Catalytic Upgrading of Ethanol to n-Butanol: Progress in Catalyst Development

Hydroxyapatite nanowires rich in [Ca-O-P] sites for ethanol direct coupling showing high C6-12 alcohol yield

Herein, we have shown that the [Ca-O-P] sites exposed on hydroxyapatite are clearly responsible for C-C formation in ethanol direct-coupling, and their high density accelerates the C-C coupling rate and boosts C6-12 alcohol production. Notably, nanowire-like hydroxyapatite exhibited 30.4% selectivity to n-butanol and 63.9% selectivity to C6-12OH at a conversion of 45.7% at 325 °C, and thereby close to 30% yield of C6-12OH, which is greatly higher than that using the state-of-the-art catalysts (6%).

Butanol Synthesis Routes for Biofuel Production: Trends and Perspectives

Butanol has similar characteristics to gasoline, and could provide an alternative oxygenate to ethanol in blended fuels. Butanol can be produced either via the biotechnological route, using microorganisms such as clostridia, or by the chemical route, using petroleum. Recently, interest has grown in the possibility of catalytic coupling of bioethanol into butanol over various heterogenic systems. This reaction has great potential, and could be a step towards overcoming the disadvantages of bioethanol as a sustainable transportation fuel. This paper summarizes the latest research on butanol synthesis for the production of biofuels in different biotechnological and chemical ways; it also compares potentialities and limitations of these strategies.

Dehydrogenation of Ethanol to Acetaldehyde over Different Metals Supported on Carbon Catalysts

Recently, the interest in ethanol production from renewable natural sources in Thailand has been receiving much attention as an alternative form of energy. The low-cost accessibility of ethanol has been seen as an interesting topic, leading to the extensive study of the formation of distinct chemicals, such as ethylene, diethyl ether, acetaldehyde, and ethyl acetate, starting from ethanol as a raw material. In this paper, ethanol dehydrogenation to acetaldehyde in a one-step reaction was investigated by using commercial activated carbon with four different metal-doped catalysts. The reaction was conducted in a packed-bed micro-tubular reactor under a temperature range of 250–400 °C. The best results were found by using the copper doped on an activated carbon catalyst. Under this specified condition, ethanol conversion of 65.3% with acetaldehyde selectivity of 96.3% at 350 °C was achieved. This was probably due to the optimal acidity of copper doped on the activated carbon catalyst, as proven by the temperature-programmed desorption of ammonia (NH3-TPD). In addition, the other three catalyst samples (activated carbon, ceria, and cobalt doped on activated carbon) also favored high selectivity to acetaldehyde (>90%). In contrast, the nickel-doped catalyst was found to be suitable for ethylene production at an operating temperature of 350 °C.

Efficient conversion of ethanol to 1-butanol and C5–C9 alcohols over calcium carbide

Production of 1-butanol or alcohols with 4–9 carbon atoms (C₄–C₉ alcohols) from widely available bio-ethanol has attracted much interest in recent years in academia and industry of renewable chemicals and liquid fuels. This work discloses for the first time that calcium carbide (CaC₂) has a superior catalytic activity in condensation of ethanol to C₄–C₉ alcohols at 275–300 °C. The 1-butanol yield reached up to 24.5% with ethanol conversion of 62.4% at the optimized conditions. The by-products are mainly alcohols with 5–9 carbons besides 2-butanol, and the total yield of all the alcohols reached up to 56.3%. The reaction route was investigated through controlled experiments and quantitative analysis of the products. Results indicated that two reaction routes, aldol-condensation and self-condensation, took place simultaneously. The aldol-condensation route involves coupling of ethanol with acetaldehyde (formed from ethanol dehydrogenation) to form 2-butenol, which is subsequently hydrogenated to 1-butanol. The alkynyl moiety in CaC₂ plays an important role in the catalytic pathways of both routes and affords the good activity of CaC₂. CaC₂ is converted to acetylene [C₂H₂] and calcium hydroxide [Ca(OH)₂] simultaneously by the H₂O that was generated from the condensation of alcohols.

Efficient synthesis of 1-butanol and C₅–C₉ alcohols from widely available bio-ethanol over CaC₂ and reaction mechanism were investigated in this work.

Cleave and couple: toward fully sustainable catalytic conversion of lignocellulose to value added building blocks and fuels

The structural complexity of lignocellulose offers unique opportunities for the development of entirely new, energy efficient and waste-free pathways in order to obtain valuable bio-based building blocks. Such sustainable catalytic methods - specifically tailored to address the efficient conversion of abundant renewable starting materials - are necessary to successfully compete, in the future, with fossil-based multi-step processes. In this contribution we give a summary of recent developments in this field and describe our "cleave and couple" strategy, where "cleave" refers to the catalytic deconstruction of lignocellulose to aromatic and aliphatic alcohol intermediates, and "couple" involves the development of novel, sustainable transformations for the formation of C-C and C-N bonds in order to obtain a range of attractive products from lignocellulose.