Engineered Switchable-Wettability Surfaces for Multi-Path Directional Transportation of Droplets and Subaqueous Bubbles

Interfacial fluid manipulation with bioinspired strategies: special wettability and asymmetric structures

The inspirations from nature always enlighten us to develop advanced science and technology. To survive in complicated and harsh environments, plants and animals have evolved remarkable capabilities to control fluid transfer via sophisticated designs such as wettability contrast, oriented micro-/nano-structures, and geometry gradients. Based on the bioinspired structures, the on-surface fluid manipulation exhibits spontaneous, continuous, smart, and integrated performances, which can promote the applications in the fields of heat transfer, microfluidics, heterogeneous catalysis, water harvesting, etc. Although fluid manipulating interfaces (FMIs) have provided plenty of ideas to optimize the current systems, a comprehensive review of history, classification, fabrication, and integration focusing on their interfacial chemistry and asymmetric structure is highly required. In this review, we systematically introduce development and highlight the state-of-the-art progress of bioinspired FMIs. Firstly, the biological prototype and development timeline are presented, and the underlying mechanism of on-surface fluid control on versatile structures is analyzed. Secondly, the definition and classification of FMIs as well as the strategy for controlling fluid/interface interaction are discussed. Thirdly, emergent applications of FMIs in practical scenarios including fog/vapor collection, fluid diodes, interfacial catalysis, etc. are presented. Furthermore, the challenges and prospects of interfacial liquid manipulation are concluded. We envision that this review should provide guidance for the incorporation of FMIs into suitable situations, which enlightens interdisciplinary research and practical applications in the fields of interface chemistry, materials design, bionic science, fluid dynamics, etc.

Electrically switched asymmetric interfaces for liquid manipulation

External field driven fluid manipulation, in particular electric field, offers the advantages of real-time control and exceptional flexibility, rendering it highly promising for applications in microfluidic devices, liquid separation and energy catalysis. However, it is still challenging for controlled liquid transport and fine control of droplet splitting. Herein, we demonstrate a strategy to achieve direction-controlled liquid transport and fine droplet splitting on an anisotropic groove-microstructured electrode surface via an electrically switched asymmetric interface. The balance of asymmetric capillary force generated by microstructures and electro-capillary force is critical in determining directional liquid transport and fine droplet splitting. Asymmetric bubbles generated by liquid electrolysis form an asymmetric liquid-gas-solid interface and result in gradient liquid wetting behavior on the two neighboring electrode surfaces. The electric field further enhances the asymmetric wetting of a liquid droplet on the electrode surface, exhibiting electric field direction-dependent motion. Moreover, the groove-microstructured electrode surface can strengthen the liquid droplet anisotropic wetting and correspondingly refine the volume range of the splitting sub-droplet. Even unidirectional/bidirectional liquid droplet transport can be controlled in collaboration with the asymmetric groove-microstructure and electric field. Thus, this work provides a new route for liquid transport and droplet splitting, showing great potential in controllable separation, microreaction and microfluidic devices.

Complementary Superwetting Structures Treated by a Femtosecond Laser for Simultaneous Spontaneous Directional Transport of Water Droplets and Underwater Bubbles

The control of fluid transport is crucial and has broad applications in the fields of intelligent systems and microfluidics. However, current studies usually focus on the spontaneous directional transport of a single type of fluid or require complex preparation processes. In this paper, the single femtosecond laser direct processing of complementary superwetting structures using polyimide/polytetrafluoroethylene is proposed, for the first time, to realize simultaneous spontaneous directional transport of water droplets and underwater bubbles without any additional energy or chemical treatment. The flexible laser fabrication enables the creation of diverse transport structures, facilitating the achievement of linear and curvilinear fluid transport on superwetting structures. In addition, relevant applications in self-transporting chemical reactions and bubble switching are presented. This technique provides a novel approach to fabricate patterned superwetting surfaces for applications in intelligent transport, microbiology, and chemistry.

Underwater Bubble Manipulation on Surfaces with Patterned Regions with Infused Lubricants

The flexible manipulation of underwater gas bubbles on solid substrates has attracted considerable research interest from scientists in the fields of water electrolysis, bubble microreactions, drug delivery, and heat transfer. Inspired by the oxygen-binding mechanisms of aquatic organisms, scientists have designed a series of interfacial materials for use in collecting gases, detecting and grading bubbles, and conducting microbubble reactions. Aerophilic surfaces are commonly used in underwater bubble manipulation platforms due to their excellent gas-trapping properties. However, during bubble transport, some of the bubbles are retained in the rough structure of the aerophilic surface and cause gas loss, which in the long run reduces the gas transport function. In addition, the aerophilic surface is prone to failure in high-humidity and high-pressure underwater environments. The lubricant-infused surface features an oil layer that remains stable on a rough substrate and is immiscible with water. Additionally, the bubbles are transported over the oil layer without causing losses other than those dissolved in water. These attributes make it more favorable than the aerophilic surface. Inspired by the unique properties of Nepenthes and cactus spines, we developed a patterned slippery surface [patterned lubricant-infused surface (PLIS)] through laser etching and ammonia etching that facilitates the coexistence of superaerophobic and aerophilic surfaces. The PLIS executes bubble capture utilizing a difference in wettability measuring 78°, transports bubbles through Laplace force and buoyancy, and regulates bubble release by restricting the contact area on the PLIS. The PLIS can be prepared rapidly and affordably in just about an hour, and its potential for large-scale production is high. Following tests for shear, acid and alkali resistance, and corrosion resistance, the PLIS exhibited impressive weathering resistance and appears to have potential for application in some extreme environments.

Bubble Unidirectional Transportation on Multipath Aerophilic Surfaces by Adjusting the Surface Microstructure

Comprehending and controlling the behavior of bubbles on solid surfaces is of significant importance in various fields including catalysis and drag reduction, both industrially and scientifically. Herein, Inspired by the superaerophilic properties of the lotus leaf surface, a series of asymmetrically patterned aerophilic surfaces were prepared by utilizing a facile mask-spraying method for directional transport of underwater bubbles. The ability of bubbles to undergo self-driven transportation in an asymmetric pattern is attributed to the natural tendency of bubbles to move toward regions with lower surface energy. In this work, the microstructure of the aerophilic surface is demonstrated as a critical element that influences the self-driven transport of bubbles toward regions of lower surface energy. The microstructure characteristic affects the energy barrier of forming a continuous gas film on the final regions. We classify three distinct bubble behaviors on the aerophilic surface, which align with three different underwater gas film evolution states: Model I, Model II, and Model III. Furthermore, utilizing the energy difference between the energy barrier that forms a continuous gas film and the gas-gas merging, gas-liquid microreaction in a specific destination on the multiple paths can be easily realized by preinjecting a bubble in the final region. This work provides a new view of the microevolutionary process for the diffusion, transport, and merging behavior of bubbles upon contact with an aerophilic pattern surface.

A UV-Resistant Heterogeneous Wettability-Patterned Surface

Preparing UV-resistant heterogeneous wettability patterns is critical for the practical application of surfaces with heterogeneous wettability. However, combining UV-resistant superhydrophobic and superhydrophilic materials on heterogeneous surfaces is challenging. Inspired by the structure of cell membranes, a UV-resistant heterogeneous wettability-patterned surface (UPS) is designed via laser ablation of the coating of multilayer structures. UV-resistant superhydrophobic silica patterns can be created in situ on surfaces covered with superhydrophilic TiO2 nanoparticles. The UV resistance time of the UPS with a TiO2 -based surface is more than two orders of magnitude higher than that obtained with other surface molecular modification methods that require a mask. The cell-membrane-like structure of the UPS regulates the migration of internal siloxane chain segments in the hydrophilic and hydrophobic regions of the surface. The UPS enables efficient patterning of functional materials under UV irradiation, controlling the wetting behavior of liquids in open-air systems. Furthermore, its heterogeneous wettability remains stable even after 50 h of intense UV irradiation (365 nm, 500 mW cm-2 ). These UV-resistant heterogeneous wettability patterned surfaces will likely be applied in microfluidics, cell culture, energy conversion, and water collection in the future.

Design of a self-cleanable multilevel anticounterfeiting interface through covalent chemical modulation

Counterfeit products have posed a significant threat to consumers safety and the global economy. To address this issue, extensive studies have been exploring the use of coatings with unclonable, microscale features for authentication purposes. However, the ease of readout, and the stability of these features against water, deposited dust, and wear, which are required for practical use, remain challenging. Here we report a novel class of chemically functionalizable coatings with a combination of a physically unclonable porous topography and distinct physiochemical properties (e.g., fluorescence, water wettability, and water adhesion) obtained through orthogonal chemical modifications (i.e., 1,4-conjugate addition reaction and Schiff-base reaction at ambient conditions). Unprecedentedly, a self-cleanable and physically unclonable coating is introduced to develop a multilevel anticounterfeiting interface. We demonstrate that the authentication of the fluorescent porous topography can be verified using deep learning. More importantly, the spatially selective chemical modifications can be read with the naked eye via underwater exposure and UV light illumination. Overall, the results reported in this work provide a facile basis for designing functional surfaces capable of independent and multilevel decryption of authenticity.