Coconut-fiber-reinforced rubber composites

Potential applications of polycarbohydrates, lignin, proteins, polyacids, and other renewable materials for the formulation of green elastomers

Renewable resources including polycarbohydrates, lignin, proteins, and polyacids are the intrinsically valuable class of materials that are naturally available in great quantities. Their utilization as green additives and reinforcing bio-fillers, in substitution of environmentally perilous petroleum-based fillers, for developing high-performance green rubber blends and composites is presently a highly tempting option. Blending of these renewable materials with elastomers is not straight-forward and research needs to exploit the high functionality of carbohydrates and other natural materials as proper physicochemical interactions are essential. Correlating and understanding the structural properties of lignin, carbohydrates, polyacids, and other biopolymers, before their incorporation in elastomers, is a potential approach towards the development of green elastomers for value-added applications. Promising properties i.e., biodegradability, biocompatibility, morphological characteristics, high mechanical properties, thermal stability, sustainability, and various other characteristics along with recent advancements in the development of green elastomers are reviewed in this paper. Structures, viability, interactions, properties, and use of most common natural polycarbohydrates (chitosan and starch), lignin, and proteins (collagen and gelatin) for elastomer modification are extensively reviewed. Challenges in commercialization, applications, and future perspectives of green elastomers are also discussed. Sustainability analysis of green elastomers is accomplished to elaborate their cost-effectiveness and environmental friendliness.

Coir Fibers Treated with Henna as a Potential Reinforcing Filler in the Synthesis of Polyurethane Composites

In this study, coir fibers were successfully modified with henna (derived from the Lawsonia inermis plant) using a high-energy ball-milling process. In the next step, such developed filler was used as a reinforcing filler in the production of rigid polyurethane (PUR) foams. The impact of 1, 2, and 5 wt % of coir-fiber filler on structural and physico-mechanical properties was evaluated. Among all modified series of PUR composites, the greatest improvement in physico-mechanical performances was observed for PUR composites reinforced with 1 wt % of the coir-fiber filler. For example, on the addition of 1 wt % of coir-fiber filler, the compression strength was improved by 23%, while the flexural strength increased by 9%. Similar dependence was observed in the case of dynamic-mechanical properties—on the addition of 1 wt % of the filler, the value of glass transition temperature increased from 149 °C to 178 °C, while the value of storage modulus increased by ~80%. It was found that PUR composites reinforced with coir-fiber filler were characterized by better mechanical performances after the UV-aging.

Development and Characterization of Bacterial Cellulose Reinforced with Natural Rubber

Films of bacterial cellulose (BC) reinforced by natural rubber (NR) with remarkably high mechanical strength were developed by combining the prominent mechanical properties of multilayer BC nanofibrous structural networks and the high elastic hydrocarbon polymer of NR. BC pellicle was immersed in a diluted NR latex (NRL) suspension in the presence of ethanol aqueous solution. Effects of NRL concentrations (0.5%–10% dry rubber content, DRC) and immersion temperatures (30–70 °C) on the film characteristics were studied. It was revealed that the combination of nanocellulose fibrous networks and NR polymer provided a synergistic effect on the mechanical properties of NR–BC films. In comparison with BC films, the tensile strength and elongation at break of the NR–BC films were considerably improved ~4-fold. The NR–BC films also exhibited improved water resistance over that of BC films and possessed a high resistance to non-polar solvents such as toluene. NR–BC films were biodegradable and could be degraded completely within 5–6 weeks in soil.

Utilisation of maleic anhydride and epoxidised soyabean oil as compatibilisers for NBR/EPDM blends reinforced with modified and unmodified polypropylene fibres

Purpose

To evaluate the performance of the compatibiliser of epoxidised soyabean oil‐free fatty acid prepared on the NBR/EPDM blends compared with maleic anhydride and also to explore the effect of loading the compatibiliser NBR/EPDM rubber blend with unmodified and modified polypropylene fibres on the mechanical properties of the blend.

Design/methodology/approach

To achieve desirable rheological and physico‐mechanical properties of NBR/EPDM rubber blend, various compositions were made by incorporating different doses of the compatibiliser of epoxidised soyabean oil‐free fatty acid prepared and maleic anhydride to form NBR/EPDM blends. The effect of loading the compatibiliser rubber blend with unmodified and modified polypropylene fibres on the mechanical properties of the blend was investigated.

Findings

The incorporation of epoxidised soyabean oil‐free fatty acid or maleic anhydride into NBR/EPDM blend greatly enhanced their compatibility improved the rheological, as well as physical properties of rubber blends. The addition of NBR to EPDM improved the motor oil swelling resistance of EPDM. Blending of the two individual rubbers without a compatibiliser generally exhibited a non‐synergistic effect with respect to the physical properties. The strain energy, tensile strength, Young's modulus and strain at yield varied linearly with composition in the presence of compatibiliser, but deviated from linearity in the absence of compatibiliser. Reinforcement of the NBR/EPDM blend with modified polypropylene fibres enhanced the physical properties more significantly than with the unmodified ones.

Research limitations/implications

The compatibiliser of epoxidised soyabean oil was prepared by reacting in situ soyabean oil‐free fatty acid with per‐acetic acid.

Practical implications

The method developed provided a simple and practical solution to improving the rheological and physico‐mechanical properties of the NBR/EPDM rubber blend.

Originality/value

The method for enhancing rheological and physico‐mechanical properties of NBR/EPDM rubber blend loaded with modified polypropylene fibres was very important and showed a synergistic effect and could find numerous applications in the rubber and plastic industries.

Evaluation of the Mechanical and Ultrasonic Properties of Butadiene-Acrylonitrile Rubber Containing Short Aramid Fibres

Short aramid fibres were incorporated into butadiene-acrylonitrile copolymer rubber (NBR). An adhesion system (hydrated silica, resorcinol and hexamethylene tetramine) (HRH) was used to strengthen the bond between the rubber and the fibres. The rheological, tensile, ultrasonic properties and the hardness were determined by standard test methods. The properties of the composites improved as the fibre content increased up to 30 phr by weight.

Longitudinal and transverse ultrasonic velocities were used to calculate the elastic parameters of the composites. Ultrasonic results were then used to assess the bonding between the fibres and the rubber matrix as well as the sound absorptive potential of the composites.

Scanning electron microscopy (SEM) demonstrated that the fibre distribution in the rubber was satisfactory.

Regression analysis was used to clarify the correlation between the longitudinal tensile strength and ageing time. The strain energy increased with fibre content while the fatigue life decreased.