Dissecting the Role of Substrate on the Morphology and Separation Properties of Thin Film Composite Polyamide Membranes: Seeing Is Believing

Interlayered Forward Osmosis Membranes with Ti3C2Tx MXene and Carbon Nanotubes for Enhanced Municipal Wastewater Concentration

Forward osmosis (FO) hybrid systems have the potential to simultaneously recover nutrients and water from wastewater. However, the lack of membranes with high permeability and selectivity has limited the development and scale-up of these hybrid systems. In this study, we fabricated a novel thin-film nanocomposite membrane featuring an interlayer of Ti₃C₂T_x MXene intercalated with carbon nanotubes (M/C-TFNi). Owing to the enhanced confinement effect on interfacial degassing and increased amine monomer sorption by the interlayer, the resulting M/C-TFNi FO membrane has a greater degree of cross-linking and roughness. In comparison with the thin-film composite (TFC) membrane without an interlayered structure, the M/C-TFNi membrane attained a water flux that was four times higher and a lower specific salt flux. Notably, the M/C-TFNi membrane exhibited excellent concentration efficiency for real municipal wastewater and enhanced rejection of ammonia nitrogen, which breaks the permeability-selectivity upper bound. This study provides a new avenue for the rational design and development of high-performance FO membranes for environmental applications.

Two-dimensional fractal nanocrystals templating for substantial performance enhancement of polyamide nanofiltration membrane

In this study, we report the emergence of two-dimensional (2D) branching fractal structures (BFS) in the nanoconfinement between the active and the support layer of a thin-film-composite polyamide (TFC-PA) nanofiltration membrane. These BFS are crystal dendrites of NaCl formed when salts are either added to the piperazine solution during the interfacial polymerization process or introduced to the nascently formed TFC-PA membrane before drying. The NaCl dosing concentration and the curing temperature have an impact on the size of the BFS but not on the fractal dimension (∼1.76). The BFS can be removed from the TFC-PA membranes by simply dissolving the crystal dendrites in deionized water, and the resulting TFC-PA membranes have substantially higher water fluxes (three- to fourfold) without compromised solute rejection. The flux enhancement is believed to be attributable to the distributed reduction in physical binding between the PA active layer and the support layer, caused by the exertion of crystallization pressure when the BFS formed. This reduced physical binding leads to an increase in the effective area for water transport, which, in turn, results in higher water flux. The BFS-templating method, which includes the interesting characteristics of 2D crystal dendrites, represents a facile, low-cost, and highly practical method of enhancing the performance of the TFC-PA nanofiltration membrane without having to alter the existing infrastructure of membrane fabrication.

MOF-Mediated Interfacial Polymerization to Fabricate Polyamide Membranes with a Homogeneous Nanoscale Striped Turing Structure for CO2/CH4 Separation

Control of the surface morphology of polyamide membranes fabricated by interfacial polymerization is of great importance in dictating the separation performance. Herein, polyamide membranes with a specific nanoscale striped Turing structure are generated through facile addition of Zr-based metal-organic framework UiO-66-NH₂ in the aqueous triethylenetetramine phase. Interestingly, accompanied by the degradation of UiO-66-NH₂ in aqueous solution, an intermediate complex is in situ formed through the strong interaction between the Zr metal center and the amine group from triethylenetetramine, which can lower amine diffusion and induce a local interfacial reaction, contributing to the generation of a homogeneous nanoscale striped Turing structure. The resulting membranes are used for CO₂/CH₄ gas separation. Compared with the parent polyamide membrane displaying a CO₂/CH₄ selectivity of 43.1 and a CO₂ permeance of 31.5 GPU, the membrane with 0.02 wt % of UiO-66-NH₂ introduced into the aqueous phase shows a higher CO₂/CH₄ selectivity of 58.3, along with a CO₂ permeance of 27.1 GPU. Additionally, when 0.1 wt % of UiO-66-NH₂ is incorporated into the aqueous phase, the membrane exhibits a combination of a higher CO₂/CH₄ selectivity and an enhanced CO₂ permeance in contrast with the parent polyamide membrane.

MXene Nanosheet Templated Nanofiltration Membranes toward Ultrahigh Water Transport

The demand for thin-film composite (TFC) nanofiltration membranes with superior permeance and high rejection is gradually increasing for seawater desalination and brackish water softening. However, improving the membrane permeance remains a great challenge due to the formation of excrescent polyamide in the substrate pores and thick polyamide film. Herein, we fabricated a high-performance TFC nanofiltration membrane via a classical interfacial polymerization reaction on a two-dimensional lamellar layer of transition-metal carbides (MXene). The MXene layer promoted the absorption of the reactive monomer, and higher amine monomer concentration facilitated the self-sealing and self-termination of interfacial polymerization to generate a thinner outer polyamide film from 68 to 20 nm. The almost nonporous lamellar interface inhibited the formation of inner polyamide in the substrate pores. In addition, the MXene lamellar layer could be eliminated by mild oxidation after interfacial polymerization to avoid imparted additional hydraulic resistance. The resulting TFC membrane conferred a high rejection above 96% for Na₂SO₄ and excellent permeance of 45.7 L·m^-2·h^-1·bar^-1, which was almost 4.5 times higher than that of the control membrane (10.2 L·m^-2·h^-1·bar^-1). This research provides a feasible strategy for fabricating a high-performance nanofiltration membrane using two-dimensional nanosheets as a templated interface.

Structural features and morphology of titanium dioxide–bismuth vanadate heterojunctions

Titanium dioxide TiO2 (TO) and bismuth vanadate BiVO4 (BVO) are promising photoactive semiconducting oxides for heterogeneous photocatalysis devoted to water treatment, pollutant degradation and water splitting processes.

A Critical Review on Thin-Film Nanocomposite Membranes with Interlayered Structure: Mechanisms, Recent Developments, and Environmental Applications

The separation properties of polyamide reverse osmosis and nanofiltration membranes, widely applied for desalination and water reuse, are constrained by the permeability-selectivity upper bound. Although thin-film nanocomposite (TFN) membranes incorporating nanomaterials exhibit enhanced water permeance, their rejection is only moderately improved or even impaired due to agglomeration of nanomaterials and formation of defects. A novel type of TFN membranes featuring an interlayer of nanomaterials (TFNi) has emerged in recent years. These novel TFNi membranes show extraordinary improvement in water flux (e.g., up to an order of magnitude enhancement) along with better selectivity. Such enhancements can be achieved by a wide selection of nanomaterials, ranging from nanoparticles, one-/two-dimensional materials, to interfacial coatings. The use of nanostructured interlayers not only improves the formation of polyamide rejection layers but also provides an optimized water transport path, which enables TFNi membranes to potentially overcome the longstanding trade-off between membrane permeability and selectivity. Furthermore, TFNi membranes can potentially enhance the removal of heavy metals and micropollutants, which is critical for many environmental applications. This review critically examines the recent developments of TFNi membranes and discusses the underlying mechanisms and design criteria. Their potential environmental applications are also highlighted.

Mechanistic Insights into the Role of Polydopamine Interlayer toward Improved Separation Performance of Polyamide Nanofiltration Membranes

Interlayered thin-film nanocomposite membranes (TFNi) are an emerging type of membranes with great potential to overcome the permeability-selectivity upper bound of conventional thin-film composite (TFC) nanofiltration and reverse osmosis membranes. However, the exact roles of the interlayer and the corresponding mechanisms leading to enhanced separation performance of TFNi membranes remain poorly understood. This study reports a polydopamine (PDA)-intercalated TFNi nanofiltration membrane (PA-PSF2, PDA coating time of 2 h) that possessed nearly an order of magnitude higher water permeance (14.8 ± 0.4 Lm^-2 h^-1 bar^-1) than the control TFC membrane (PA-PFS0, 2.4 ± 0.5 Lm^-2 h^-1 bar^-1). The TFNi membrane further showed enhanced rejection toward a wide range of inorganic salts and small organic molecules (including antibiotics and endocrine disruptors). Detailed mechanistic investigation reveals that the membrane separation performance was enhanced due to both the direct "gutter" effect of the PDA interlayer and its indirect effects resulting from enhanced polyamide formation on the PDA-coated substrate, with the "gutter" effect playing a more dominant role. This study provides a mechanistic and comprehensive framework for the future development of TFNi membranes.