Stability of Fe-N-C Catalysts in Acidic Medium Studied by Operando Spectroscopy

Boosting electrocatalytic performance via electronic structure regulation for acidic oxygen evolution

High-purity hydrogen produced by water electrolysis has become a sustainable energy carrier. Due to the corrosive environments and strong oxidizing working conditions, the main challenge faced by acidic water oxidation is the decrease in the activity and stability of anodic electrocatalysts. To address this issue, efficient strategies have been developed to design electrocatalysts toward acidic OER with excellent intrinsic performance. Electronic structure modification achieved through defect engineering, doping, alloying, atomic arrangement, surface reconstruction, and constructing metal-support interactions provides an effective means to boost OER. Based on introducing OER mechanism commonly present in acidic environments, this review comprehensively summarizes the effective strategies for regulating the electronic structure to boost the activity and stability of catalytic materials. Finally, several promising research directions are discussed to inspire the design and synthesis of high-performance acidic OER electrocatalysts.

Hydrogenated Boride-Assisted Gram-Scale Production of Platinum-Palladium Alloy Nanoparticles on Carbon Black for PEMFC Cathodes: A Study from a Practical Standpoint

Platinum-palladium (PtPd) alloy catalysts with high durability are viable substituents to commercial Pt/C for proton exchange membrane fuel cells (PEMFCs). Herein, a facile approach for gram-scale preparation of Pt_xPd_100-x alloy nanoparticles on carbon black is developed. The optimized Pt₅₄Pd₄₆/B-C catalyst shows a mass activity (MA) of 0.549 A mg_Pt^-1 and a specific activity (SA) of 0.463 mA cm^-2 at the rotating disk electrode (RDE) level, which are 3.4 and 1.9 times those of commercial Pt/C, respectively. In H₂/O₂ and H₂/air PEMFCs, the membrane electrode assembly (MEA) with Pt₅₄Pd₄₆/B-C achieves peak power densities of 2.33 and 1.04 W cm^-2, respectively, and shows negligible performance degradation after 100 h of running in H₂/O₂ conditions. Moreover, the MA of MEA with Pt₅₄Pd₄₆/B-C in H₂/O₂ PEMFC reaches 0.978 A mg_Pt+Pd^-1 beyond the 2020 target of the Department of Energy (DOE) of 0.44 A mg_Pt^-1. After 30k cyclic voltammetry cycles in PEMFC, the MA loss and cell voltage loss of MEA with Pt₅₄Pd₄₆/B-C are well within the DOE 2020 target. Density functional theory calculations reveal that the PtPd(111) surface can weaken the adsorption of *OOH and *OH compared to the Pt(111) surface, indicating that Pt₅₄Pd₄₆/B-C is more energetically favorable for the oxygen reduction reaction (ORR) than commercial Pt/C. This study offers a new approach for batch preparation of PtPd alloy-based catalysts for PEMFCs.

In Situ/Operando Insights into the Stability and Degradation Mechanisms of Heterogeneous Electrocatalysts

The further commercialization of renewable energy conversion and storage technologies requires heterogeneous electrocatalysts that meet the exacting durability target. Studies of the stability and degradation mechanisms of electrocatalysts are expected to provide important breakthroughs in stability issues. Accessible in situ/operando techniques performed under realistic reaction conditions are therefore urgently needed to reveal the nature of active center structures and establish links between the structural motifs in a catalyst and its stability properties. This review highlights recent research advances regarding in situ/operando techniques and improves the understanding of the stabilities of advanced heterogeneous electrocatalysts used in a diverse range of electrochemical reactions; it also proposes some degradation mechanisms. The review concludes by offering suggestions for future research.

A Rhenium Single-Atom Catalyst for the Electrocatalytic Oxygen Reduction Reaction

Single atom catalysts (SACs) have received a great deal of attention due to their extremely high active site utilization and superior activities. The exploration of metal SACs has been carried out by screening the elemental periodic table from first-row to second-row, and even third-row transition metals. However, Re SACs have not been reported, even if Re metal sites also play essential roles in catalyzing many important reactions. The construction of Re SACs may maximize Re catalytic sites and provide new Re active sites for higher activity. Herein, we used 1,10-phenanthroline to complex Re cations on carbon black, followed by heat treatment to obtain Re SAC. The Re SAC exhibited an oxygen reduction reaction (ORR) half-wave potential of 0.72 V versus reversible hydrogen electrode (RHE) in 0.1 M KOH, superior to Re nanoparticles catalyst (0.67 V vs. RHE). Re SAC exhibited better stability at 0.5 V vs. RHE than Pt/C, showing potential as a new electrocatalyst for ORR.

Metal-Nitrogen-Carbon Cluster-Decorated Titanium Carbide is a Durable and Inexpensive Oxygen Reduction Reaction Electrocatalyst

Clusters of nitrogen- and carbon-coordinated transition metals dispersed in a carbon matrix (e. g., Fe-N-C) have emerged as an inexpensive class of electrocatalysts for the oxygen reduction reaction (ORR). Here, it was shown that optimizing the interaction between the nitrogen-coordinated transition metal clusters embedded in a more stable and corrosion-resistant carbide matrix yielded an ORR electrocatalyst with enhanced activity and stability compared to Fe-N-C catalysts. Utilizing first-principles calculations, an electrostatics-based descriptor of catalytic activity was identified, and nitrogen-coordinated iron (FeN₄ ) clusters embedded in a TiC matrix were predicted to be an efficient platinum-group metal (PGM)-free ORR electrocatalyst. Guided by theory, selected catalyst formulations were synthesized, and it was demonstrated that the experimentally observed trends in activity fell exactly in line with the descriptor-derived theoretical predictions. The Fe-N-TiC catalyst exhibited enhanced activity (20 %) and durability (3.5-fold improvement) compared to a traditional Fe-N-C catalyst. It was posited that the electrostatics-based descriptor provides a powerful platform for the design of active and stable PGM-free electrocatalysts and heterogenous single-atom catalysts for other electrochemical reactions.

The Significance of Properly Reporting Turnover Frequency in Electrocatalysis Research

For decades, turnover frequency (TOF) has served as an accurate descriptor of the intrinsic activity of a catalyst, including those in electrocatalytic reactions involving both fuel generation and fuel consumption. Unfortunately, in most of the recent reports in this area, TOF is often not properly reported or not reported at all, in contrast to the overpotentials at a benchmarking current density. The current density is significant in determining the apparent activity, but it is affected by catalyst-centric parasitic reactions, electrolyte-centric competing reactions, and capacitance. Luckily, a properly calculated TOF can precisely give the intrinsic activity free from these phenomena in electrocatalysis. In this Viewpoint we ask: 1) What makes the commonly used activity markers unsuitable for intrinsic activity determination? 2) How can TOF reflect the intrinsic activity? 3) Why is TOF still underused in electrocatalysis? 4) What methods are used in TOF determination? and 5) What is essential in the more accurate calculation of TOF? Finally, the significance of normalizing TOF by Faradaic efficiency (FE) is stressed and we give our views on the development of universal analytical tools to determine the exact number of active sites and real surface area for all kinds of materials.

Constructing Co-N-C Catalyst via a Double Crosslinking Hydrogel Strategy for Enhanced Oxygen Reduction Catalysis in Fuel Cells

Exploiting platinum-group-metal (PGM)-free electrocatalysts with remarkable activity and stability toward oxygen reduction reaction (ORR) is of significant importance to the large-scale commercialization of proton exchange membrane fuel cells (PEMFCs). Here, a high-performance and anti-Fenton reaction cobalt-nitrogen-carbon (Co-N-C) catalyst is reported via employing double crosslinking (DC) hydrogel strategy, which consists of the chemical crosslinking between acrylic acid (AA) and acrylamide (AM) copolymerization and metal coordinated crosslinking between Co²⁺ and P(AA-AM) copolymer. The resultant DC hydrogel can benefit the Co²⁺ dispersion via chelated Co-N/O bonds and relieve metal agglomeration during the subsequent pyrolysis, resulting in the atomically dispersed Co-Nx/C active sites. By optimizing the ratio of AA/AM, the optimal P(AA-AM)(5-1)-Co-N catalyst exhibits a high content of nitrogen doping (12.36 at%) and specific surface area (1397 m² g^-1 ), significantly larger than that of the PAA-Co-N catalyst (10.59 at%/746 m² g^-1 ) derived from single crosslinking (SC) hydrogel. The electrochemical measurements reveal that P(AA-AM)(5-1)-Co-N possesses enhanced ORR activity (half-wave potential (E_1/2 ) ≈0.820 V versus the reversible hydrogen electrode (RHE)) and stability (≈4 mV shift in E_1/2 after 5000 potential cycles in 0.5 m H₂ SO₄ at 60 ºC) relative to PAA-Co-N, which is higher than most Co-N-C catalysts reported so far.

57Fe-Enrichment effect on the composition and performance of Fe-based O2-reduction electrocatalysts

In this work, we study how the performance and composition of platinum-group metal free catalysts of the Fe–N–C type are affected upon employing ⁵⁷Fe-enriched precursors in their synthesis.

Nonpyrolyzed Fe-N Coordination-Based Iron Triazolate Framework: An Efficient and Stable Electrocatalyst for Oxygen Reduction Reaction

Pyrolyzed base-metal-based metal-organic frameworks (MOFs) with FeN_x coordination are emerging as nonprecious metal catalysts for electrochemical oxygen reduction reaction (ORR). However, surprisingly, nonpyrolyzed MOFs involving Fe-N coordination have not been explored for the ORR. This study concerns the catalytic performance of a semiconducting nonpyrolyzed iron triazolate framework (FeTa₂ ) for ORR in alkaline electrolyte. The FeTa₂ catalyst is studied as composites with different amounts of conductive Ketjenblack carbon (KB). The performance of these FeTa₂ -x KB (x denotes the KB/FeTa₂ weight ratio) composites by onset and half-wave potentials of ORR appears to be superior to most previously documented nonpyrolyzed MOFs. Characterization by elemental analysis, FTIR spectroscopy, XPS, and cyclic voltammetry suggest that N-Fe^III -OH^- sites at the surface of FeTa₂ function as the catalytic active sites. This FeTa₂ also shows very stable activity during ORR, as supported by accelerated durability test of the FeTa₂ -x KB sample (20 000 cycles, ca. 90 h). The framework structure of FeTa₂ remains intact during the durability test, which would help to explain its excellent catalytic durability. This would be the first study demonstrating efficient and stable ORR catalysis by a nonpyrolyzed Fe-N coordination-based MOF material.

Unraveling the Nature of Sites Active toward Hydrogen Peroxide Reduction in Fe-N-C Catalysts

Fe-N-C catalysts with high O2 reduction performance are crucial for displacing Pt in low-temperature fuel cells. However, insufficient understanding of which reaction steps are catalyzed by what sites limits their progress. The nature of sites were investigated that are active toward H2 O2 reduction, a key intermediate during indirect O2 reduction and a source of deactivation in fuel cells. Catalysts comprising different relative contents of FeNx Cy moieties and Fe particles encapsulated in N-doped carbon layers (0-100 %) show that both types of sites are active, although moderately, toward H2 O2 reduction. In contrast, N-doped carbons free of Fe and Fe particles exposed to the electrolyte are inactive. When catalyzing the ORR, FeNx Cy moieties are more selective than Fe particles encapsulated in N-doped carbon. These novel insights offer rational approaches for more selective and therefore more durable Fe-N-C catalysts.