Aerosol route to functional nanostructured inorganic and hybrid porous materials

Smart Drug Delivery from Silica Nanoparticles

This chapter describes the different strategies developed so far by the biomedical scientific community aimed at designing smart drug-delivery nanosystems whose features and functionality can be tailored attending to specific clinical needs. Among inorganic carriers, we outline recent advances in mesoporous silica nanoparticles (MSNPs) as multi-functional nanoplatforms to design smart drug-delivery devices. MSNPs can be modified by targeting moieties to deliver specifically the desired drugs into unhealthy cells. Polymeric coatings can be used to provide the system of “stealth” properties and/or stimuli-responsive drug-delivery capability. The synergistic combination of magnetic nanoparticles (mNPs) with MSNPs provides the system with an added value, the possibility of using hyperthermia treatment combined with chemotherapy to increase the antitumor capability of the system or even performing magnetic resonance imaging. MSNPs can be functionalized with molecular nanogates capping the pore outlets to prevent premature release of the cargo before reaching the target cells. The application of a given stimulus (pH change, light, magnetic field, redox potential, etc.) would promote the nanogate removal, thus triggering the drug release. The achievements derived from in vitro and in vivo experiments, which are encouraging the biomedical community to move the MSNPs platforms into clinical trials, are also reviewed.

Tuning silica particle shape at fluid interfaces

By exploring the phenomenon of water diffusion induced self-assembly of silica particle in microfluidic channels, we show that both the geometric confinement experienced by the droplet and the local Peclet number are responsible for the final particle shape. This study will facilitate the understanding and ultimately control of self assembly at fluid interfaces.

Aerosol-assisted molten salt synthesis of NaInS(2) nanoplates for use as a new photoanode material

NaInS(2) , a H(2) -evolving photocatalyst, is synthesized as single-crystalline hexagonal plates by coupling a molten salt synthesis with ultrasonic spray pyrolysis (USP) for the first time. USP NaInS(2) films are used as a new photoanode material and have an initial photocurrent of ≈37 μA/cm(2) upon illumination and activities 25 times greater than films made from a standard non-aerosol NaInS(2) sample.

Building robust architectures of carbon and metal oxide nanocrystals toward high-performance anodes for lithium-ion batteries

Design and fabrication of effective electrode structure is essential but is still a challenge for current lithium-ion battery technology. Herein we report the design and fabrication of a class of high-performance robust nanocomposites based on iron oxide spheres and carbon nanotubes (CNTs). An efficient aerosol spray process combined with vacuum filtration was used to synthesize such composite architecture, where oxide nanocrystals were assembled into a continuous carbon skeleton and entangled in porous CNT networks. This material architecture offers many critical features that are required for high-performance anodes, including efficient ion transport, high conductivity, and structure durability, therefore enabling an electrode with outstanding lithium storage performance. For example, such an electrode with a thickness of ∼35 μm could deliver a specific capacity of 994 mA h g(-1) (based on total electrode weight) and high recharging rates. This effective strategy can be extended to construct many other composite electrodes for high-performance lithium-ion batteries.

Porous carbon spheres from energetic carbon precursors using ultrasonic spray pyrolysis

Porous carbon spheres with unique structures and morphologies are prepared from energetic carbon precursors, alkali propiolates, via ultrasonic spray pyrolysis. Aerosolized liquid droplets containing alkali propiolates act as microreactors that confine the thermal decomposition of energetic precursors and lead to the formation of several unprecedented carbon morphologies.

Cellular complexity captured in durable silica biocomposites

Tissue-derived cultured cells exhibit a remarkable range of morphological features in vitro, depending on phenotypic expression and environmental interactions. Translation of these cellular architectures into inorganic materials would provide routes to generate hierarchical nanomaterials with stabilized structures and functions. Here, we describe the fabrication of cell/silica composites (CSCs) and their conversion to silica replicas using mammalian cells as scaffolds to direct complex structure formation. Under mildly acidic solution conditions, silica deposition is restricted to the molecularly crowded cellular template. Inter- and intracellular heterogeneity from the nano- to macroscale is captured and dimensionally preserved in CSCs following drying and subjection to extreme temperatures allowing, for instance, size and shape preserving pyrolysis of cellular architectures to form conductive carbon replicas. The structural and behavioral malleability of the starting material (cultured cells) provides opportunities to develop robust and economical biocomposites with programmed structures and functions.

Synthesis of submicrometer hollow particles with a nanoscale double-layer shell structure

The morphology of hollow, double-shelled submicrometer particles is generated through a rapid aerosol-based process. The inner shell is an essentially hydrophobic carbon layer of nanoscale dimension (20 nm), and the outer shell is a hydrophilic silica layer of approximately 40 nm, with the shell thickness being a function of the particle size. The particles are synthesized by exploiting concepts of salt bridging to lock in a surfactant (CTAB) and carbon precursors together with iron species in the interior of a droplet. This deliberate negation of surfactant templating allows a silica shell to form extremely rapidly, sealing in the organic species in the particle interior. Subsequent pyrolysis results in a buildup of internal pressure, forcing carbonaceous species against the silica wall to form an inner shell of carbon. The incorporation of magnetic iron oxide into the shells opens up applications in external stimuli-responsive nanomaterials.

Mesoporous silica nanoparticles for the design of smart delivery nanodevices

Mesoporous silica nanoparticles (MSNPs) are receiving growing attention by the scientific community for their groundbreaking potential in nanomedicine. It is possible to load huge amounts of cargo into the mesopore voids and capping the pore entrances with different nanogates. Different internal or external stimuli can provoke the nanocap removal and trigger the departure of the cargo, which permits the design of stimuli-responsive drug delivery nanodevices. It is also feasible to combine the multifunctionality of MSNPs with the wide range of applications of magnetic nanoparticles (mNPs), giving rise to advanced smart nanosystems whose features and functionality can be tailored attending to specific clinical needs. This review describes the possible combinations of MSNPs, stimuli-responsive nanocaps and mNPs and the current scientific challenges aimed at accelerating the progression from bench to bedside.

Co-assembly of Au nanorods with Ag nanowires within polymer nanofiber matrix for enhanced SERS property by electrospinning

Gold nanorods (AuNRs) can be successfully co-assembled with Ag nanowires (AgNWs) to form a kind of AuNR-AgNW nanocomposite by electrostatic attraction, in which the AuNRs are arranged along the long axial direction of the AgNWs with a preferential string-like alignment. The assembled AuNR-AgNW nanocomposites are then further embedded within polyvinyl alcohol (PVA) nanofibers by electrospinning, by which both AuNRs and AgNWs can be stabilized and arranged along the axis of polymer nanofibers. When the polymer nanofibers are aligned by collecting on a copper mesh with a woven structure, the AuNR-AgNW nanocomposites assembled within the electrospun nanofibers are also arranged. The influences of the AuNR-AgNW assemblies with different amounts of AuNRs attached on AgNWs on the optical properties and surface enhanced Raman scattering (SERS) enhancement have been investigated. The resulting AuNR-AgNW/PVA electrospun mats show red-shifted and broader absorption bands and higher SERS performances compared with the normal casting films with randomly dispersed AuNRs and AgNWs, or electrospun mats with monometallic components, due to the order alignment of AuNR-AgNW nanocomposites on a large scale.

Visualization of hierarchically structured zeolite bodies from macro to nano length scales

A major challenge in the implementation of laboratory-designed catalysts is the scale-up into technically relevant forms. Advanced characterization is essential to understand and optimize catalyst assembly and function in industrial reactors. This Article presents an integrated approach to visualizing millimetre-sized extrudates and granules of a hierarchical MFI-type zeolite, displaying trimodal networks of micropores (0.56 nm), intracrystalline mesopores (∼10 nm) and macropores (∼200-300 nm). As exemplified for the conversion of methanol to olefins, the hierarchical zeolite yields a superior performance compared to its conventional analogue. The combination of dedicated specimen preparation with state-of-the-art optical, X-ray and electron-based microscopic and tomographic techniques proves a powerful methodology to reveal otherwise inaccessible information regarding structural organization over the whole range of length scales. It is expected that these tools will play a crucial role in the rationalization of scale-up principles in catalyst development.

Mesoporous Silica Nanoparticles: Their Projection in Nanomedicine

Mesoporous silica nanoparticles are receiving growing attention by the scientific biomedical community. Among the different types of inorganic nanomaterials, mesoporous silica nanoparticles have emerged as promising multifunctional platforms for nanomedicine. Since their introduction in the drug delivery landscape in 2001, mesoporous materials for drug delivery are receiving growing scientific interest for their potential applications in the biotechnology and nanomedicine fields. The ceramic matrix efficiently protects entrapped guest molecules against enzymatic degradation or denaturation induced by pH and temperature as no swelling or porosity changes take place as a response to variations in the surrounding medium. It is possible to load huge amounts of cargo into the mesopore voids and capping the pore entrances with different nanogates. The application of a stimulus provokes the nanocap removal and triggers the departure of the cargo. This strategy permits the design of stimuli-responsive drug delivery nanodevices.

Drug nano-domains in spray-dried ibuprofen-silica microspheres

Silica microspheres encapsulating ibuprofen in separated domains at the nanometre scale are formed by spray-drying and sol-gel processes. A detailed (1)H and (13)C NMR study of these microspheres shows that ibuprofen molecules are mobile and are interacting through hydrogen bonds with other ibuprofen molecules. (1)H magnetisation exchange NMR experiments were employed to characterize the size of the ibuprofen domains at the nanometre scale. These domains are solely formed by ibuprofen, and their diameters are estimated to be ∼40 nm in agreement with TEM observations. The nature and formation of these particular texture and drug dispersion are discussed.

Synthesis of natural cellulose-templated TiO2/Ag nanosponge composites and photocatalytic properties

In this paper, TiO(2)/Ag sponge-like nanostructure composites have been prepared by the surface sol-gel method with the template of natural cellulose, which is relatively simple, low-cost, and environmentally friendly. The Ag nanoparticles are deposited on the TiO(2) nanosponges through UV irradiation photoreduction of silver nitrate solutions. The physicochemical properties of as-prepared composites are characterized by XRD, BET, SEM, TEM, XPS and UV-vis DRS techniques. The UV-light photocatalytic activities of the composites are evaluated through the photodegradation of two model organic molecules including RhB and salicylic acid. The experimental results show that the photocatalytic activities of TiO(2)/Ag nanosponge composites are superior to that of P25, pure TiO(2) nanoparticle aggregates synthesized by the hydrothermal method and pure TiO(2) nanosponge. The superior activities of TiO(2)/Ag nanosponge composite photocatalysts can be attributed to the unique nanosponge morphology, uniform dispersion of Ag nanoparticles, and strong interaction between Ag and TiO(2) nanosponges.

Aerosol-based fabrication of biocompatible organic-inorganic nanocomposites

Several novel nanoparticle composites were conveniently obtained by appropriately reacting freshly produced aerosol metal nanoparticles with soluble organic components. A serial reactor consisting of a spark particle generator coupled to a collison atomizer was used to fabricate the new materials, which included nanomagnetosols (comprising iron nanoparticles, the drug ketoprofen, and a Eudragit shell), hybrid nanogels (comprising iron nanoparticles and an N-isopropylacrylamide, NIPAM, gel), and nanoinorganics (gold immobilized silica). A fourth hybrid material, consisting of iron-gold nanoparticles and NIPAM) was obtained via an aerosol into liquid configuration, in which aerosol iron-gold particles were collected into a NIPAM/ethanol solution and then formed into nanogels with NIPAM under ultrasonic treatment. The strategy outlined in this work is potentially generalizable as a new platform for creating biocompatible nanocomposites, using only clinically approved starting materials in a single pass and under low-temperature conditions.

Bioceramics: from bone regeneration to cancer nanomedicine

Research on biomaterials has been growing in the last few years due to the clinical needs in organs and tissues replacement and regeneration. In addition, cancer nanomedicine has recently appeared as an effective means to combine nanotechnology developments towards a clinical application. Ceramic materials are suitable candidates to be used in the manufacturing of bone-like scaffolds. Bioceramic materials may also be designed to deliver biologically active substances aimed at repairing, maintaining, restoring or improving the function of organs and tissues in the organism. Several materials such as calcium phosphates, glasses and glass ceramics able to load and subsequently release in a controlled fashion drugs, hormones, growth factors, peptides or nucleic acids have been developed. In particular, to prevent post surgical infections bioceramics may be surface modified and loaded with certain antibiotics, thus preventing the formation of bacterial biofilms. Remarkably, mesoporous bioactive glasses have shown excellent characteristics as drug carrying bone regeneration materials. These bioceramics are not only osteoconductive and osteoproductive, but also osteoinductive, and have therefore been proposed as ideal components for the fabrication of scaffolds for bone tissue engineering. A recent promising development of bioceramic materials is related to the design of magnetic mediators against tumors. Magnetic composites are suitable thermoseeds for cancer treatment by hyperthermia. Moreover, magnetic nanomaterials offer a wide range of possibilities for diagnosis and therapy. These nanoparticles may be conjugated with therapeutic agents and heat the surrounding tissue under the action of alternating magnetic fields, enabling hyperthermia of cancer as an effective adjunct to chemotherapy regimens.

Mesostructured silica aerosol particles: comparison of gas-phase and powder deposit X-ray diffraction data

We report on the characterization of mesostructured aerosol silica particles in the gas phase using in situ synchrotron small-angle X-ray scattering (SAXS) in order to unveil the influence of the basic production parameters. The investigated system was based on tetraethylorthosilicate (TEOS) as the inorganic precursor and on cetyltrimethyl-ammonium bromide (CTAB) as the surfactant. The heating temperature, surfactant to silicate ratio, and particle flow rate were thoroughly investigated, and for this purpose, an in-house-built aerosol reactor equipped with a special X-ray observation chamber was used. Complementary fine structural analysis was applied on dried deposits of the silica aerosols comprising direct Fourier transforms as well as simple two-phase model fits. This resulted in robust estimates for the silica wall thickness and surfactant core radius of the hexagonally ordered mesostructure. The particle shape and size distribution were examined by scanning electron microscopy (SEM). The quality of the inner nanostructure was revealed from an analysis of the peak width. The comparison of data from the gas phase and powder deposit shows that, in general, slower drying conditions (heating temperature about 80 °C) and a medium surfactant to Si ratio (about 0.14) lead to nanostructures of the best quality in terms of well-defined long-range organization.

Applications of advanced hybrid organic-inorganic nanomaterials: from laboratory to market

Today cross-cutting approaches, where molecular engineering and clever processing are synergistically coupled, allow the chemist to tailor complex hybrid systems of various shapes with perfect mastery at different size scales, composition, functionality, and morphology. Hybrid materials with organic-inorganic or bio-inorganic character represent not only a new field of basic research but also, via their remarkable new properties and multifunctional nature, hybrids offer prospects for many new applications in extremely diverse fields. The description and discussion of the major applications of hybrid inorganic-organic (or biologic) materials are the major topic of this critical review. Indeed, today the very large set of accessible hybrid materials span a wide spectrum of properties which yield the emergence of innovative industrial applications in various domains such as optics, micro-electronics, transportation, health, energy, housing, and the environment among others (526 references).