Activity of a β-nucleating agent for isotactic polypropylene and its influence on polymorphic transitions

Unraveling the Complex Polymorphic Crystallization Behavior of the Alternating Copolymer DMDS-alt-DVE

A complex crystallization behavior was observed for the alternating copolymer DMDS-alt-DVE synthesized via thiol-ene step-growth polymerization. Understanding the underlying complex crystallization processes of such innovative polythioethers is critical for their application, for example, in polymer coating technologies. These alternating copolymers have polymorphic traits, resulting in different phases that may display distinct crystalline structures. The copolymer DMDS-alt-DVE was studied in an earlier work, where only two crystalline phases were reported: a low melting, L - T_m, and high melting, H - T_m phase. Remarkably, the H - T_m form was only achieved by the previous formation and melting of the L - T_m form. We applied calorimetric techniques encompassing seven orders of magnitude in scanning rates to further explore this complex polymorphic behavior. Most importantly, by rapidly quenching the sample to temperatures well below room temperature, we detected an additional polymorphic form (characterized by a very low melting phase, denoted VL - T_m). Moreover, through tailored thermal protocols, we successfully produced samples containing only one, two, or all three polymorphs, providing insights into their interrelationships. Understanding polymorphism, crystallization, and the resulting morphological differences can have significant implications and potential impact on mechanical resistance and barrier properties.

On the Application of Vickers Micro Hardness Testing to Isotactic Polypropylene

Hardness is a useful measure of a material’s resistance to permanent indentation; but for viscoelastic polymers, hardness data are highly dependent on the test type and the parameter set chosen. Vickers microhardness testing is used to leave small indents (<150 µm) and is shown to be applicable to polymers. A detailed investigation of the required steps for microhardness testing in isotactic polypropylene (iPP) is provided. Samples should be mounted in epoxy resin in order to maintain curing temperatures at room temperature. Mounted samples can be ground and polished in a semi-automatic polisher using graduated SiC paper (wet grinding) but progressing onto alumina suspension for polishing. Final polishing should be performed with 0.05-µm alumina suspension. The hardness measured was shown to be dependent on load and dwell time with a much greater dependency on dwell time. Strain recovery was shown to be completed after a time period equal to the dwell time. This study shows that indents can be measured thereafter, and it is recommended that they be measured within a 24 h period after the indent was created. After data fitting, the equation for hardness was shown to follow a power law with load and dwell time as the main variables. Fitting parameters were compared to those found in the literature, and it was found that parameters were significantly different to those reported elsewhere. Therefore, this study highlights the importance of calibrating on a case-by-case basis. Finally, to show the usefulness of the Vickers micro-hardness testing method, the calibrated test method was applied on iPP with additions of carbon black up to 3 wt.%. Comparisons were made with data from the literature, but the hardness data generated in our work were found to be at least twice that reported in the literature. The testing parameters were not cited in the literature: specifically, the dwell time was not provided, and this generated doubt on the usefulness of the cited data. Hence, this work is intended to serve as an exemplar of how to prepare and proceed with hardness testing of polymers.

Exploring the Effects of MXene on Nonisothermal Crystallization and Melting Behavior of β-Nucleated Isotactic Polypropylene

In this study, one of the commonly used MXene (Ti3C2Tx) and β nucleated isotactic polypropylene (β-iPP)/MXene composites of different compositions were fabricated. The effects of MXene on non-isothermal crystallization and polymorphic behavior of β-iPP/MXene composites were comparatively studied. The non-isothermal crystallization kinetics indicates that for all samples, the lower cooling rates promote composites to crystallize at higher temperatures. When MXene and β-Nucleating agent (β-NA) are added separately, the crystallization temperature of composites shifts towards higher temperatures at all cooling rates. When MXene and β-NA are added simultaneously, the composite shows different cooling rate dependence, and the effects of improving crystallization temperatures is more obvious under rapid cooling. The activation energy of four samples iPP, iPP/MXene, iPP/β-NA, and iPP/MXene/β-NA were -167.5, -185.5, -233.8, and -218.1 kJ/mol respectively, which agree with the variation tendency of crystallization temperatures. The polymorphic behavior analysis obtained from Differential Scanning calorimetry (DSC) is affected by two factors: the ability to form β-crystals and the thermal stability of β-crystals. Because β-crystals tend to recrystallize to α-crystals below a critical temperature, to eliminate the effect of β-α recrystallization, the melting curves at end temperatures Tend = 50 °C and Tend = 100 °C are comparatively studied. The results show that more thermally unstable β-crystals would participate in β-α recrystallization with higher cooling rates. Moreover, thermal stability of β-crystals is improved by adding MXene. To further verify these findings, samples of three different thermal conditions were synthesized and analyzed by DSC, X-Ray Diffraction (XRD), and Polarized Light Optical Microscopy (PLOM), and the results were consistent with the above findings. New understandings of synthesizing β-iPP/MXene composites with adjustable morphologies and polymorphic behavior were proposed.

Effect of Wood Fiber Loading on the Chemical and Thermo-Rheological Properties of Unrecycled and Recycled Wood-Polymer Composites

Novel wood fiber (WF)-polypropylene composites were developed using the extrusion process with a twin-screw extruder. The influence of different mass addition of WF to unrecycled polypropylene (PP) and recycled PP (R-PP) on the chemical, thermal and rheological properties of the processed WF-PP and WF-R-PP composites was investigated. For this purpose, the chemical surface structure of the composites was followed with ATR-FTIR (attenuated total reflection Fourier transform infra red spectroscopy), while the thermal properties of the WF-PP composites were investigated with differential scanning calorimetry (DSC). Furthermore, the crystalline structure of the composites was determined by X-ray diffraction (XRD) analysis. Finally, the rheology of the materials was also studied. It was observed that a stronger particle formation at high additional concentrations was observed in the case of recycled PP material. The addition of WF over 20% by weight increased the crystallinity as a result of the incorporation and reorganization of the WF and also their reinforcing effect. The addition of WF to pure PP had an influence on the crystallization process, which due to the new β phase and γ phase PP formation showed an increased degree of crystallinity of the composites and led to a polymorphic structure of the composites WF-PP. From the rheological test, we can conclude that the addition of WF changed the rheological behavior of the material, as WF hindered the movement of the polymeric material. At lower concentrations, the change was less pronounced, although we observed more drastic changes in the material behavior at concentrations high enough that WF could form a 3D network (percolation point about 20%).

Enhanced Mechanical Toughness of Isotactic Polypropylene Using Bulk Molybdenum Disulfide

Herein, we report the use of bulk molybdenum disulfide (MoS2) as the reinforcing agent to enhance the toughness of isotactic polypropylene (iPP). The iPP-MoS2 nanocomposites with varying amounts of MoS2 (0.1 to 5 wt %) were prepared by a one-step melt extrusion method, and the effects of MoS2 on the morphology, thermal, and mechanical properties were evaluated by different instrumental techniques such as Raman, ATR-FTIR, UTM, TEM, TGA, and DSC. TEM images showed the uniform dispersion of multilayer MoS2 in the polymer matrix, and XRD results suggested the formation of the β phase when a low amount of MoS2 is loaded in the composites. Mechanical tests revealed a significant increase in the toughness and elongation at break (300-400%) in the composites containing low amounts of MoS2 (0.25 to 0.5 wt %). Enhanced toughness and elongation in iPP could be related to the combined effect of the β phase and the exfoliation of bulk MoS2 under applied stress. The thermal stability of the composites was also improved with the increase in MoS2 loading. Direct utilization of bulk MoS2 and one-step melt extrusion process could be a cost-effective method to induce high elasticity and toughness in iPP.

Crystallization Behavior and Properties of Glass Fiber Reinforced Polypropylene Composites

Glass fiber with different content and different kinds of compatibilizers were used to prepare glass fiber-reinforced polypropylene (GFRP) composites. β-nucleating agent with different content was used to prepare β-polypropylene (PP), after which the toughness, crystallization ability and heat resistance were all enhanced. Differential scanning calorimetry (DSC) and wide-angle X-ray diffraction (WAXD) showed that the crystallite degree and crystallization ability were all greatly improved and β-PP was in dominant position. At last, both β-nucleating agent and glass fiber were used to modify the PP composites (β-GFRP). The formation of β-form PP made the matrix softer, which was beneficial for energy absorption and enhancement of toughness. The tensile strength, flexural strength and flexural modulus were improved dramatically, which were attributed to the coeffect of framework structure of GF and β-form PP.

A study on a special DNA nanotube assembled from two single-stranded tiles

Single-stranded tile (SST) strategy offers precise control over the circumferences of nanotubes while the kinetic trap in the process of the self-assembly prevents the formation of wider tubes. Here, we report a simple and efficient method to build DNA nanotubes using only 2 SSTs via one-pot annealing. The diameters of the 2-SST nanotubes were much larger than what the kinetic trap theory would predict, indicating a new mechanism was at play in the formation of these nanotubes. Further investigation suggested that the 2-SST nanotubes were assembled through a hierarchical pathway that involved an intermediate formation of 2-SST nano-lines.

An Effective α/β Nucleating Agent Compoundfor the Preparation of Polypropylene

The crystallization behavior and mechanical properties were investigated by mixing the traditional α-form nucleating agent (sodium benzoate, SB) and commercialized β-form nucleating agent (TMB-5) in isotactic polypropylene (iPP). Mechanical properties were evaluated by universal testing machines. X-ray diffraction (XRD) and differential scanning calorimetry (DSC) were conducted to illustrate the crystallization behavior. Polarized optical microscopy (POM) was adopted to observe the crystal morphologies. The experimental results show that the weight ratio of two types of nucleating agents determines the final crystal structure and mechanical properties of iPP. When the weight ratio of [SB] : [TMB-5] is 4 : 1, the impact strength and flexural modulus of iPP reach a maximum value. Compared with the single component β-form nucleating agent, the compound nucleating agent exhibits significant synergistic effect and shows better mechanical properties. It is expected that this new nucleation system will have potential industrial applications.

Facilely assess the soluble behaviour of the β-nucleating agent by gradient temperature field for the construction of heterogeneous crystalline-frameworks in iPP

Nucleating agent (NA) species with solubility and self-assembly abilities can readily and effectively manipulate the crystalline morphology of semicrystalline polymers through the construction of heterogeneous frameworks prior to the primary crystallization of basal resins. However, the solubility of NA species is difficult to assess by the current traditional methods. In this study, gradient temperature field (g-T field) was utilized for the first time to ascertain the dissolution and self-assembly behaviors of β-NA in the melts of isotactic polypropylene (iPP). The g-T field technique can facilely assess the soluble behavior of β-NA by determining the transformation between several NA frameworks, namely the needle-, flower- and dendrite-like supramolecular structures. Clarifying the soluble behavior of β-NA is of great significance to guide the formation of various crystalline frameworks under the homo-temperature fields and control the resultant crystalline morphology of β-modified iPP. Some interesting findings are summarized as follows: (1) an in situ observation under the g-T field clearly indicates the sequential occurrence of various nucleation and crystallization events in the same observed window, and proves the migration of well molten β-NA, (2) the exact correlation between Tf and framework type reveals that an abrupt transformation (over the narrow temperature range of 1 °C) occurred between needle-like and dendrite-like frameworks, (3) the primary crystallization of iPP is strongly dependent on the construction mode of the β-NA framework.