Suppressing the Loss of Polymer-Based Dielectrics for High Power Energy Storage

Self-Assembled MXene@Fluorographene Hybrid for High Dielectric Constant and Low Loss Ferroelectric Polymer Composite Films

Modern electrical applications urgently need flexible polymer films with a high dielectric constant (εr) and low loss. Recently, the MXene-filled percolative composite has emerged as a potential material choice because of the promised high εr. Nevertheless, the typically accompanied high dielectric loss hinders its applications. Herein, a facile and effective surface modification strategy of cladding Ti3C2Tx MXene (T = F or O; FMX) with fluorographene (FG) via self-assembly is proposed. The obtained FMX@FG hybrid yields high εr (up to 108 @1 kHz) and low loss (loss tangent tan δ = 1.16 @ 1 kHz) in a ferroelectric polymer composite at a low loading level (the equivalent of 1.5 wt % FMX), which is superior to its counterparts in our work (e.g., FMX: εr = 104, tan δ = 10.71) and other studies. It is found that the FG layer outside FMX plays a critical role in both the high dielectric constant and low loss from experimental characterizations and finite element simulations. For one thing, FG with a high F/C ratio would induce a favorable structure of high β-phase crystallinity, extensive microcapacitor networks, and abundant interfacial dipoles in polymer composites that account for the high εr. For another, FG, as a highly insulating layer, can inhibit the formation of conductive networks and inter-FMX electron tunneling, which is responsible for conduction loss. The results demonstrate the potential of a self-assembled FMX@FG hybrid for high εr and low loss polymer composite films and offer a new strategy for designing advanced polymer composite dielectrics.

Polymer nanocomposite dielectrics for capacitive energy storage

Owing to their excellent discharged energy density over a broad temperature range, polymer nanocomposites offer immense potential as dielectric materials in advanced electrical and electronic systems, such as intelligent electric vehicles, smart grids and renewable energy generation. In recent years, various nanoscale approaches have been developed to induce appreciable enhancement in discharged energy density. In this Review, we discuss the state-of-the-art polymer nanocomposites with improved energy density from three key aspects: dipole activity, breakdown resistance and heat tolerance. We also describe the physical properties of polymer nanocomposite interfaces, showing how the electrical, mechanical and thermal characteristics impact energy storage performances and how they are interrelated. Further, we discuss multi-level nanotechnologies including monomer design, crosslinking, polymer blending, nanofiller incorporation and multilayer fabrication. We conclude by presenting the current challenges and future opportunities in this field.

Multilaminate Energy Storage Films from Entropy-Driven Self-Assembled Supramolecular Nanocomposites

Composite materials comprising polymers and inorganic nanoparticles (NPs) are promising for energy storage applications, though challenges in controlling NP dispersion often result in performance bottlenecks. Realizing nanocomposites with controlled NP locations and distributions within polymer microdomains is highly desirable for improving energy storage capabilities but is a persistent challenge, impeding the in-depth understanding of the structure-performance relationship. In this study, a facile entropy-driven self-assembly approach is employed to fabricate block copolymer-based supramolecular nanocomposite films with highly ordered lamellar structures, which are then used in electrostatic film capacitors. The oriented interfacial barriers and well-distributed inorganic NPs within the self-assembled multilaminate nanocomposites effectively suppress leakage current and mitigate the risk of breakdown, showing superior dielectric strength compared to their disordered counterparts. Consequently, the lamellar nanocomposite films with optimized composition exhibit high energy efficiency (>90% at 650 MV m-1), along with remarkable energy density and power density. Moreover, finite element simulations and statistical modeling have provided theoretical insights into the impact of the lamellar structure on electrical conduction, electric field distribution, and electrical tree propagation. This work marks a significant advancement in the design of organic-inorganic hybrids for energy storage, establishing a well-defined correlation between microstructure and performance.

Improved Energy Storage Performance of Composite Films Based on Linear/Ferroelectric Polarization Characteristics

The development and integration of high-performance electronic devices are critical in advancing energy storage with dielectric capacitors. Poly(vinylidene fluoride-trifluoroethylene-chlorofluoroethylene) (PVTC), as an energy storage polymer, exhibits high-intensity polarization in low electric strength fields. However, a hysteresis effect can result in significant residual polarization, leading to a severe energy loss, which impacts the resultant energy storage density and charge/discharge efficiency. In order to modify the polarization properties of the polymer, a biaxially oriented polypropylene (BOPP) film with linear characteristics has been selected as an insulating layer and combined with the PVTC ferroelectric polarization layer to construct PVTC/BOPP bilayer films. The hetero-structure and polarization characteristics of the bilayer film have been systematically studied. Adjusting the BOPP volume content to 67% resulted in a discharge energy density of 10.1 J/cm3 and an energy storage efficiency of 80.9%. The results of this study have established the mechanism for a composite structure regulation of macroscopic energy storage performance. These findings can provide a basis for the effective application of ferroelectric polymer-based composites in dielectric energy storage.

Atomic-Level Matching Metal-Ion Organic Hybrid Interface to Enhance Energy Storage of Polymer-Based Composite Dielectrics

In this work, a distinctive "metal-ion organic hybrid interface" (MOHI) between polyimide (PI) and calcium niobate (CNO) nanosheets is designed. The metal ions in the MOHI can achieve atomic-level matching not only with the inorganic CNO, but also with the PI chains, forming uniform and strong chemical bonds. These results are demonstrated by experiment and theory calculations. Significantly, the MOHI reduces the free volume and introduces deep traps across the filler-matrix interfacial area, thus suppressing the electric field distortion in PI-based composite dielectrics. Consequently, PI-based dielectric containing the MOHI exhibits excellent energy storage performance. The energy storage densities (Ue) of the composite dielectric reach 9.42 J cm-3 and 4.75 J cm-3 with energy storage efficiency (η) of 90% at 25 °C and 150 °C respectively, which are 2.6 and 11.6 times higher than those of pure PI. This study provides new ideas for polymer-based composite dielectrics in high energy storage.

Engineering the Dielectric Constants of Polymers: From Molecular to Mesoscopic Scales

Polymers are essential components of modern-day materials and are widely used in various fields. The dielectric constant, a key physical parameter, plays a fundamental role in the light-, electricity-, and magnetism-related applications of polymers, such as dielectric and electrical insulation, battery and photovoltaic fabrication, sensing and electrical contact, and signal transmission and communication. Over the past few decades, numerous efforts have been devoted to engineering the intrinsic dielectric constant of polymers, particularly by tailoring the induced and orientational polarization modes and ferroelectric domain engineering. Investigations into these methods have guided the rational design and on-demand preparation of polymers with desired dielectric constants. This review article exhaustively summarizes the dielectric constant engineering of polymers from molecular to mesoscopic scales, with emphasis on application-driven design and on-demand polymer synthesis rooted in polymer chemistry principles. Additionally, it explores the key polymer applications that can benefit from dielectric constant regulation and outlines the future prospects of this field.

Unifying and Suppressing Conduction Losses of Polymer Dielectrics for Superior High-Temperature Capacitive Energy Storage

Superior high-temperature capacitive performance of polymer dielectrics is critical for the modern film capacitor demanded in the harsh-environment electronic and electrical systems. Unfortunately, the capacitive performance degrades rapidly at elevated temperatures owing to the exponential growth of conduction loss. The conduction loss is mainly composed of electrode and bulk-limited conduction. Herein, the contribution of surface and bulk factors is unified to conduction loss, and the loss is thoroughly suppressed. The experimental results demonstrate that the polar oxygen-containing groups on the surface of polymer dielectrics can act as the charge trap sites to immobilize the injected charges from electrode, which can in turn establish a built-in field to weaken the external electric field and augment the injection barrier height. Wide bandgap aluminum oxide (Al2 O3 ) nanoparticle fillers can serve as deep traps to constrain the transport of injected or thermally activated charges in the bulk phase. From this, at 200 °C, the discharged energy density with a discharge-charge efficiency of 90% increases by 1058.06% from 0.31 J cm-3 for pristine polyetherimide to 3.59 J cm-3 for irradiated composite film. The principle of simultaneously inhibiting the electrode and bulk-limited conduction losses could be easily extended to other polymer dielectrics for high-temperature capacitive performance.

Crosslinking modification and hydrogen bonding synergy to achieve high breakdown strength and energy density of PMMA-co-GMA/PVDF dielectric composite films

Polymer-based dielectric materials have been used in film capacitors due to their rapid charge-discharge rate, lightness, and low cost. Nevertheless, the energy storage properties of these dielectric films were limited by their weak polarization ability and low discharge energy density. Herein, the solution casting method was used to prepare all-organic crosslinked composite films using linear methyl methacrylate-co-glycidyl methacrylate (MG) as the matrix and ferroelectric poly(vinylidene fluoride) (PVDF) as the organic filler. The crosslinked MG networks can enhance the breakdown strength, restrain dielectric loss, and keep high discharge efficiency. What's more, the presence of PVDF can compensate for the low electrical displacement, improve the permittivity, and overcome the brittleness of the crosslinked films. The optimal all-organic crosslinked dielectric film exhibited an ultrahigh breakdown strength of 800 MV m-1 and a high efficiency of 77.4%. The maximum energy density of the composite film reached up to 12.1 J cm-3, which was nearly 120% higher than the energy density of 5.6 J cm-3 of the pure MG film. The enhancement in energy storage properties is ascribed to the synergistic effects of chemical crosslinking and hydrogen bonding. This study offers a feasible method for all-organic polymer films to fabricate energy storage equipment.

Improving the High-Temperature Energy Storage Performance of Epoxy Films: Moderately Reducing Unsaturation for Extremely High Efficiency

The rapid development of renewable energy systems, electric vehicles, and pulsed equipment requires energy storage media to have a high energy storage density and efficiency in a wide temperature range. The state-of-the-art biaxially oriented polypropylene (BOPP) film is insufficient to meet the growing demand for energy storage devices due to its low energy storage density and working temperature, which make it a research hotspot for developing dielectric energy storage materials. In this manuscript, based on the epoxy materials that have been shown as a potential energy storage medium, we aim to reduce the influence of the benzene ring delocalization structure on the energy storage losses and enhance the efficiency by gradually replacing them with cyclohexane structures to adjust the segment unsaturation of epoxy materials. The results show that by partially reducing the unsaturation of the curing agent, the epoxy material achieves an excellent high-temperature energy storage density of 2.21 J/cm3 at 150 °C and 300 MV/m while maintaining an extremely high energy storage efficiency of 99.2%. Leakage current density and high-voltage dielectric spectroscopy tests confirm that a moderate reduction of the segment unsaturation of epoxy materials can greatly inhibit polarization loss at high temperatures, which may explain their high energy storage efficiency.

Effect of Fluorine in Redesigning Energy-Storage Properties of High-Temperature Dielectric Polymers

Exploration of novel polymer dielectrics exhibiting high electric-field stability and high energy density with high efficiency at elevated temperatures is urgently needed for ever-demanding energy-storage technologies. Conventional high-temperature polymers with conjugated backbone structures cannot fulfill this demand due to their deteriorated performance at elevated electric fields. Here, in search of new polymer structures, we have explored the effect of fluorine groups on the energy-storage properties of polyoxanorbornene imide polymers with simultaneous wide band gap and high glass transition temperature (Tg). The systematic synthesis of polymers with varying amounts of fluorine is carried out and characterized for the energy-storage properties. The incorporation of fluorine imparts flexibility to the polymer structure, and free-standing films can be obtained. An oxanorbornene copolymer with 25% fluorination exhibits a high breakdown strength of 700 MV/m and a discharged energy density of 6.3 J/cm3 with 90% efficiency. The incorporation of fluorine helps to increase the polymer band gap, as observed using UV-vis spectroscopy, but lowers the polymer Tg, as shown by differential scanning calorimetry. Both the displacement-electric field (D-E) hysteresis loop and high-field conduction measurements show increased conduction loss for polymers with higher fluorine content, despite their larger band gap. The presence of excess free volume may play a key role in increasing the conduction current and lowering the efficiency of polymers with high fluorine content. Such an improved understanding of the effect of fluorination on the polymer energy-storage properties, as revealed in this systematic molecular engineering study, broadens the basis of material-informatic proxies to enable a more targeted codesign of scalable and efficient polymer dielectrics.

Polymer Dielectrics with Outstanding Dielectric Characteristics via Passivation with Oxygen Atoms through C-F Vacancy Carbonylation

The development of advanced electrical equipment necessitates polymer dielectrics with a higher electric strength. Unfortunately, this bottleneck problem has yet to be solved because current material modification methods do not allow direct control of deep traps. Here, we propose a method for directly passivating deep traps. Measurements of nanoscale microregion charge characteristics and trap parameters reveal a significant reduction in the number of deep traps. The resulting polymer dielectric has an impressively high electrical strength, less surface charge accumulation, and a significantly increased flashover voltage and breakdown strength. In addition, the energy storage density is increased without sacrificing the charge-discharge efficiency. This reveals a new approach to increasing the energy storage density by reducing the trap energy levels at the electrode-dielectric interface. We further calculated and analyzed the microscopic physical mechanism of deep trap passivation based on density functional theory and characterized the contributions of orbital composition and orbital hybridization.

Study of the Aid Effect of CuO-TiO2-Nb2O5 on the Dielectric and Structural Properties of Alumina Ceramics

The aim of this work is to study the structural, dielectric, and mechanical properties of aluminum oxide ceramics with the triple sintering additive 4CuO-TiO₂-2Nb₂O₅. With an increase in sintering temperature from 1050 to 1500 °C, the average grain size and the microhardness value at a load of 100 N (HV0.1) increased with increasing density. It has been shown that at a sintering temperature of 1300 °C, the addition of a 4CuO-TiO₂-2Nb₂O₅ additive increases the low-frequency permittivity (2-500 Hz) in alumina ceramic by more than an order of magnitude due to the presence of a quadruple perovskite phase. At the same time, the density of such ceramics reached 89% of the theoretical density of α-Al₂O₃, and the microhardness value HV0.1 was 1344. It was observed that the introduction of 5 wt.% 4CuO-TiO₂-2Nb₂O₅ in the raw mixture remarkably increases values of shrinkage and density of sintered ceramics. Overall, the results of this work confirmed that introducing the 4CuO-TiO₂-2Nb₂O₅ sintering additive in the standard solid-phase ceramics route can significantly reduce the processing temperature of alumina ceramics, even when micron-sized powders are used as a starting material. The obtained samples demonstrated the potential of α-Al₂O₃ with the triple additive in such applications as electronics, microwave technology, and nuclear power engineering.

Depressing relaxation and conduction loss of polar polymer materials by inserting bulky charge traps for superior energy storage performance in high-pulse energy storage capacitor applications

Polymer-based dielectrics are chiefly used in high-pulse energy storage capacitors for their high breakdown strength, prominent processability, and low cost. Nevertheless, state-of-the-art commercial polymer-based dielectrics such as biaxially oriented polypropylene (BOPP), cannot satisfy the high energy density requirement in many fields because of their low permittivity. Limited success has been achieved in developing polar polymeric dielectrics with high energy density because of the quickly increased energy loss from polarization relaxation and charge conduction under a high electric field and temperature. To achieve high energy density and low loss in polar polymer dielectrics simultaneously, electron-deficient vinyl quinoline (VQQ) units are pre-copolymerized with methyl methacrylate (MMA) followed by blending with a PMMA matrix. The bulky and electron-deficient VQQs have successfully depressed the relaxation of PMMA and significantly decreased charge conduction under an elevated electric field. As a result, a rather high energy discharging efficiency (over 90%) could be finely maintained up to 800 MV m^-1, and an energy density of 16.1 J cm^-3 could be obtained, which are much better than those of reported polymer dielectrics. The strong space charge trapping effect of the low content of VQQ is well addressed by thermally stimulated depolarization currents (TSDC) and density functional theory analysis (DFT) of increasing breakdown strength, energy density and discharging efficiency. This work offers a promising strategy for achieving high energy density and low loss in polar polymer dielectrics for their commercial application in energy storage capacitors.

Two-Dimensional Metal-Organic Framework Incorporated Highly Polar PVDF for Dielectric Energy Storage and Mechanical Energy Harvesting

Here, we introduce a 2D metal-organic framework (MOF) into the poly(vinylidene fluoride) (PVDF) matrix, which has been comparatively less explored in this field. Highly 2D Ni-MOF has been synthesized in this regard via hydrothermal route and has been incorporated into PVDF matrix via solvent casting technique with ultralow filler (0.5 wt%) loading. The polar phase percentage of 0.5 wt% Ni-MOF loaded PVDF film (NPVDF) has been found to be increased to ~85% from a value of ~55% for neat PVDF. The ultralow filler loading has inhibited the easy breakdown path along with increased dielectric permittivity and hence has enhanced the energy storage performance. On the other hand, significantly enriched polarity and Young's Modulus has helped in improving its mechanical energy harvesting performance, thereby enhancing the human motion interactive sensing activities. The piezoelectric and piezo-tribo hybrid devices made up of NPVDF film have shown improved output power density of ~3.26 and 31 μW/cm² compared to those of the piezoelectric and piezo-tribo hybrid devices comprising of neat PVDF (output power density ~0.6 and 17 μW/cm², respectively). The developed composite can thus be considered an excellent candidate for multifunctional applications.

Ultrahigh energy storage performance of all-organic dielectrics at high-temperature by tuning the density and location of traps

Improving the tolerance of flexible polymers to extreme temperatures and electrical fields is critical to the development of advanced electrical and electronic systems. Suppressing carrier movement at high temperatures is one of the key methods to improve the high-temperature charging and discharging efficiency. In this work, a molecular semiconductor (ITIC) with high electron affinity energy is blended into the promising polymer polyetherimide (PEI). This molecular semiconductor will introduce traps in the dielectric that can trap carriers, thus achieving the effect of inhibiting carrier movement. Changing the concentration and position of the molecular semiconductor by electrospinning technology also means changing the density of the trap and the position of the trap layer. The effects of trap density and trap layer location on the high-temperature breakdown strength and energy storage properties of composite dielectrics are studied successively, and the structure of a composite with optimal high temperature energy storage properties is obtained. That is, the dielectric S-15-28 has an energy storage density (U) of 6.37 J cm^-3 at a temperature of 150 °C with a charge-discharge efficiency (η) of 90%; it also has a U of 4.3 J cm^-3 at a temperature of 180 °C with the η of 90%. A mechanism based on Mott and Gurney's law is proposed to explain the effect of trap parameters on leakage current. This work provides a new structural design idea to regulate the dielectric properties of all-organic dielectrics through trap distribution parameter optimization.