Single‐Atom Cr−N 4 Sites Designed for Durable Oxygen Reduction Catalysis in Acid Media

Deactivation Mechanism and Mitigation Strategies of Single-Atom Site Electrocatalysts

Single-atom site electrocatalysts (SACs), with maximum atom efficiency, fine-tuned coordination structure, and exceptional reactivity toward catalysis, energy, and environmental purification, have become the emerging frontier in recent decade. Along with significant breakthroughs in activity and selectivity, the limited stability and durability of SACs are often underemphasized, posing a grand challenge in meeting the practical requirements. One pivotal obstacle to the construction of highly stable SACs is the heavy reliance on empirical rather than rational design methods. A comprehensive review is urgently needed to offer a concise overview of the recent progress in SACs stability/durability, encompassing both deactivation mechanism and mitigation strategies. Herein, this review first critically summarizes the SACs degradation mechanism and induction factors at the atomic-, meso- and nanoscale, mainly based on but not limited to oxygen reduction reaction. Subsequently, potential stability/durability improvement strategies by tuning catalyst composition, structure, morphology and surface are delineated, including construction of robust substrate and metal-support interaction, optimization of active site stability, fabrication of porosity and surface modification. Finally, the challenges and prospects for robust SACs are discussed. This review facilitates the fundamental understanding of catalyst degradation mechanism and provides efficient design principles aimed at overcoming deactivation difficulties for SACs and beyond.

Advances in the synthesis of Fe-based bimetallic electrocatalysts for CO2 reduction

Achieving carbon neutrality and slowing down global warming requires research into  the electrochemical CO2 reduction reaction (CO2RR), which produces useful compounds. Utilizing renewable energy to meet carbon-neutral energy goals produces single-carbon (C1) and multi-carbon (C2+) goods. Efficient and selective electrocatalysts are essential to advancing this revolutionary technology; bimetallic Fe-based catalysts work better than their monometallic counterparts because multiple metals work synergistically to reduce CO2 levels. A thorough summary of recent developments in the synthesis of Fe-X bimetallic catalysts will be provided in this review, with an emphasis on key performance indicators like stability, faradaic efficiency, potential, current density, and primary product production. In addition, this analysis will look at representative instances of Fe bimetallic catalysts that are well-known for their selectivity in generating particular alcohols and hydrocarbons, clarifying the mechanics behind CO2 reduction, pointing out existing difficulties, and examining the potential of electrosynthesis processes in the future.

Molten Salt-Assisted Synthesis of Porous Precious Metal-Based Single-Atom Catalysts for Oxygen Reduction Reaction

Precious metal-based single-atom catalysts (PM-SACs) hosted in N-doped carbon supports have shown new opportunities to revolutionize cathodic oxygen reduction reaction (ORR). However, stabilizing the high density of PM-Nx sites remains a challenge, primarily due to the inherently high free energy of isolated metal atoms, predisposing them to facile atomic agglomeration. Herein, a molten salt-assisted synthesis strategy is proposed to prepare porous PM1/N-CPores (PM = Ru, Pt, and Pd) electrocatalysts with densely accessible PM-Nx sites. A hierarchically porous N-doped carbon substrate (N-CPores), synthesized via the NaCl-assisted pyrolysis of zeolitic imidazolate framework-8, effectively improves the utilization of PM-Nx sites by increased reactants accessible surface area and reduced mass transfer resistance. In accordance with theoretical calculations, the as-prepared Ru1/N-CPores, featuring superior intrinsic active Ru-N4 sites, exhibit outstanding ORR turnover frequency of 6.19 e- site-1 s-1, and outperforms the commercial Pt/C with a 5.3-fold of mass activity (5.83 ± 0.61 A mg-1) at 0.8 V versus reversible hydrogen electrode. The commendable activity and stability of Ru1/N-CPores in a real fuel cell device further affirm its practical applicability.

A General Metal Ion Recognition Strategy to Mediate Dual-Atomic-Site Catalysts

Heterogeneous dual-atomic-site catalysts (DACs) hold great potential for diverse applications. However, to date, the synthesis of DACs primarily relies on different atoms freely colliding on the support during synthesis, principally leading to low yields. Herein, we report a general metal ion recognition (MIR) strategy for constructing a series of DACs, including but not limited to Fe1Sn1, Fe1Co1, Fe1Ni1, Fe1Cu1, Fe1Mn1, Co1Ni1, Co1Cu1, Co2, and Cu2. This strategy is achieved by coupling target inorganometallic cations and anions as ion pairs, which are sequentially adsorbed onto a nitrogen-doped carbon substrate as the precursor. Taking the oxygen reduction reaction as an example, we demonstrated that the Fe1Sn1-DAC synthesized through this strategy delivers a record peak power density of 1.218 W cm-2 under 2.0 bar H2-O2 conditions and enhanced stability compared to the single-atom-site FeN4. Further study revealed that the superior performance arises from the synergistic effect of Fe1Sn1 dual vicinal sites, which effectively optimizes the adsorption of *OH and alleviates the troublesome Fenton-like reaction.

Elucidating the impact of oxygen functional groups on the catalytic activity of M-N4-C catalysts for the oxygen reduction reaction: a density functional theory and machine learning approach

Efforts to enhance the efficiency of electrocatalysts for the oxygen reduction reaction (ORR) in energy conversion and storage devices present formidable challenges. In this endeavor, M-N4-C single-atom catalysts (MN4) have emerged as promising candidates due to their precise atomic structure and adaptable electronic properties. However, MN4 catalysts inherently introduce oxygen functional groups (OGs), intricately influencing the catalytic process and complicating the identification of active sites. This study employs advanced density functional theory (DFT) calculations to investigate the profound influence of OGs on ORR catalysis within MN4 catalysts (referred to as OGs@MN4, where M represents Fe or Co). We established the following activity order for the 2eORR: for OGs@CoN4: OH@CoN4 > CoN4 > CHO@CoN4 > C-O-C@CoN4 > COC@CoN4 > COOH@CoN4 > CO@CoN4; for OGs@FeN4: COC@FeN4 > CO@FeN4 > OH@FeN4 > FeN4 > COOH@FeN4 > CHO@FeN4 > C-O-C@FeN4. Multiple oxygen combinations were constructed and found to be the true origin of MN4 activity (for instance, the overpotential of 2OH@CoN4 as low as 0.07 V). Furthermore, we explored the performance of the OGs@MN4 system through charge and d-band center analysis, revealing the limitations of previous electron-withdrawing/donating strategies. Machine learning analysis, including GBR, GPR, and LINER models, effectively guides the prediction of catalyst performance (with an R2 value of 0.93 for predicting ΔG*OOH_vac in the GBR model). The Eg descriptor was identified as the primary factor characterizing ΔG*OOH_vac (accounting for 62.8%; OGs@CoN4: R2 = 0.9077, OGs@FeN4: R2 = 0.7781). This study unveils the significant impact of OGs on MN4 catalysts and pioneers design and synthesis criteria rooted in Eg. These innovative findings provide valuable insights into understanding the origins of catalytic activity and guiding the design of carbon-based single-atom catalysts, appealing to a broad audience interested in energy conversion technologies and materials science.

Contemporary advances in photocatalytic CO2 reduction using single-atom catalysts supported on carbon-based materials

The persistent issue of CO2 emissions and their subsequent impact on the Earth's atmosphere can be effectively addressed through the utilization of efficient photocatalysts. Employing a sustainable carbon cycle via photocatalysis presents a promising technology for simultaneously managing the greenhouse effect and the energy dilemma. However, the efficiency of energy conversion encounters limitations due to inadequate carrier utilization and a deficiency of reactive sites. Single-atom catalysts (SACs) have demonstrated exceptional performance in efficiently addressing the aforementioned challenges. This review article commences with an overview of SAC types, structures, fundamentals, synthesis strategies, and characterizations, providing a logical foundation for the design and properties of SACs based on the correlation between their structure and efficiency. Additionally, we delve into the general mechanism and the role of SACs in photocatalytic CO2 reduction. Furthermore, we furnish a comprehensive survey of the latest advancements in SACs concerning their capacity to enhance efficiency, long-term stability, and selectivity in CO2 reduction. Carbon-structured support materials such as covalent organic frameworks (COFs), graphitic carbon nitride (g-C3N4), metal-organic frameworks (MOFs), covalent triazine frameworks (CTFs), and graphene-based photocatalysts have garnered significant attention due to their substantial surface area, superior conductivity, and chemical stability. These carbon-based materials are frequently chosen as support matrices for anchoring single metal atoms, thereby enhancing catalytic activity and selectivity. The motivation behind this review article lies in evaluating recent developments in photocatalytic CO2 reduction employing SACs supported on carbon substrates. In conclusion, we highlight critical issues associated with SACs, potential prospects in photocatalytic CO2 reduction, and existing challenges. This review article is dedicated to providing a comprehensive and organized compilation of recent research findings on carbon support materials for SACs in photocatalytic CO2 reduction, with a specific focus on materials that are environmentally friendly, readily accessible, cost-effective, and exceptionally efficient. This work offers a critical assessment and serves as a systematic reference for the development of SACs supported on MOFs, COFs, g-C3N4, graphene, and CTFs support materials to enhance photocatalytic CO2 conversion.

Rational Design of Atomically Dispersed Metal Site Electrocatalysts for Oxygen Reduction Reaction

Future renewable energy supply and a cleaner Earth greatly depend on various crucial catalytic reactions for the society. Atomically dispersed metal site electrocatalysts (ADMSEs) have attracted tremendous research interest and are considered as the next-generation promising oxygen reduction reaction (ORR) electrocatalysts due to the maximum atom utilization efficiency, tailorable catalytic sites, and tunable electronic structures. Despite great efforts have been devoted to the development of ADMSEs, the systematic summary for design principles of high-efficiency ADMSEs is not sufficiently highlighted for ORR. In this review, the authors first summarize the fundamental ORR mechanisms for ADMSEs, and further discuss the intrinsic catalytic mechanism from the perspective of theoretical calculation. Then, the advanced characterization techniques to identify the active sites and effective synthesis methods to prepare catalysts for ADMSEs are also showcased. Subsequently, a special emphasis is placed on effective strategies for the rational design of the advanced ADMSEs. Finally, the present challenges to be addressed in practical application and future research directions are also proposed to overcome the relevant obstacles for developing high-efficiency ORR electrocatalysts. This review aims to provide a deeper understanding for catalytic mechanisms and valuable design principles to obtain the advanced ADMSEs for sustainable energy conversion and storage techniques.

Iron Single Atoms Anchored on Carbon Matrix/g-C3N4 Hybrid Supports by Single-Atom Migration-Trapping Based on MOF Pyrolysis

Numerous efforts have been devoted to realizing the high loading and full utilization of single-atom catalysts (SACs). As one of the representative methods, atom migration-trapping (AMT) is a top-down strategy that converts a certain volume of metal nanoparticles (NPs) or metal-based precursors into mobile metal species at high temperature, which can then be trapped by suitable supports. In this study, high-loading iron single atoms anchored onto carbon matrix/g-C₃N₄ hybrid supports were obtained through a single-atom migration-trapping method based on metal–organic framework (MOF) pyrolysis. It is confirmed, by high-angle annular dark field scanning transmission electron microscopy (HAADF-STEM), X-ray absorption near-edge structure (XANES) and extended X-ray absorption fine structure (EXAFS), that the Fe(acac)₃ precursor is reduced to Fe single atoms (SAs), which are not only anchored onto the original N-doped carbon (NC), but also onto g-C₃N₄, with an Fe-N coordination bond. Further electrochemical results reveal that Fe-C₃N₄-0.075 possesses a better half-wave potential of 0.846 V and onset potential of 0.96 V compared to Fe-N-C, the product obtained after pyrolysis of Fe(acac)₃@ZIF-8. As opposed to SAs prepared by the pyrolysis process only, SAs prepared by AMT are commonly anchored onto the surface of the supports, which is a simple and effective way to make full use of the source metal and prepare SACs with higher exposing active sites.

Heterogeneous Fenton Degradation of Organic Pollutants in Water Enhanced by Combining Iron-type Layered Double Hydroxide and Sulfate

Water pollution derived from organic pollutants is one of the global environmental problems. The Fenton reaction using Fe²⁺ as a homogeneous catalyst has been known as one of clean methods for oxidative degradation of organic pollutants. Here, a layered double hydroxide (Fe²⁺ Al³⁺ -LDH) containing Fe²⁺ and Al³⁺ in the structure was used to develop a "heterogeneous" Fenton catalyst capable of mineralizing organic pollutants. We found that sulfate ion (SO₄ ^2- ) immobilized on the Fe²⁺ Al³⁺ -LDH significantly facilitated oxidative degradation (mineralization) of phenol as a model compound of water pollutants to carbon dioxide (CO₂ ) in a heterogeneous Fenton process. The phenol conversion and mineralization efficiency to CO₂ reached >99% and ca. 50%, respectively, even with a reaction time of only 60 min.

Axial Ligand Coordination Tuning of the Electrocatalytic Activity of Iron Porphyrin Electrografted onto Carbon Nanotubes for the Oxygen Reduction Reaction

The oxygen reduction reaction (ORR) is essential in many life processes and energy conversion systems. It is desirable to design transition metal molecular catalysts inspired by enzymatic oxygen activation/reduction processes as an alternative to noble-metal-Pt-based ORR electrocatalysts, especially in view point of fuel cell commercialization. We have fabricated bio-inspired molecular catalysts electrografted onto multiwalled carbon nanotubes (MWCNTs) in which 5,10,15,20-tetra(pentafluorophenyl) iron porphyrin (iron porphyrin FeF₂₀ TPP) is coordinated with covalently electrografted axial ligands varying from thiophene to imidazole on the MWCNTs' surface. The catalysts' electrocatalytic activity varied with the axial coordination environment (i. e., S-thiophene, N-imidazole, and O-carboxylate); the imidazole-coordinated catalyst MWCNTs-Im-FeF₂₀ TPP exhibited the highest ORR activity among the prepared catalysts. When MWCNT-Im-FeF₂₀ TPP was loaded onto the cathode of a zinc-air battery, an open-cell voltage (OCV) of 1.35 V and a maximum power density (P_max ) of 110 mW cm^-2 were achieved; this was higher than those of MWCNTs-Thi-FeF₂₀ TPP (OCV=1.30 V, P_max =100 mW cm^-2 ) and MWCNTs-Ox-FeF₂₀ TPP (OCV=1.28 V, P_max =86 mW cm^-2 ) and comparable with a commercial Pt/C catalyst (OCV=1.45 V, P_max =120 mW cm^-2 ) under similar experimental conditions. This study provides a time-saving method to prepare covalently immobilized molecular electrocatalysts on carbon-based materials with structure-performance correlation that is also applicable to the design of other electrografted catalysts for energy conversion.