Electrical behavior of carbon black-filled polymer composites: Effect of interaction between filler and matrix

Positive/Negative Temperature Coefficient Behaviors of Electron Beam-Irradiated Carbon Blacks-Loaded Polyethylene Nanocomposites

Polymer-based materials with positive temperature coefficients (PTC) are regarded as potential candidates for electrical heating elements in a wide range of applications, such as wearable electronics, soft robots, and smart skin. They offer many advantages over ceramic or metal oxide-based composites, including low resistance at room temperature, excellent flexibility and processability, and low cost. However, the electrical resistance instability and poor reproducibility have limited their use in practical applications. In this work, we prepared carbon blacks-reinforced high-density polyethylene nanocomposites (CBs-HDPE) loaded with polar additives (polyols or ionomers), which were subsequently subjected to electron beam (EB) irradiation to explore their PTC behaviors. We found that the EB-treated nanocomposites exhibited PTC behaviors, while the untreated samples showed negative temperature coefficients. Further, EB-ionomer-CBs-HDPE showed the highest PTC intensity of 3.01 Ω·cm, which was ∼35% higher than that of EB-CBs-HDPE. These results suggested that the EB irradiation enabled a specific volume expansion behavior via enhanced crosslinking among CBs, polar additives, and HDPE, inhibiting the formation of conductive networks in the nanocomposites. Thus, it can be concluded that polar additives and further EB irradiation played an important role in enhancing the PTC performances. We believe the findings provide crucial insight for designing carbon-polymer nanocomposites with PTC behaviors in various self-regulating heating devices.

Crystallisation Kinetics and Associated Electrical Conductivity Dynamics of Poly(Ethylene Vinyl Acetate) Nanocomposites in the Melt State

Nanocomposite systems comprised of a poly(ethylene vinyl acetate) (EVA) matrix and carbon black (CB) or graphene nanoplatelets (GNPs) were used to investigate conductivity and crystallisation dynamics using a commercially relevant melt-state mixing process. Crystallisation kinetics and morphology, as investigated by DSC and SEM, turn out to depend on the interplay of (i) the interphase interactions between matrix and filler, and (ii) the degree of filler agglomeration. For the GNP-based systems, an almost constant conductivity value was observed for all compositions upon cooling, something not observed for the CB-based compositions. These conductivity changes reflect structural and morphological changes that can be associated with positive and negative thermal expansion coefficients. GNP-based systems were observed to exhibit a percolation threshold of approximately 2.2 vol%, lower than the 4.4 vol% observed for the CB-based systems.

Self-Healing Mechanism and Conductivity of the Hydrogel Flexible Sensors: A Review

Sensors are devices that can capture changes in environmental parameters and convert them into electrical signals to output, which are widely used in all aspects of life. Flexible sensors, sensors made of flexible materials, not only overcome the limitations of the environment on detection devices but also expand the application of sensors in human health and biomedicine. Conductivity and flexibility are the most important parameters for flexible sensors, and hydrogels are currently considered to be an ideal matrix material due to their excellent flexibility and biocompatibility. In particular, compared with flexible sensors based on elastomers with a high modulus, the hydrogel sensor has better stretchability and can be tightly attached to the surface of objects. However, for hydrogel sensors, a poor mechanical lifetime is always an issue. To address this challenge, a self-healing hydrogel has been proposed. Currently, a large number of studies on the self-healing property have been performed, and numerous exciting results have been obtained, but there are few detailed reviews focusing on the self-healing mechanism and conductivity of hydrogel flexible sensors. This paper presents an overview of self-healing hydrogel flexible sensors, focusing on their self-healing mechanism and conductivity. Moreover, the advantages and disadvantages of different types of sensors have been summarized and discussed. Finally, the key issues and challenges for self-healing flexible sensors are also identified and discussed along with recommendations for the future.

Electrical behavior and positive temperature coefficient effect of graphene/polyvinylidene fluoride composites containing silver nanowires

Polyvinylidene fluoride (PVDF) composites filled with in situ thermally reduced graphene oxide (TRG) and silver nanowire (AgNW) were prepared using solution mixing followed by coagulation and thermal hot pressing. Binary TRG/PVDF nanocomposites exhibited small percolation threshold of 0.12 vol % and low electrical conductivity of approximately 10(-7) S/cm. Hybridization of TRGs with AgNWs led to a significant improvement in electrical conductivity due to their synergistic effect in conductivity. The bulk conductivity of hybrids was higher than a combined total conductivity of TRG/PVDF and AgNW/PVDF composites at the same filler loading. Furthermore, the resistivity of hybrid composites increased with increasing temperature, giving rise to a positive temperature coefficient (PTC) effect at the melting temperature of PVDF. The 0.04 vol % TRG/1 vol % AgNW/PVDF hybrid exhibited pronounced PTC behavior, rendering this composite an attractive material for making current limiting devices and temperature sensors.

Melt Strength and Thermal Properties of Organic Peroxide Modified Virgin and Recycled HDPE

Commercial blow moulding grade recycled high density polyethylene (r-HDPE) and blow moulding grade virgin HDPE were reactively extruded with various compositions (0.00 to 0.15 %) of different peroxides in a twin screw extruder. The aim was to improve the melt strength properties of a blow moulding grade HDPE homopolymer – a polymer resin comprising a significant part of the post consumer recycled plastic stream in Australia. Melting behaviour and crystallinity were investigated by modulated differential scanning calorimetry (MDSC). Uniaxial melt extensional (UME) measurement of the modified materials was carried out using Göttfert Rheotens melt strength tester to measure melt quality of the material. Melt strength and zero shear viscosity were also measured to assess and correlate changes in melt properties due to peroxide modification. Melt strength and zero shear viscosity of both recycled and virgin material were enhanced with the increase in composition of peroxide. However, addition of peroxide also brought with it flow instabilities like draw resonance and necking, both of which lead to limitations in polymer processing.

Roles of work of adhesion between carbon blacks and thermoplastic polymers on electrical properties of composites

The effect of the work of adhesion between carbon blacks and different thermoplastic polymers on the positive temperature coefficient (PTC) of composites was investigated. Thermoplastic polymers, such as EVA, LDPE, LLDPE, HDPE, and PP, were used with the addition of 30 wt% of carbon blacks. The work of adhesion based on the surface free energy of a composite was studied in the context of two-liquid contact angle measurements using deionized water and diiodomethane. It was observed that the resistivity on PTC behavior was greatly increased near the crystalline melting temperature, due to the thermal expansion of polymeric matrix. It was shown that the PTC intensity defined as the ratio of the maximum resistivity (rho(max)) to the resistivity at room temperature (rho(RT)) had the largest value on CB/HDPE composites. From the experimental results, the decrease in the work of adhesion induced by interactions between carbon black surfaces and polymer chains is an important factor in the fabrication of a PTC composite.