Supercritical extraction of sunflower oil: A central composite design for extraction variables

CO2 supercritical fluid extraction of pulp and nut oils from Terminalia catappa fruits: Thermogravimetric behavior, spectroscopic and fatty acid profiles

The aim of this study was to investigate the attributes of the pulp and nut oils from Terminalia catappa fruits obtained by supercritical fluid extraction (SFE) with pressurized CO₂. The yield, physico-chemical characterization and fatty acid profiles of both oils were assessed based on their acidity and peroxide indices, thermogravimetric behavior, infrared spectroscopic and gas chromatographic analyses. The extraction yields were 7.4% and 61.5% for the pulp and nut from T. catappa, respectively. The pulp and nut oils exhibited low levels of acidity, 3.3 and 1.9 mg KOH g^-1, and peroxides, 3.8 and 1.7 mEq kg^-1, respectively. These values are lower than the maximum recommended levels given by the Codex Alimentarius for virgin oils (4.0 mg KOH g^-1 and 15 mEq Kg^-1, respectively). Unsaturated fatty acids were a major constituent of the oils (58%), of which omegas 3 and 6 were predominant. The infrared spectroscopy of the nut oil showed high intensity bands between 2912 and 716 cm^-1, representative of chemical groups commonly present in unsaturated fatty acids. The pulp oil displayed higher thermal stability than the nut oil, whereby the initial degradation temperatures (T_onset) were 280 °C and 230 °C, respectively. This difference may be related to a greater amount of saturated fatty acids in the pulp oil compared to the nut oil. Thus, both pulp and nut oils displayed good physicochemical properties, which are desirable in diverse industrial sectors.

Bioprocessing optimization for efficient simultaneous removal of methylene blue and nickel by Gracilaria seaweed biomass

The pollution of water by heavy metal ions and dyes, particularly from industrial effluents, has become a global environmental issue. Therefore, the treatment of wastewater generated from different industrial wastes is essential to restore environmental quality. The efficiency of Gracilaria seaweed biomass as a sustainable biosorbent for simultaneous bioremoval of Ni²⁺ and methylene blue from aqueous solution was studied. Optimization of the biosorption process parameters was performed using face-centered central composite design (FCCCD). The highest bioremoval percentages of Ni²⁺ and methylene blue were 97.53% and 94.86%; respectively, obtained under optimum experimental conditions: 6 g/L Gracilaria biomass, initial pH 8, 20 mg/L of methylene blue, 150 mg/L of Ni²⁺ and 180 min of contact time. Fourier Transform Infrared Spectroscopy (FTIR) spectra demonstrated the presence of methyl, alkynes, amide, phenolic, carbonyl, nitrile and phosphate groups which are important binding sites involved in Ni²⁺ and methylene blue biosorption process. SEM analysis reveals the appearance of shiny large particles and layers on the biosorbent surface after biosorption that are absent before the biosorption process. In conclusion, it is demonstrated that the Gracilaria seaweed biomass is a promising, biodegradable, ecofriendly, cost-effective and efficient biosorbent for simultaneous bioremoval of Ni²⁺ and methylene blue from wastewater effluents.

Statistical optimization of textile dye effluent adsorption by Gracilaria edulis using Plackett-Burman design and response surface methodology

Statistical optimization models were employed to optimize the adsorption of textile dye effluent onto Gracilaria edulis. Significant factors responsible for adsorption were determined using Plackett-Burman design (PBD) and were time, pH, and dye concentration. Box-Behnken (BB) design was used for further optimization. The predicted and the experimental values were found to be in good agreement, the coefficient of determination value 0.9935 and adjusted coefficient of determination value 0.9818 indicated that the model was significant. The results of predicted response optimization showed that maximum decolorization could be attained with time 131.51 min, pH 7.48, and dye concentration 23.13%. The model was validated experimentally with 92.65% decolorization efficiency. The experiment was confirmed using Fourier transform infrared spectroscopy (FTIR), high-resolution scanning electron microscope coupled with energy dispersive X-ray analysis (HR-SEM-EDX), X-ray diffraction spectrometry (XRD) and Brunauer-Emmett-Teller (BET) surface area and pore size analysis techniques. Desorption studies at various pH (2–14) were performed and a maximum of 23% of the dye was recovered from the adsorbed biomass.

High-performance gas-phase adsorption of benzene and toluene on activated carbon: response surface optimization, reusability, equilibrium, kinetic, and competitive adsorption studies

In recent years, volatile organic compounds (VOCs) have become a group of major pollutants that endanger human health and the ecological environment. The main purpose of this study was to investigate the gas-phase adsorption processes of benzene and toluene, which are important VOCs, on the activated carbon (AC) produced from Elaeagnus angustifolia seeds by physical activation method. In this context, the central composite design (CCD) approach-based response surface methodology (RSM) was applied to examine and optimize the effects of process parameters on the adsorption of benzene and toluene by AC adsorbent. The characterization of the produced AC was performed by the Brunauer-Emmett-Teller surface area, scanning electron microscopy, Fourier transform infrared spectroscopy, and X-ray diffraction analysis. The optimum process parameters were achieved (adsorption time of 74.98 min, initial benzene concentration of 16.68 ppm, and temperature of 26.97 °C, and adsorption time of 73.26 min, initial toluene concentration of 18.46 ppm and temperature of 29.80 °C) for benzene and toluene, respectively. The maximum adsorption capacities of benzene and toluene on AC were determined to be 437.36 and 512.03 mg/g, respectively, under optimum parameters. The adsorption process kinetics and equilibrium isotherms were also evaluated. Besides, AC reusability studies were performed five times for the gas-phase adsorption and desorption of benzene and toluene. After five cycles, it was observed that the benzene and toluene adsorption capacity of the AC decreased slightly by 8.10% and 7.42%, respectively. The results revealed that the produced AC could be utilized successfully for the removal of benzene and toluene in the gas-phase adsorption systems because of its high surface area, high adsorption capacity, and high reusability performance. Furthermore, the adsorption processes of benzene and toluene were investigated, both sole components and in a binary mixture. It was concluded that the adsorption behaviors of benzene and toluene against AC were quite different when they were in the competition (in a binary mixture) and without competition (sole components). Graphical abstract.

Optimization Methods for the Extraction of Vegetable Oils: A Review

Most seed oils are edible while some are used generally as raw material for soap production, chocolate, margarine, and recently in biodiesel formulations as potential candidates capable of replacing fossil fuels which are costly and destructive to the environment. Oilseeds are a green and major reservoir which when properly exploited can be used sustainably for the production of chemicals at both the laboratory and industrial scales. Oil extraction is one of the most critical steps in seed oil processing because it determines the quality and quantity of oil extracted. Optimization of the extraction conditions for each extraction method enhances yield and quality meanwhile a carefully chosen optimization process equally has the potential of saving time and heat requirements with an associated consequence on cost reduction of the entire process. In this review, the techniques used to optimize oil extraction from plant materials which can be consulted by stakeholders in the field are brought to focus and the merits and demerits of these methods highlighted. Additionally, different types of optimization techniques used for various processes including modeling and the software employed in the optimization processes are discussed. Finally, the quality of the oil as affected by the methods of extraction and the optimization process used are also presented.

Investigation of high-performance adsorption for benzene and toluene vapors by calix[4]arene based organosilica (CBOS)

Calix[4]arene based organosilica (CBOS) was successfully prepared, characterized, and used for the adsorption of benzene and toluene vapors for the first time. The benzene and toluene vapor uptake of CBOS was determined to be 606 and 672 mg g⁻¹, respectively.

Quantitative and qualitative characterization of mango kernel seed oil extracted using supercritical CO2 and solvent extraction techniques

Characterization of mango kernel seed oil extracted using supercritical CO₂ (SC-CO₂) and conventional solvent (hexane, petroleum ether, ethanol and acetone) extraction techniques was carried out using differential scanning calorimetry (DSC), Fourier-transform infrared spectroscopy (FTIR), Gas chromatography mass spectroscopy (GC-MS) and fluorescence microscope. The extractor and separator temperatures of the SC-CO₂ were 60 and 50 °C respectively while the pressure was varied from 35 to 40 MPa. Solvent extractions were maintained at the boiling points of the various solvents. The results indicated that solvent extraction had higher yields (8.02-19.88%) while SC-CO₂ had a lower yield (2.5-3.6 %); the yield of conventional solvent extraction increased with decreasing particle sizes. Ethanol extracted oil had lowest enthalpies of endothermic reaction (1.17-2.74 J/g); while other solvents were between 42.54 and 45.64 J/g with SC-CO₂ having 37.40 J/g. The melting points for ethanol extracted oil were 7.34 and 35.20 °C; other solvents ranged between 13.39 and 15.15 °C while, SC-CO₂ was 35.05 °C. SC-CO₂ extracted oil had no crystallization parameter, while conventional solvent extracted oil with the exception of ethanol were between -33.23 and -33.97 J/g. The FTIR showed that CH₃, CH₂ and COH were the predominant functional groups in hexane, petroleum ether, acetone and SC-CO₂-extracted oil; ethanol extracted oil had -OH and CH₂. The extracted oil using solvent extraction technique was higher in unsaturated fatty acid (UFA) with the exception of acetone extracted oil. SC-CO₂ extracted oil had higher saturated fatty acid (SFA) content (47.01%). The predominant UFA and SFA were oleic acid stearic acid.

Extraction of corn germ oil with supercritical CO2 and cosolvents

The aim of this work was to investigate corn germ oil extraction using supercritical CO₂ and cosolvents addition (hexane, acetone and ethanol). The effects of temperature (45-85 °C) and pressure (15-25 MPa) on the extract yield were evaluated for the tests conducted only with supercritical CO₂. The addition of cosolvents to supercritical CO₂ was also examined at 25 MPa and 60 °C. The conventional Soxhlet extraction with different organic solvents was also performed for comparison purposes. The results of extraction with supercritical fluid showed that the yields increased with pressure at each temperature, but decreased with temperature increase. Mathematical modeling was applied to describe extraction curves, with very good fits. The addition of cosolvents led to higher yield, with a maximum yield of 13.81% using ethanol. The analysis of fatty acids profile did not present significant differences among the evaluated methods. On the other hand, the antioxidant activity of the extracts obtained by supercritical CO₂ extraction was higher than the ones verified for the extracts collected after conventional Soxhlet extraction. Therefore, the use of supercritical CO₂ extraction could be an interesting way to preserve antioxidant properties of this oil in order to use it for pharmaceutical purposes.

Synthesis and application of Ce-doped TiO2 nanoparticles loaded on activated carbon for ultrasound-assisted adsorption of Basic Red 46 dye

Ce was doped on TiO₂ nanoparticles (NPs), and this association was loaded on activated carbon (Ce-TiO₂-NPs-AC). The characterization was completed by FE-SEM, TEM, and XRD, and finally these NPs were used for the ultrasonic-assisted adsorption of Basic Red 46 (BR 46) from aqueous solution. An experimental model suggested by the central composite design (CCD)-as a branch of response surface methodology (RSM)-provides insight into the influence of variables, such as BR 46 concentration, pH, adsorbent mass, and sonication time, on BR 46 removal. Experimental results revealed that setting conditions at 25 mg L^-1 of BR 46, pH 5.0, 0.02 g of Ce-TiO₂-NPs-AC and 4 min sonication resulted in a high coefficient of determination (R² > 0.99) and low probability values. The difference in the values is likely due to the accumulation of more than 99% of BR 46, while equilibrium data described by Langmuir isotherm model with a high adsorption capacity of 58.61 mg g^-1 and adsorption process were successfully correlated with pseudo-second-order kinetics model.

Lipase-catalyzed synthesis of red pitaya (Hylocereus polyrhizus) seed oil esters for cosmeceutical applications: process optimization using response surface methodology

Esters were synthesized via the alcoholysis of red pitaya seed oil with oleyl alcohol catalyzed by immobilized lipase, Lipozyme RM IM. The effects of synthesis parameters, including temperature, time, substrate molar ratio and enzyme loading, on the yield and productivity of esters were assessed using a central composite response surface design. The optimum yield and productivity were predicted to be about 80.00% and 0.58 mmol h^-1, respectively, at a synthesis temperature of 50.5 °C, time of 4 h, substrate molar ratio of 3.4 : 1 and with 0.17 g of enzyme. Esters were synthesized under the optimum synthesis conditions; it was found that the average yield and productivity were 82.48 ± 4.57% and 0.62 ± 0.04 mmol h^-1, respectively, revealing good correspondence with the predicted values. The main esters were oleyl linoleate, oleyl oleate, oleyl palmitate and oleyl stearate. The synthesized esters exhibited no irritancy effects and their physicochemical properties showed their suitability for use as cosmeceutical ingredients.

Biosorption optimization, characterization, immobilization and application of Gelidium amansii biomass for complete Pb2+ removal from aqueous solutions

Lead (Pb2+) is among the most toxic heavy metals even in low concentration and cause toxicity to human's health and other forms of life. It is released into the environment through different industrial activities. The biosorption of Pb2+ from aqueous solutions by biomass of commonly available, marine alga Gelidium amansii was studied. The effects of different variables on Pb2+ removal were estimated by a two-level Plackett-Burman factorial design to determine the most significant variables affecting Pb2+ removal % from aqueous solutions. Initial pH, Pb2+ concentration and temperature were the most significant factors affecting Pb2+ removal chosen for further optimization using rotatable central composite design. The maximum removal percentage (100%) of Pb2+ from aqueous solution by Gelidium amansii biomass was found under the optimum conditions: initial Pb2+ concentration of 200 mg/L, temperature 45 °C, pH 4.5, Gelidium amansii biomass of 1 g/L and contact time of 60 minutes at static condition. FTIR analysis of algal biomass revealed the presence of carbonyl, methylene, phosphate, carbonate and phenolic groups, which are involved in the Pb2+ ions biosorption process. SEM analysis demonstrates the ability of Gelidium amansii biomass to adsorb and removes Pb2+ from aqueous solution. EDS analysis shows the additional optical absorption peak corresponding to the Pb2+ which confirms the involvement of Gelidium amansii biomass in the adsorption of Pb2+ ions from aqueous solution. Immobilized Gelidium amansii biomass was effective in Pb2+ removal (100%) from aqueous solution at an initial concentration of 200 mg/L for 3 h. In conclusion, it is demonstrated that the red marine alga Gelidium amansii biomass is a promising, efficient, ecofriendly, cost-effective and biodegradable biosorbent for the removal of Pb2+ from the environment and wastewater effluents.

Process Optimization, Characterization and Antioxidant Capacity of Oat (Avena Sativa L.) Bran Oil Extracted by Subcritical Butane Extraction

Oat bran is a traditional agricultural byproduct and rarely used in edible oil processing. In this paper, oat bran oil (OBO) was firstly extracted by subcritical butane extraction (SBE) and the extraction process was optimized using response surface methodology. Three variables involving liquid-to-solid ratio, extraction time and extraction temperature were studied. The optimum conditions for extraction of OBO were obtained as follows: liquid-to-solid ratio 4.30, extraction time 48.15 min, and extraction temperature 46.52 °C. Based on this, an alternative method (SBE-e) for cosolvent (ethanol) was proposed to improve SBE method. Compared to conventional hexane extraction (CHE), the SBE-e had significant effect on yield, bioactive compounds (phytosterols and phenols) and antioxidant capacity (AC) in the extracted OBO. The results indicated that the proposed methods were appropriate for OBO extraction. Additionally, OBO had the potential to be an acceptable substitute for edible oil, owing to its desirable physicochemical characteristics, a balanced fatty acids composition and high antioxidant capacity.

Optimization of Supercritical Carbon Dioxide Extraction of Eucommia ulmoides Seed Oil and Quality Evaluation of the Oil

Supercritical carbon dioxide extraction (SC-CO₂) technology was used to extract oil from Eucommia ulmoides seed. The optimum conditions and significant parameters in SC-CO₂ were obtained using response surface methodology (RSM). The qualities of the extracted oil were evaluated by physicochemical properties, fatty acid composition, vitamin E composition. It was found that the optimum extraction parameters were at pressure of 37 MPa, temperature of 40°C, extraction time of 125 min and CO₂ flow rate of 2.6 SL/min. Pressure, temperature and time were identified as significant parameter effecting on extraction yield. The importance of evaluated parameters decreased in the order of pressure > extraction time > temperature > CO₂ flow rate. GC analysis indicated that E. ulmoides seed oil contained about 61% of linolenic acid and its fatty acid composition was similar with that of flaxseed oil and perilla oil. The content and composition of vitamin E was determined using HPLC. The E. ulmoides seed oil was rich in vitamin E (190.72 mg/100 g), the predominant vitamin E isomers were γ- tocopherol and δ- tocopherol, which accounted for 70.87% and 24.81% of the total vitamin E, respectively. The high yield and good physicochemical properties of extracted oil support the notion that SC-CO₂ technology is an effective technique for extracting oil from E. ulmoides seed.

Extraction of Fenugreek (Trigonella foenum-graceum L.) Seed Oil Using Subcritical Butane: Characterization and Process Optimization

In this study, the subcritical butane extraction process of fenugreek seed oil was optimized using response surface methodology with a Box-Behnken design. The optimum conditions for extracted oil from fenugreek seed was as follows: extraction temperature of 43.24 °C , extraction time of 32.80 min, and particle size of 0.26 mm. No significant differences were found between the experimental and predicted values. The physical and chemical properties of the oil showed that the oil could be used as edible oil. Fatty acid composition of oils obtained by subcritical butane under the optimum conditions and by accelerated solvent extraction showed negligible difference. The oils were rich in linoleic acid (42.71%-42.80%), linolenic acid (26.03%-26.15%), and oleic acid (14.24%-14.40%). The results revealed that the proposed method was feasible, and this essay shows the way to exploit fenugreek seeds by subcritical butane extraction under the scope of edible oils.

Extraction of α-humulene-enriched oil from clove using ultrasound-assisted supercritical carbon dioxide extraction and studies of its fictitious solubility

Clove buds are used as a spice and food flavoring. In this study, clove oil and α-humulene was extracted from cloves using supercritical carbon dioxide extraction with and without ultrasound assistance (USC-CO2 and SC-CO2, respectively) at different temperatures (32-50°C) and pressures (9.0-25.0MPa). The results of these extractions were compared with those of heat reflux extraction and steam distillation methods conducted in parallel. The extracts obtained using these four techniques were analyzed using gas chromatography and gas chromatography/mass spectrometry (GC/MS). The results demonstrated that the USC-CO2 extraction procedure may extract clove oil and α-humulene from clove buds with better yields and shorter extraction times than conventional extraction techniques while utilizing less severe operating parameters. Furthermore, the experimental fictitious solubility data obtained using the dynamic method were well correlated with density-based models, including the Chrastil model, the Bartle model and the Kumar and Johnston model.