Colloidal aggregation of aminoplastic polycondensation resins: Urea–formaldehyde versus melamine–formaldehyde and melamine–urea–formaldehyde resins

Use of Thymus Plants as an Ecological Filler in Urea-Formaldehyde Adhesives Intended for Bonding Plywood

Innovative adhesive formulations have been developed in the laboratory based on urea-formaldehyde resin by adding medicinal plants to an industrial adhesive formulation containing raw materials: urea-formaldehyde resin, urea, ammonium sulphate and starch. Specifically, Thymus species (Thymus bleicherianus, Thymus capitates, Thymus satureioides, Thymus vulgaris and Thymus zygis) replaced part of the starch and were considered as the second filler in the formulations. The physico-chemical properties of the resulting adhesive formulations, such as: pH, viscosity, gel time, solids content, density, concentration of free formaldehyde and color were measured, and characterized using Scanning Electron Microscope (SEM), X-ray Diffraction (XRD), Differential Thermal Analysis (DTA), Thermogravimetric Analysis (TGA) and Fourier Transform Infrared spectroscopy (FTIR). In order to evaluate the mechanical performances of adhesive formulations based on plants, plywood panels were produced and their mechanical properties were studied. These mechanical properties included the shear strength, bending strength and the modulus of elasticity. The performance of these panels is comparable to that of plywood panels made using the standard adhesive formulation. From the results obtained, and following the statistical studies, the new adhesive formulations based on plants have the same physico-chemical properties, the same morphologies, and the same mechanical properties. Moreover, the novel adhesives are more viscous, and they have less free formaldehyde content than the commercial formulation.

Morphology and Crystallinity of Urea-Formaldehyde Resin Adhesives with Different Molar Ratios

Using formaldehyde and urea as raw materials, a stable urea–formaldehyde resin (UF) is synthesized by the “alkali-acid-alkali” method. Unlike most thermosetting resins, UF often shows the appearance of crystal domains. In order to understand the relationship between the crystal and morphology of UF resin, analysis was carried out with the help of polarizing microscopy (POM), scanning electron microscopy (SEM), X-ray diffraction (XRD), transmission electron microscopy (TEM) and Fourier transform infrared spectroscopy (FT-IR). The changes of two kinds of UF resins with molar ratios (F/U) of 1.4 and 1.0 before and after curing and under the influence of different curing agents and additives were studied. SEM results showed that the UF resins with low F/U (1.0) show spherical or flat structures before and after curing, and the diameter of the spherical structure increases with the increase of the content of curing agent, while in the UF resin with high F/U (1.4) it is difficult to observe the above phenomenon. At the same time, the possible accumulation mode of UF colloidal particles in the process of aggregation is explained, and the curing agent obviously promotes the development of the crystal structure, which may be the reason for the emergence of a large number of spherical particles. XRD results showed that the resin with low F/U has higher crystallinity than the resin with high F/U, indicating that the former shows more crystallization regions, while the latter shows more amorphous structure, and the crystallinity increases with the increase of the curing agent content, but the position of the crystallization peak does not change with the type of curing agent and the amount of curing agent. Observation of the selected area electron diffraction (SAED) pattern obtained by TEM shows that the cured low F/U (1.0) resin has a polycrystalline structure and a body-centered cubic unit cell. FT-IR results showed that the linear segment, branched structure, hydroxymethyl and methylene structure changes in UF affect the formation of crystal structure. This study also shows the possible contribution of hydroxymethylated species to the formation of crystals.

Unexpected role of amphiphilic lignosulfonate to improve the storage stability of urea formaldehyde resin and its application as adhesives

As the second-largest natural polymer, the utilization of lignin for practical applications has attracted increasing attention. In this study, lignosulfonate was employed to enhance the storage stability of urea formaldehyde (UF) resins. Cryo-scanning electron microscopy was firstly used to observe the influence of lignosulfonate addition on the colloidal morphology of UF resin. Moreover, adding lignosulfonate at different stages during the UF resins synthesis was also investigated to reveal its effect on storage stability. The potential interaction between lignosulfonate and UF resins was then analyzed via FT-IR, ¹³C CPMAS NMR, and zeta potential. It has been observed that lignosulfonate could increase the electrostatic repulsion of UF resins to avoid aging. No chemical reaction between UF resins and lignosulfonate was observed. After the elucidation of potential interaction, the effect of lignosulfonate on the curing process, thermal stability and adhesive performance of UF resins was systematically evaluated. Finally, as adhesives to fabricate eucalyptus plywood, the shear strength and formaldehyde release of UF resins with 20% addition of lignosulfonate could reach 0.88 MPa and 0.12 mg/L, respectively. Due to the excellent performance, low cost and wide availability of lignosulfonate, it might be industrially used as a stabilizer in the UF resins production.

Toughening and Enhancing Melamine-Urea-Formaldehyde Resin Properties via in situ Polymerization of Dialdehyde Starch and Microphase Separation

The goal of this study is to employ bio-based dialdehyde starch (DAS), derived from in situ polymerization and the resultant microphase separation structure, to improve the strength of melamine–urea–formaldehyde (MUF) resin, as well as enhance the properties that affect its adhesive performance. Thus, we evaluated the effects of DAS on the chemical structure, toughness, curing behavior, thermal stability, and micromorphology of the MUF resin. Furthermore, the wet shear strength and formaldehyde emissions of a manufactured, three-layer plywood were also measured. Results indicate that DAS was chemically introduced into the MUF resin by in situ polymerization between the aldehyde group in the DAS and the amino group and hydroxymethyl group in the resin. Essentially, polymerization caused a DAS soft segment to interpenetrate into the rigid MUF resin cross-linked network, and subsequently form a microphase separation structure. By incorporating 3% DAS into the MUF resin, the elongation at break of impregnated paper increased 48.12%, and the wet shear strength of the plywood increased 23.08%. These improvements were possibly due to one or a combination of the following: (1) DAS polymerization increasing the cross-linking density of the cured system; (2) DAS modification accelerating the curing of the MUF resin; and/or (3) the microphase separation structure, induced by DAS polymerization, improving the cured resin’s strength. All the results in this study suggest that the bio-based derivative from in situ polymerization and microphase separation can effectively toughen and enhance the properties that affect adhesive performance in highly cross-linked thermosetting resins.

Fabrication and Performance of Composite Microencapsulated Phase Change Materials with Palmitic Acid Ethyl Ester as Core

Microencapsulation of phase change materials (PCMs) could prevent the leakage of PCMs during solid⁻liquid phase change process. However, their applications are mainly limited by the compactness and thermal stability of the traditional polyurea shell microcapsules. To increase the thermal compactness and thermal stability of PCM microcapsules, tetraethylorthosilicate (TEOS) was employed to form polymer/SiO₂ composite shells to enhance the mechanical performance of polyurea and polyurethane microcapsule via interfacial polymerization and in situ polymerization. The morphology and chemical components of the microcapsules were characterized by field-emission scanning electron microscope (FE-SEM) and Fourier transform infrared (FT-IR) spectroscopy, respectively. The thermal properties of the microcapsules were investigated by differential scanning calorimetry (DSC) and thermal gravity analysis (TGA). The results showed the smoothness and compactness of both polyurea⁻SiO₂ and polyurethane⁻SiO₂ microcapsules enhanced slightly, when compared with that without TEOS addition. Moreover, the SiO₂ composite shell had good effect on thermal compactness, as the weight loss rate of polyurea⁻SiO₂ microcapsules and polyurethane⁻SiO₂ microcapsules decreased 3.5% and 4.1%, respectively.