Membrane Coalescence for Phase Separation of Oil-in-Water Emulsions Stabilized by Surfactants and Dispersed into Smallest Droplets

Detergency and Its Implications for Oil Emulsion Sieving and Separation

Separating petroleum hydrocarbons from water is an important problem to address in order to mitigate the disastrous effects of hydrocarbons on aquatic ecosystems. A rational approach to address the problem of marine oil-water separation is to disperse the oil with the aid of surfactants in order to minimize the formation of large slicks at the water surface and to maximize the oil-water interfacial area. Here we investigate the fundamental wetting and transport behavior of such surfactant-stabilized droplets and the flow conditions necessary to perform sieving and separation of these stabilized emulsions. We show that, for water-soluble surfactants, such droplets are completely repelled by a range of materials (intrinsically underwater superoleophobic) due to the detergency effect; therefore, there is no need for surface micro-/nanotexturing or chemical treatment to repel the oil and prevent fouling of the filter. We then simulate and experimentally investigate the effect of emulsion flow rate on the transport and impact behavior of such droplets on rigid meshes to identify the minimum pore opening (w) necessary to filter a droplet with a given diameter (d) in order to minimize the pressure drop across the mesh-and therefore maximize the filtering efficiency, which is strongly dependent on w. We define a range of flow conditions and droplet sizes where minimum droplet deformation is to be expected and therefore find that the condition of w ≈ d is sufficient for efficient separation. With this new understanding, we demonstrate the use of a commercially available filter-without any additional surface engineering or functionalization-to separate oil droplets (d < 100 μm) from a surfactant-stabilized emulsion with a flux of ∼11,000 L m^-2 h^-1 bar^-1. We believe these findings can inform the design of future oil separation materials.

Facile Fabrication of Cyclodextrin-Modified Magnetic Particles for Effective Demulsification from Various Types of Emulsions

Effective oil-water phase separation from various emulsions, especially those stabilized by surfactant, is of great importance. Although superhydrophobic and superoleophilic materials have attracted considerable attention in recent years, they are incapable of directly separating all types of oil-water mixtures. To separate various types of emulsions, one of the most important features of particles is that they can be dispersed in the continuous phase for delivery and target dispersed phases. In this study, cyclodextrin-modified magnetic composite particles (M-CDs) have been fabricated for this goal, based on their special interfacial activity and response to an external magnetic field. Though M-CDs are hydrophilic, the intelligent M-CDs can switch from hydrophilicity to hydrophobicity spontaneously, due to the formation of CD-oil inclusion complexes (ICs) at the oil-water interface. Physicochemical characterization reveals that M-CDs can adsorb at the oil-water interface and locate at the droplet surface as an effective Pickering emulsifier. By applying an external magnetic field, M-CDs are removed from the droplet surface and a rapid oil-water phase separation occurs. Our M-CDs can demulsify, for the first time, surfactant-free or surfactant-stabilized oil-in-water (O/W) and water-in-oil (W/O) emulsions directly, with high separation efficiency. Furthermore, the recycled MNPs still show high demulsification efficiency. In view of the sustainability of cyclodextrin and effective recycling ability of MNPs, M-CDs provides a new opportunity to develop an environmentally friendly interfacial material for practical applications in wastewater treatment.