer mode is essential for efficient thermal management such as spray cooling. Conventionally, droplets impacting on hot surfaces can randomly bounce off without becoming fully evaporated, resulting in low heat transfer efficiency. Although the directional and guided transport of impacting droplets to a preferential location can be achieved through the introduction of a structural gradient, the manifestation of such a motion requires the meticulous control of the spatial location where the droplet is released. Here, a novel surface consisting of regularly patterned posts with Janus-mushroom structure (JMS) is designed, in which the sidewalls of the individual posts are decorated with straight and curved morphologies. It is revealed that such structural symmetry-breaking in the individual posts leads to directional liquid penetration and vapor flow toward the straight sidewall, and also reduces the work of adhesion, altogether triggering collective and preferential droplet transport at a high temperature. By surrounding a conventional surface with JMS endowed with favorable directionality, it is possible to concentrate small impacting droplets preferentially onto a localized hotspot to achieve enhanced cooling efficiency.

Encapsulation Using Plant Proteins: Thermodynamics and Kinetics of Wetting for Simple Zein Coacervates

Traditionally, complex coacervates of oppositely charged biopolymers have been used to form coatings around oil droplets for encapsulation of oil-soluble payloads. However, many proteins can form coacervates by themselves under certain conditions. Here, we revisit the well-known simple coacervates of prolamins such as zein in mixed solvents to explore whether they can be used for plant-based encapsulation systems. We show that, for zein in mixed water/propylene glycol (PG) solvents, we can encapsulate limonene droplets but only under specific conditions. We illustrate that this limitation is due to the very different physical properties of the simple zein coacervates as compared to those of the more extensively studied complex coacervates. Droplets of simple coacervates of zein can carry a significant net charge, whereas complex coacervates are usually close to being charge-balanced. In particular, we demonstrate that the spreading of zein coacervates at the interface of the droplets is thermodynamically favorable due to their extremely low interfacial tensions in both the dispersed (∼0.24 mN/m) and oil phases (∼0.68 mN/m), but the kinetics of coacervate droplet deposition and the interactions among coacervate droplets that oppose coacervate droplet coalescence are highly pH-dependent, leading to a sharp pH optimum (around pH 8) for capsule formation.

What Is the Value of Water Contact Angle on Silicon?

Silicon is a widely applied material and the wetting of silicon surface is an important phenomenon. However, contradictions in the literature appear considering the value of the water contact angle (WCA). The purpose of this study is to present a holistic experimental and theoretical approach to the WCA determination. To do this, we checked the chemical composition of the silicon (1,0,0) surface by using the X-ray photoelectron spectroscopy (XPS) method, and next this surface was purified using different cleaning methods. As it was proved that airborne hydrocarbons change a solid wetting properties the WCA values were measured in hydrocarbons atmosphere. Next, molecular dynamics (MD) simulations were performed to determine the mechanism of wetting in this atmosphere and to propose the force field parameters for silica wetting simulation. It is concluded that the best method of surface cleaning is the solvent-reinforced de Gennes method, and the WCA value of silicon covered by SiO₂ layer is equal to 20.7° (at room temperature). MD simulation results show that the mechanism of pure silicon wetting is similar to that reported for graphene, and the mechanism of silicon covered by SiO₂ layer wetting is similar to this observed recently for a MOF.

Extreme Antiscaling Performance of Slippery Omniphobic Covalently Attached Liquids

Scale formation presents an enormous cost to the global economy. Classical nucleation theory dictates that to reduce the heterogeneous nucleation of scale, the surface should have low surface energy and be as smooth as possible. Past approaches have focused on lowering surface energy via the use of hydrophobic coatings and have created atomically smooth interfaces to eliminate nucleation sites, or both, via the infusion of low-surface-energy lubricants into rough superhydrophobic substrates. Although lubricant-based surfaces are promising candidates for antiscaling, lubricant drainage inhibits their utilization. Here, we develop methodologies to deposit slippery omniphobic covalently attached liquids (SOCAL) on arbitrary substrates. Similar to lubricant-based surfaces, SOCAL has ultralow roughness and surface energy, enabling low nucleation rates and eliminating the need to replenish the lubricant. To enable SOCAL coating on metals, we investigated the surface chemistry required to ensure high-quality functionalization as measured by ultralow contact angle hysteresis (<3°). Using a multilayer deposition approach, we first electrophoretically deposit (EPD) silicon dioxide (SiO₂) as an intermediate layer between the metallic substrate and SOCAL. The necessity of EPD SiO₂ is to smooth (<10 nm roughness) as well as to enable the proper surface chemistry for SOCAL bonding. To characterize antiscaling performance, we utilized calcium sulfate (CaSO₄) scale tests, showing a 20× reduction in scale deposition rate than untreated metallic substrates. Descaling tests revealed that SOCAL dramatically decreases scale adhesion, resulting in rapid removal of scale buildup. Our work not only demonstrates a robust methodology for depositing antiscaling SOCAL coatings on metals but also develops design guidelines for the creation of antifouling coatings for alternate applications such as biofouling and high-temperature coking.

Interfacial phenomena between liquid Si-rich Si-Zr Alloys and Glassy Carbon

To succeed in the design and optimization of liquid-assisted processes such as reactive infiltration for the fabrication of tailored refractory SiC/ZrSi₂ composites, the interfacial phenomena that occur when Si-rich Si-Zr alloys are in contact with glassy carbon (GC) were investigated for the first time by the sessile drop method at T = 1450 °C. Specifically, two different Si-rich Si-Zr alloys were selected, and the obtained results in terms of wettability, spreading kinetics, reactivity, and developed interface microstructures were compared with experimental observations that were previously obtained for the liquid Si-rich, Si-Zr, near-eutectic composition (i.e., Si-10 at.%Zr) that was processed under the same operating conditions. The increase of the Si content only weakly affected the overall phenomena that were observed at the interface. From the practical point of view, this means that even Si-Zr alloys with a higher Si content, with respect to the near eutectic alloy, may be potentially used as infiltrant materials.

Reconstitution of Highly Concentrated Lyophilized Proteins: Part 1 Amorphous Formulations

Long reconstitution times before patient administration remain an undesirable quality attribute for high concentration lyophilized protein formulations. In this study, 3 approaches were developed to study reconstitution behavior of lyophilized, amorphous cakes of a highly concentrated monoclonal antibody (mAb) by exploring their wetting, disintegration, and hydration behavior. As the mAb concentration increased from 0 to 83 mg/mL, reconstitution times were longer with poorer wetting, slower hydration, and disintegration rates. Furthermore, the effect of controlling ice nucleation temperature at -5 and -10°C during freezing followed by either conservative or aggressive drying conditions on the reconstitution times was explored in formulations containing 40 and 83 mg/mL mAb. Although no effect of either of the 2 processing conditions was noted at 40 mg/mL, aggressive drying led to faster reconstitution at both the nucleation temperatures with 83 mg/mL mAb. The present study combined with literature data suggests that below a protein-to-sugar ratio of 1, reconstitution was complete within 1 min, and when the ratio was greater than 1, the reconstitution times increased nonlinearly. Disintegration and hydration were determined to be the key mechanisms contributing to the complete reconstitution of the lyophilized, amorphous cakes of the highly concentrated mAb in vials.

Electrophoretic Deposition of Layer-by-Layer Unsheathed Carbon Nanotubes-A Step Towards Steerable Surface Roughness and Wettability

It is well known that carbon nanotube (CNT) oxidation (usually with concentrated HNO3) is a major step before the electrophoretic deposition (EPD). However, the recent discovery of the "onion effect" proves that multiwalled carbon nanotubes are not only oxidized, but a simultaneous unsheathing process occurs. We present the first report concerning the influence of unsheathing on the properties of the thus-formed CNT surface layer. In our study we examine how the process of gradual oxidation/unsheathing of a series of multiwalled carbon nanotubes (MWCNTs) influences the morphology of the surface formed via EPD. Taking a series of well-characterized and gradually oxidized/unsheathing Nanocyl MWCNTs and performing EPD on a carbon fiber surface, we analyzed the morphology and wettability of the CNT surfaces. Our results show that the water contact angle could be gradually changed in a wide range (125-163°) and the major property determining its value was the diameter of aggregates formed before the deposition process in the solvent. Based on the obtained results we determined the parameters having a crucial influence on the morphology of created layers. Our results shed new light on the deposition mechanism and enable the preparation of surfaces with steerable roughness and wettability.

Passive Anti-Flooding Superhydrophobic Surfaces

Superhydrophobic (SHPo) surfaces can provide high condensation heat transfer due to facilitated droplet removal. However, such high performance has been limited to low supersaturation conditions due to surface flooding. Here, we quantify flooding resistance defined as the rate of increase in the fraction of water-filled cavities with respect to the supersaturation level. Based on the quantitative understanding of surface flooding, we suggest effective anti-flooding strategies through tailoring the nanoscale coating heterogeneity and structure length scale. Experimental verification is conducted using CuO nanostructures having different length scales combined with hydrophobic coatings with different nanoscale heterogeneities. The proposed anti-flooding SHPo can provide a ∼130% enhanced average heat transfer coefficient with ∼14% larger supersaturation range for droplet jumping compared to a previous CuO SHPo. The proposed anti-flooding parameter and the scalable SHPo will help develop high-performance condensers for real-world applications operating in a wide range of supersaturation levels.