La0.6Sr0.4Co0.8Ga0.2O3-δ(LSCG) hollow fiber membrane reactor: Partial oxidation of methane at medium temperature

Ion-Conducting Ceramic Membrane Reactors for the Conversion of Chemicals

Ion-conducting ceramic membranes, such as mixed oxygen ionic and electronic conducting (MIEC) membranes and mixed proton-electron conducting (MPEC) membranes, have the potential for absolute selectivity for specific gases at high temperatures. By utilizing these membranes in membrane reactors, it is possible to combine reaction and separation processes into one unit, leading to a reduction in by-product formation and enabling the use of thermal effects to achieve efficient and sustainable chemical production. As a result, membrane reactors show great promise in the production of various chemicals and fuels. This paper provides an overview of recent developments in dense ceramic catalytic membrane reactors and their potential for chemical production. This review covers different types of membrane reactors and their principles, advantages, disadvantages, and key issues. The paper also discusses the configuration and design of catalytic membrane reactors. Finally, the paper offers insights into the challenges of scaling up membrane reactors from experimental stages to practical applications.

A mini-review on recent developments in SAPO-34 zeolite membranes and membrane reactors

Schematic diagram of a SAPO-34 membrane for various gas separation.

Catalytic mixed conducting ceramic membrane reactors for methane conversion

Schematic of catalytic mixed conducting ceramic membrane reactors for various reactions: (a) O₂ permeable ceramic membrane reactor; (b) H₂ permeable ceramic membrane reactor; (c) CO₂ permeable ceramic membrane reactor.

Highly Efficient NO Decomposition via Dual-Functional Catalytic Perovskite Hollow Fiber Membrane Reactor Coupled with Partial Oxidation of Methane at Medium-Low Temperature

A novel dual-functional catalytic perovskite hollow fiber membrane reactor was fabricated by integrating BaBi_0.05Co_0.8Nb_0.15O_3-δ (BBCN) perovskite hollow fiber membrane with Ni-phyllosilicate hollow sphere catalysts for simultaneous NO decomposition and partial oxidation of methane (POM) reaction. With this novel catalytic membrane reactor, NO could be completely converted to N₂ at a medium-low temperature (675 °C) owing to instantaneous oxygen removal from the NO decomposition reaction system. Coupled POM reaction on the other side of BBCN hollow fiber membrane not only increased the driving force for oxygen permeation but also produced valuable products (syngas). This novel membrane reactor showed high NO removal capacity at comparatively low temperatures (675-700 °C), which is 100-200 °C lower than those of other membrane reactors reported in literature. In addition, even with the presence of a 2-5% oxygen concentration in NO stream, NO could still be completely decomposed to N₂ via this catalytic BBCN membrane reactor. Evidently, the application of this novel catalytic membrane reactor could overcome the inhibition of oxygen present atmosphere for NO decomposition and achieve a remarkably high efficiency for NO removal.

Mixed Ionic-Electronic Conducting Membranes (MIEC) for Their Application in Membrane Reactors: A Review

Mixed ionic-electronic conducting membranes have seen significant progress over the last 25 years as efficient ways to obtain oxygen separation from air and for their integration in chemical production systems where pure oxygen in small amounts is needed. Perovskite materials are the most employed materials for membrane preparation. However, they have poor phase stability and are prone to poisoning when subjected to CO2 and SO2, which limits their industrial application. To solve this, the so-called dual-phase membranes are attracting greater attention. In this review, recent advances on self-supported and supported oxygen membranes and factors that affect the oxygen permeation and membrane stability are presented. Possible ways for further improvements that can be pursued to increase the oxygen permeation rate are also indicated. Lastly, an overview of the most relevant examples of membrane reactors in which oxygen membranes have been integrated are provided.

Oxidative CO2 reforming of methane in La0.6Sr0.4Co0.8Ga0.2O3-δ (LSCG) hollow fiber membrane reactor

CO2 utilization in catalytic membrane reactors for syngas production is an environmentally benign solution to counter the escalating global CO2 concerns. In this study, integration of a La0.6Sr0.4Co0.8Ga0.2O3-δ (LSCG) hollow fiber membrane reactor with Ni/LaAlO3-Al2O3 catalyst for the oxidative CO2 reforming of methane (OCRM) reaction was successfully tested for 160 h of reaction. High CH4 and CO2 conversions of ca. 94% and 73% were obtained with O2 flux ca. 1 mL·min(-1)·cm(-2) at 725 °C for the 160-h stability test. Surface temperature programmed desorption studies of the membrane were conducted with H2, CO, and CO2 as probe gases to facilitate understanding on the effect of H2 and CO product gases as well as CO2 reactant gases on the membrane surface. Scanning electron microscopy-energy dispersive X-ray (SEM-EDX), X-ray photoelectron spectroscopy (XPS), and Fourier transform infrared (FTIR) analysis of the postreacted membrane after 160-h stability tests suggests Sr-enriched phases with the presence of adsorbed carbonate and hydrogenated carbon. This shows the subsequent reactant spillover on the membrane surface from the catalyst bed took place due to the reaction occurring on the catalyst. However, XRD analysis of the bulk structure does not show any phase impurities, thus confirming the structural integrity of the LSCG hollow fiber membrane.