Oil-resistance studies of dynamically vulcanized poly(vinyl chloride)/epoxidized natural rubber thermoplastic elastomer

Mechanical and Aging Properties of Hydrogenated Epoxidized Natural Rubber and Its Lifetime Prediction

Natural rubber (NR) has restricted its application due to its potential for thermal- and oil-resistant materials. The weakness of NR can be eliminated by chemical modification to enhance aging properties. Formic acid and hydrogen peroxide have been used to prepare partially epoxidized natural rubber (ENR) in the latex state. Its residual unsaturated units were then modified using hydrazine and hydrogen peroxide to obtain hydrogenated ENR (HENR). ¹H-NMR characterized the resulting products. NR and modified NRs were compounded and then vulcanized using a conventional milling process. This paper compares NR, ENR having 49.5% epoxide group content, and HENR having 49.5% epoxide group content and 24% hydrogenation degree in terms of tensile, thermal, oil, and ozone properties. Morphology and lifetime prediction were studied. Overall results show that the tensile strength of the HENR composite (14.7 MPa) was 79 and 71% lower than that of ENR (18.6 MPa) and NR (20.8 MPa) composites, respectively. In contrast, the modulus at 100% elongation of the HENR composite (2.0 MPa) was 167 and 200% higher than that of ENR (1.2 MPa) and NR (1.0 MPa) composites, respectively. Morphological studies of the tensile fractured surface of the vulcanizates, using scanning electron microscopy, confirmed a shift from ductility failure to brittle with the presence of the epoxide groups and low unsaturated bonds in the backbone chain. The results demonstrated that HENR could act as an ideal material, providing better thermal, oil, and ozone resistances while maintaining the mechanical properties of the rubber. The kinetic analyses of the thermal degradation of NR, ENR, and HENR were studied using thermogravimetric analysis (TGA) at three heating rates. Kissinger-Akahira-Sunose (KAS) was employed to calculate the activation energy (E _a). The obtained data were used to predict the lifetime under the established temperature range and 0.05 conversion level. Overall, the results represented that HENR had a longer lifetime than NR and ENR for a temperature range between 25 and 200 °C, indicating that HENR had excellent thermal stability than NR and ENR. Therefore, the HENR should extend the applications to include gaskets and seals, especially for the automotive and oil industries.

The Effect of Epoxidation on Strain-Induced Crystallization of Epoxidized Natural Rubber

The effect of epoxidation on strain-induced crystallization (SIC) of epoxidized natural rubber (ENR) and mechanism are studied with synchrotron radiation wide-angle X-ray diffraction (SR-WAXD) and polarized infrared spectroscopy (P-IR). WAXD results reveal that appropriate epoxidation, for example, ENR-25 epoxidized with ≈25% isoprene units, can unexpectedly enhance the SIC of natural rubber (NR), resulting in the improvement of tear resistance. On the other hand, exorbitant epoxidation, for example, ENR-40 epoxidized with ≈40% isoprene units, depresses the SIC and weakens the mechanical properties of NR remarkably. P-IR studies reveal that epoxidation can promote the orientation of chain segments along the stretching direction, which plays a determining role on SIC of NR. Accordingly, hierarchical multiscale schematic models are proposed. This insight into epoxidation on SIC of ENR strongly suggests that ENR with appropriate epoxidation degree is a promising candidate material for the fabrication of high-performance engineering rubber products.

Thermally cross-linked and sulphur-cured soft TPVs based on S-EB-S and S-SBR blends

Novel thermally cross-linked and sulphur-vulcanized TPVs based on S-EB-S and S-SBR blends have registered good mechanical and dynamic mechanical properties with reduced hardness suitable for automotive applications.

Chemical and physical properties of self-crosslinked poly(vinyl chloride)/nitrile rubber nanocomposites prepared by melt-mixing process

In this article, poly(vinyl chloride) (PVC)/acrylonitrile butadiene rubber (NBR)/clay nanocomposites were melt-mixed using the computerized Brabender plasticorder. During preparation of the nanocomposites self-crosslinking (crosslinking without aid of any crosslinking agent) occurs and affects all properties of a sample. The extent of crosslinking reaction depends on the processing temperature, rotor speed and mixing temperature and it increased with increasing each of mixing parameters. The mechanism of the self-crosslinking reaction was examined by the Fourier transform infrared spectroscopy test. The morphology of the materials was characterized using X-ray diffraction and scanning electron microscope. The swelling test and tensile test were applied to distinguish the effects of self-crosslinking phenomena on physical properties of NBR/PVC nanocomposites. Dynamic mechanical thermal analysis tests of nanocomposites were also performed to study the physical properties, such as glass transition temperature (T g). The results showed that the crosslinking reaction made a material more strong with high modulus and tensile strength. Thus, it can be deduced that crosslinks convert the NBR/PVC nanocomposites to stiffer materials that are less penetrable by the solvent. The results drawn from the loss tangent (tan δ) curves of nanocomposite samples can be used as further evidence for the above conclusions.