Chemical modification of virgin and recycled poly(ethylene terephthalate) by adding of chain extenders during processing

Thermal and Rheological Characterization of Recycled PET/Virgin HDPE Blend Compatibilized with PE-g-MA and an Epoxy Chain Extender

In this work, recycled poly(ethylene terephthalate) (PETR) was blended with virgin high-density polyethylene (HDPE) in an internal mixer in an attempt to obtain a material with improved properties. A compatibilizer (PE-g-MA) and a chain extender (Joncryl) were added to the PETR/HDPE blend and the rheological and thermal properties of the modified and unmodified blends as well as those of virgin PET with virgin HDPE (PETV/HDPE). All the blends were characterized by torque rheometry, differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA). The data obtained indicate that the incorporation of either the chain extender or the compatibilizer agent led to increases in torque (and hence in viscosity) of the blend compared to that of the neat polymers. The joint incorporation of the chain extender and compatibilizer further increased the viscosity of the systems. Their effect on the crystallinity parameters of HDPE was minimal, but they reduced the crystallinity and crystallization temperature of virgin and recycled PET in the blends. The thermal stability of the PETR/HDPE blend was similar to that of the PETV/HDPE blend, and it was not affected by the incorporation of the chain extender and/or compatibilizer.

Polyolefins and Polyethylene Terephthalate Package Wastes: Recycling and Use in Composites

Plastics are versatile materials used in a variety of sectors that have seen a rapid increase in their global production. Millions of tonnes of plastic wastes are generated each year, which puts pressure on plastic waste management methods to prevent their accumulation within the environment. Recycling is an attractive disposal method and aids the initiative of a circular plastic economy, but recycling still has challenges to overcome. This review starts with an overview of the current European recycling strategies for solid plastic waste and the challenges faced. Emphasis lies on the recycling of polyolefins (POs) and polyethylene terephthalate (PET) which are found in plastic packaging, as packaging contributes a signification proportion to solid plastic wastes. Both sections, the recycling of POs and PET, discuss the sources of wastes, chemical and mechanical recycling, effects of recycling on the material properties, strategies to improve the performance of recycled POs and PET, and finally the applications of recycled POs and PET. The review concludes with a discussion of the future potential and opportunities of recycled POs and PET.

Preparation of hetero-armed POSS-cored star-shaped PCL-PLA/PLA composites and effect of different diisocyanates as compatibilizer

Eight-armed A₄B₄-type hetero-arm star-shaped PCL-PLA polymers ((PCL)₄-POSS-(PLA)₄, SPLA30) with POSS core were successfully prepared via combination of the "arm-first" approach utilizing ring-opening polymerization (ROP) and click chemistry techniques. Firstly, alkyne-functional PLA and PCL polymers having arms with 30 repeating units were synthesized via ROP with utilizing propargyl alcohol as initiator and stannous octoate (Sn(Oct)₂) as catalyst. Then, the obtained hetero-armed star-shaped polymers were prepared by Cu(I)-catalyzed alkyne-azide cycloaddition (CuAAC) click reaction between alkyne functional polymers (1:1 PCL:PLA) and azido functional polyhedral oligomeric silsesquoxane (POSS-(N₃)₈) molecules. Finally, these obtained star-shaped SPLA30 was blended with neat PLA at different PLA/SPLA30 ratios (95/5 and 90/10 wt%) via melt blending by utilizing micro-compounder (a lab-scale) to enhance thermal, morphological, and mechanical properties of neat PLA. Also, different diisocyanates (1,4-phenylene diisocyanate (PDI), isophorone diisocyanate (IPDI), methylene diphenyl diisocyanate (MDI), and toluene 2,4-diisocyanate (TDI)) at constant ratio (1 wt%) were used as a chain extender bonding terminal group of polymers. It was found that addition of SPLA30 and SPLA30+ diisocyanates provided improvements in mechanical properties (especially in elongation at break and impact strength) of neat PLA. When the thermal properties were examined, it was seen that the decomposition temperatures of the blends decreased significantly compared to neat PLA and that there was a significant increment in the T_g and T_m values. In addition, it has been found that especially the diisocyanates added to provide good interfacial adhesion with polymer blends and show a homogeneous distribution on the surface.

Mechanical Recycling of Partially Bio-Based and Recycled Polyethylene Terephthalate Blends by Reactive Extrusion with Poly(styrene-co-glycidyl methacrylate)

In the present study, partially bio-based polyethylene terephthalate (bio-PET) was melt-mixed at 15-45 wt% with recycled polyethylene terephthalate (r-PET) obtained from remnants of the injection blowing process of contaminant-free food-use bottles. The resultant compounded materials were thereafter shaped into pieces by injection molding for characterization. Poly(styrene-co-glycidyl methacrylate) (PS-co-GMA) was added at 1-5 parts per hundred resin (phr) of polyester blend during the extrusion process to counteract the ductility and toughness reduction that occurred in the bio-PET pieces after the incorporation of r-PET. This random copolymer effectively acted as a chain extender in the polyester blend, resulting in injection-molded pieces with slightly higher mechanical resistance properties and nearly the same ductility and toughness than those of neat bio-PET. In particular, for the polyester blend containing 45 wt% of r-PET, elongation at break (ε_b) increased from 10.8% to 378.8% after the addition of 5 phr of PS-co-GMA, while impact strength also improved from 1.84 kJ·m^-2 to 2.52 kJ·m^-2. The mechanical enhancement attained was related to the formation of branched and larger macromolecules by a mechanism of chain extension based on the reaction of the multiple glycidyl methacrylate (GMA) groups present in PS-co-GMA with the hydroxyl (-OH) and carboxyl (-COOH) terminal groups of both bio-PET and r-PET. Furthermore, all the polyester blend pieces showed thermal and dimensional stabilities similar to those of neat bio-PET, remaining stable up to more than 400 °C. Therefore, the use low contents of the tested multi-functional copolymer can successfully restore the properties of bio-based but non-biodegradable polyesters during melt reprocessing with their recycled petrochemical counterparts and an effective mechanical recycling is achieved.

Improving the properties of recycled PET/PEN blends by using different chain extenders

The main aim of this study was to improve the mechanical properties of the recycled poly(ethylene terephthalate)/poly(ethylene 2,6-naphthalate) (r-PET/PEN) blends by enhancing the miscibility between PET and PEN with the usage of chain extenders. This idea was novel for the recycled PET-based r-PET/PEN blends, as investigation of the effects of the chain extender usage on the properties of r-PET/PEN blends has not been studied in the literature, according to our knowledge. 1,4-Phenylene-bis-oxazoline (PBO), 1,4-phenylene-di-isocyanate (PDI), and triphenyl phosphite (TPP) were selected as chain extenders. The maximum tensile strength value was observed for the 1.0PDI sample. Moreover, PDI-based blends exhibited better Izod impact strength when compared with all other samples. The miscibility and degree of crystallinity values of all blends were discussed by means of thermal analysis. 1H-nuclear magnetic resonance (1H-NMR) analysis was carried out to determine transesterification reaction levels. According to 1H-NMR results, the increase in the level of transesterification was around 40% with the usage of PDI. The optimum loading level for selected chain extenders was determined as 1 wt.%, and PDI-based blends exhibited better properties when compared with those of the blends based on PBO and TPP at this loading level.

Reactive Processing of Thermoplastic Polymers: A Review of the Fundamental Aspects

The review is devoted to the fundamental aspects of the reactive processing of thermoplastic polymers. First of all, some reactive processing examples, including polymer grafting (vinyl silane, maleic anhydride) and/or functionalization, bulk polymerization (urethane, lactams, acrylate, ∊-capolactone), polyester modification and new copolymers synthesis, are presented. From a fundamental point of view, the review covers the state of the art in the domains of rheology (specifically modelling of rheo-kinetics), diffusion and mixing in highly viscous reactive or non reactive media. Finally, 1, 2 and 3-D simulation of the reactive extrusion process in twin-screw extruder is reported at the end of the review.