An Ultrathin Nonporous Polymer Separator Regulates Na Transfer Toward Dendrite-Free Sodium Storage Batteries

Sodiophilic Au-diamane polypropylene separator enabled dendrite-free sodium metal batteries

Sodium metal is considered a promising anode material for sodium metal batteries (SMBs) owing to its high theoretical specific capacity and low electrochemical potential. Nevertheless, its practical application is hindered by the challenge of dendrite formation. To address this issue, a separator modification strategy was adapted to enhance the performance of sodium metal anodes (SMAs) using Au nanoparticle-decorated two-dimensional diamane on a commercial polypropylene substrate (Au-diamane/PP) separator. The sodiophilic Au-diamane/PP separator facilitates improved Na+ ion diffusion kinetics and induces a dendrite-free deposition morphology, effectively suppressing dendrite growth. The dendrite-free deposition behavior was systematically characterized using in situ optical microscopy and ex situ scanning electron microscopy. The symmetric Na||Na cell incorporating the Au-diamane/PP separator exhibits exceptional cycling stability, maintaining operation for more than 2100 h at 2 mA cm-2 with 1 mA h cm-2. The sodiophilicity originates from the in situ formed AuNa2 alloy formed on the surface of diamane during the discharging process. Additionally, a full cell with a Na3V2(PO4)3@C cathode, Au-diamane/PP separator, and Na metal anode delivers a high reversible capacity of 88.4 mA h g-1 even after more than 300 cycles. Our work underscores the potential of the Au-diamane/PP separator in advancing the development of SMBs with extended cycle life and enhanced performance.

Sodiophilic Ag-diamane-Modulated Polypropylene Separators for High-Performance Sodium Metal Anodes

Sodium metal is a promising anode material for sodium metal batteries (SMBs) due to its high theoretical specific capacity and low electrochemical potential. However, its practical implementation is severely limited by dendrite formation, which causes short circuits and safety issues. Here, we introduce a separator modification strategy using Ag nanoparticles decorated with two-dimensional diamane on a commercial polypropylene (PP) substrate (Ag-diamane/PP) to enhance the performance of sodium metal anodes (SMAs). The synergistic effect between the sodiophilic Ag nanoparticles and the diamane network not only accelerates Na⁺ transport through the modified separator but also reduces interfacial resistance. This dendrite-suppression effect was systematically validated using in situ optical microscopy and ex situ scanning electron microscopy. Symmetric Na||Na cells incorporating the Ag-diamane/PP separator exhibit exceptional cycling stability, maintaining more than 3800 h of operation at 2 mA cm-2 with a capacity of 1 mAh cm-2. Furthermore, a full-cell configuration with a Na3V2(PO4)3@C cathode, Ag-diamane/PP separator, and Na metal anode delivers a high reversible capacity of 94.35 mAh g-1 and stable cycling for 270 cycles. This work highlights the Ag-diamane/PP separator as a promising solution for advancing dendrite-free SMBs with long-term cycling stability and high energy density.

Lignin-Based Separators for Lithium-Ion Batteries via a Dry Fibrillation Method

Separators are critical components in lithium-ion batteries (LIBs), preventing internal short circuits, mitigating thermal runaway, and influencing rate capability and cycling performance. However, current polyolefin separators suffer from limitations, such as high thermal shrinkage, relatively poor wettability, and inadequate long-term stability, impacting safety and cycle life in critical applications like electric vehicles. Here, a single-layer lignin-based ultrathin separator (as thin as 15 µm) with exceptional intrinsic thermal stability and cycling performance is demonstrated. The separator is fabricated using lignosulfonate, a natural polymer derived as a byproduct of chemical pulping and biorefinery processes. By employing a dry fibrillation method, the process achieves low energy consumption and a 100% raw material conversion rate, highlighting its scalability and sustainability. Interfacial studies reveal the improved cycling performance in both graphite||NMC811 and Si-Gr||NMC811 cells is attributed to the abundant sulfonate functional groups in lignosulfonates, which promote the formation of a sulfur-rich cathode/solid electrolyte interphases (CEI/SEI) with low resistance in both the cathode and anode. The high thermal stability, manufacturing feasibility, battery performance, and low cost of such lignin-based separators offer new inspiration for developing next-generation, single-layer functional separators tailored for high-performance LIBs.

Synergistic Dual-Polar-Functionalized Metal-Organic Framework-Modified Separator for Stable and High-Performance Sodium Metal Batteries

Sodium metal, regarded as an ideal anode material for high-energy-density rechargeable sodium metal batteries (SMBs), faces critical challenges, such as sluggish Na+ transport kinetics and uncontrolled dendritic growth, which severely hinder its cycling stability and practical applications. Herein, the well-designed, multifunctional separator, UFS2@GF, constructed using metal-organic frameworks functionalized with fluorinated (-F) and sulfonic acid (-SO3H) groups, synergistically provides more nucleation sites for Na+ deposition, thereby reducing the nucleation overpotential and achieving uniform deposition. The inorganic-rich solid electrolyte interphase induced by UFS2 facilitates a uniform Na+ flux and enhances charge transfer efficiency. Structural characterization and density functional theory calculations further demonstrate that the introduction of abundant sodiophilic sites provided by -F and -SO3H significantly enhances Na+ transport kinetics by reducing the energy barriers for Na+ migration within the UFS2 framework, leading to a higher Na+ transference number, superior ionic conductivity, and accelerated ion transport. Because of these synergistic effects, the symmetric cell with UFS2@GF achieves stable performance, enabling stable cycling for over 2500 h at 0.25 mA cm-2 while delivering an excellent specific capacity of 87.3 mA h g-1 at 10C in Na∥Na3V2(PO4)3 cells. These results highlight the critical role of synergistic functional group strategies in addressing the limitations of SMBs.

Anion-Tailored EDL Induced Triple-Layer SEI on High-Capacity Anodes Enabling Fast-Charging and Durable Sodium-Storage

High-capacity electrodes face a great challenge of cycling stability due to particle fragmentation induced conductive network failure and accompanied by sustained electrolyte decomposition for repeatedly build solid electrolyte interphase (SEI). Herein, Se-solubility induced Sex 2- as self-adjustment electrolyte additive to regulate electric double layer (EDL) for constructing novel triple-layer SEI (inner layer: Se; mediate layer: inorganic; outer layer: organic) on high-capacity FeS2 anode as an example for achieving stable and fast sodium storage. In detail, Sex 2- in situ generated at 1.30 V (vs. Na+/Na) and was preferentially adsorbed onto EDL of anode, then converted to Se0 as inner layer of SEI. In addition, the Sex 2- causes anion-enhanced Na+ solvation structure could produce more inorganic (Se0, NaF) and less organic SEI components. The unique triple-layer SEI with layer-by-layer dense structure alleviate the excessive electrolyte consumption with less gas evolution. As a result, the anode delivered long-lifespan at 10 A g-1 (383.7 mAh g-1, 6000 cycles, 93.1 %, 5 min/cycle). The Se-induced triple-layer SEI could be also be formed on high-capacity SnS2 anode. This work provides a novel SEI model by anion-tailored EDL towards stable sodium-storage of high-capacity anode for fast-charging.

A Thermally Robust Biopolymeric Separator Conveys K+ Transport and Interfacial Chemistry for Longevous Potassium Metal Batteries

Potassium metal batteries (KMBs) hold promise for stationary energy storage with certain cost and resource merits. Nevertheless, their practicability is greatly handicapped by dendrite-related anodes, and the target design of specialized separators to boost anode safety is in its nascent stage. Here, we develop a thermally robust biopolymeric separator customized via a solvent-exchange and amino-siloxane decoration strategy to render durable and safe KMBs. Through experimental investigation and theoretical computation, we reveal that the optimized porosity and surface functionalization could manage ion transport and interfacial chemistry, thereby enabling efficient K+ diffusion and a favorable solid electrolyte interphase to achieve prolonged cycling stability (over 3000 h). The thus-assembled full cell retains 80% of its initial capacity after 400 cycles at 0.5 A g-1. The heat-proof property of the designed separator is further demonstrated. Our biopolymeric separator, affording multifunctional features, provides an appealing solution to circumvent instability and safety issues associated with potassium metal batteries.

Simultaneous Regulation of Organic and Inorganic Components in Interphase by Fiber Separator for High-Stable Sodium Metal Batteries

Uncontrollable side reactions at the metal interface have been identified as the root cause of the formation of a fragile solid electrolyte interphase, leading to irreversible sodium loss in sodium metal batteries. Here, we proposed an interface engineering strategy that employed a carboxyl functionalized cellulose separator to provide strong dipole moments and induce the cleavage of P-F bond to construct a solid electrolyte interphase (SEI) rich in NaF. In addition, we employed nuclear magnetic resonance technology confirmed that the separator with strong dipole moments prevented the reduction of organic solvents by attracting electrons, thereby inhibiting the formation of organic oligomers. SEI with high NaF content and few oligomers is smooth and robust, obviously decreasing the interface impedance of the Na anode. The symmetric Na||Na cells, equipped with the functionalized separator, efficiently operated for 1400 hours with a stable 72 mV overpotential at 0.25 mA cm-2, exhibiting low energy barrier and fast ion transport kinetics. The Na||Na3V2(PO4)3 cell also showed stable cycling performance, with the capacity remaining at 94.83 % of the initial capacity after 1000 cycles at 1C. The proposed separator could control the formation and composition of SEI, paving the way for the development of long-life sodium metal batteries.

Robust, High-Temperature-Resistant Polyimide Separators with Vertically Aligned Uniform Nanochannels for High-Performance Lithium-Ion Batteries

Separator is an essential component of lithium-ion batteries (LIBs), playing a pivotal role in battery safety and electrochemical performance. However, conventional polyolefin separators suffer from poor thermal stability and nonuniform pore structures, hindering their effectiveness in preventing thermal shrinkage and inhibiting lithium (Li) dendrites. Herein, we present a robust, high-temperature-resistant polyimide (PI) separator with vertically aligned uniform nanochannels, fabricated via ion track-etching technology. The resultant PI track-etched membranes (PITEMs) effectively homogenize Li-ion distribution, demonstrating enhanced ionic conductivity (0.57 mS cm-1) and a high Li+ transfer number (0.61). PITEMs significantly prolong the cycle life of Li/Li cells to 1200 h at 3 mA cm-2. For Li/LiFePO4 cells, this approach enables a specific capacity of 143 mAh g-1 and retains 83.88% capacity after 300 cycles at room temperature. At 80 °C, the capacity retention remains at 85.92% after 200 cycles. Additionally, graphite/LiFePO4 pouch cells with PITEMs display enhanced cycling stability, retaining 73.25% capacity after 1000 cycles at room temperature and 78.41% after 100 cycles at 80 °C. Finally, PITEMs-based pouch cells can operate at 150 °C. This separator not only addresses the limitations of traditional separators, but also holds promise for mass production via roll-to-roll methods. We expect this work to offer insights into designing and manufacturing of functional separators for high-safety LIBs.

Interface-Compatible Gel-Polymer Electrolyte Enabled by NaF-Solubility-Regulation toward All-Climate Solid-State Sodium Batteries

Gel-polymer electrolyte (GPE) is a pragmatic choice for high-safety sodium batteries but still plagued by interfacial compatibility with both cathode and anode simultaneously. Here, salt-in-polymer fibers with NaF salt inlaid in polylactide (PLA) fiber network was fabricated via electrospinning and subsequent in situ forming gel-polymer electrolyte in liquid electrolytes. The obtained PLA-NaF GPE achieves a high ion conductivity (2.50×10-3 S cm-1) and large Na+ transference number (0.75) at ambient temperature. Notably, the dissolution of NaF salt occupies solvents leading to concentrated-electrolyte environment, which facilitates aggregates with increased anionic coordination (anion/Na+ >1). Aggregates with higher HOMO realize the preferential oxidation on the cathode so that inorganic-rich and stable CEI covers cathode' surface, preventing particles' breakage and showing good compatibility with different cathodes (Na3V2(PO4)3, Na2+2xFe2-x(SO4)3, Na0.72Ni0.32Mn0.68O2, NaTi2(PO4)3). While, passivated Na anode induced by the lower LUMO of aggregates, and the lower surface tension between Na anode and PLA-NaF GPE interface, leading to the dendrites-free Na anode. As a result, the assembled Na || Na3V2(PO4)3 cells display excellent electrochemical performance at all-climate conditions.

Woven fabric-based separators with low tortuosity for sodium-ion batteries

In order to achieve high-performance and stable sodium-ion batteries, numerous attempts have been made to construct continuous ion transport pathways, in which a separator is one of the key components that affects the battery performance. In this study, a novel low-tortuosity woven fabric separator is fabricated by combining a weaving technique with a cellulose-solution method, followed by an infusion of a TEMPO-oxidized bacterial cellulose slurry into woven fabric substrates. The macropores in the fabric combine with the micropores in the oxidized bacterial cellulose to form a separator with a suitable pore structure and low tortuosity, forming a continuous sodium ion transport channel within the sodium-ion battery and effectively enhancing ion transport dynamics. The results show that, compared with a commercial polypropylene separator, the TEMPO-oxidized bacterial cellulose-woven fabric separator has a special weaving structure and lower tortuosity (0.77), as well as significant advantages in tensile strength (3.07 MPa), ionic conductivity (1.15 mS c), ionic transfer number (0.75), thermal stability, and electrochemical stability. This novel and simple preparation method provides new possibilities for achieving high-performance separators of sodium-ion batteries through rational structural design by textile technology.

Multifunctional Separator Enables High-Performance Sodium Metal Batteries in Carbonate-Based Electrolytes

Sodium metal has become one of the most promising anodes for next-generation cheap and high-energy-density metal batteries; however, challenges caused by the uncontrollable sodium dendrite growth and fragile solid electrolyte interphase (SEI) restrict their large-scale practical applications in low-cost and wide-voltage-window carbonate electrolytes. Herein, a novel multifunctional separator with lightweight and high thinness is proposed, assembled by the cobalt-based metal-organic framework nanowires (Co-NWS), to replace the widely applied thick and heavy glass fiber separator. Benefitting from its abundant sodiophilic functional groups and densely stacked nanowires, Co-NWS not only exhibits outstanding electrolyte wettability and effectively induces uniform Na+ ion flux as a strong ion redistributor but also favors constructing the robust N,F-rich SEI layer. Satisfactorily, with 10 µL carbonate electrolyte, a Na|Co-NWS|Cu half-cell delivers stable cycling (over 260 cycles) with a high average Coulombic efficiency of 98%, and the symmetric cell shows a long cycle life of more than 500 h. Remarkably, the full cell shows a long-term life span (over 1500 cycles with 92% capacity retention) at high current density in the carbonate electrolyte. This work opens up a strategy for developing dendrite-free, low-cost, and long-life-span sodium metal batteries in carbonate-based electrolytes.

A Fast Na-Ion Conduction Polymer Electrolyte via Triangular Synergy Strategy for Quasi-Solid-State Batteries

Polymer electrolytes provide a visible pathway for the construction of high-safety quasi-solid-state batteries due to their high interface compatibility and processability. Nevertheless, sluggish ion transfer at room temperature seriously limits their applications. Herein, a triangular synergy strategy is proposed to accelerate Na-ion conduction via the cooperation of polymer-salt, ionic liquid, and electron-rich additive. Especially, PVDF-HFP and NaTFSI salt acted as the framework to stably accommodate all the ingredients. An ionic liquid (Emim+ -FSI- ) softened the polymer chains through a weakening molecule force and offered additional liquid pathways for ion transport. Physicochemical characterizations and theoretical calculations demonstrated that electron-rich Nerolin with π-cation interaction facilitated the dissociation of NaTFSI and effectively restrained the competitive migration of large cations from EmimFSI, thus lowering the energy barrier for ion transport. The strategy resulted in a thin F-rich interphase dominated by NaTFSI salt's decomposition, enabling rapid Na+ transmission across the interface. These combined effects resulted in a polymer electrolyte with high ionic conductivity (1.37×10-3  S cm-1 ) and tNa+ (0.79) at 25 °C. The assembled cells delivered reliable rate capability and stability (200 cycles, 99.2 %, 0.5 C) with a good safety performance.

Regulating SEI Components of Sodium Anode via Capturing Organic-Molecule Intermediates in Ester-Based Electrolyte

Highly reversible sodium metal anodes are still regarded as a stubborn hurdle in ester-based electrolytes due to the issue of uncontrollable dendrites and incredibly unstable interphase. Evidently, a strong protective film on sodium is decisive, while the quality of the protective film is mainly determined by its components. However, it is challenging to actively adjust the expected components. This work can regulate the solid electrolyte interphase (SEI) components by introducing a functional electrolyte additive (2-chloro-1,3-dimethylimidazoline hexafluorophosphate (CDIH, namely CDI+ +PF6 - )) into FEC/PC ester-based electrolyte. Specifically, the chloride element in the CDI+ can easily react to form a NaF/NaCl-rich SEI together with the decomposition products of FEC; then the CDI+ without chlorine as a gripper to capture the organic-molecule intermediates generated during FEC decomposition to greatly reduce the content of unstable organic components in SEI, which can be confirmed by molecular dynamic simulation and experiment. Eventually, a highly reversible Na deposition behavior can be delivered. As expected, under the action of CDIH additives, the Na||Na symmetrical cell performs an excellent long-term cycling (>800 h, 0.5 mA cm-2 -0.5 mAh cm-2 ) and rate performance (0.5-4 mA cm-2 ). Furthermore, the Na||PB full cell exhibits the outstanding electrochemical performance with small polarization.