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Li Z, Liu Y, Liang Z, Liu Y. The Influence of Fused Deposition Modeling Parameters on the Properties of PA6/PA66 Composite Specimens by the Taguchi Method and Analysis of Variance. 3D PRINTING AND ADDITIVE MANUFACTURING 2024; 11:e773-e786. [PMID: 38689904 PMCID: PMC11057551 DOI: 10.1089/3dp.2022.0306] [Citation(s) in RCA: 2] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 05/02/2024]
Abstract
Fused deposition modeling (FDM) is widely used in the rapid prototyping of polymers. Polyamide (PA) has excellent mechanical properties, but its application in FDM is limited due to its high water absorption, warpage, and forming shrinkage. The material of the filament and the printing parameters of the printer are two critical aspects that affect the performance of a component. The prepared PA6/PA66 (composite polyamide [COPA], PA6:PA66 = 85:15) composite (COPA: acrylonitrile butadiene styrene [ABS]: maleic anhydride grafted acrylonitrile butadiene styrene [ABS-g-MAH]: polyethylene = 800:133:67:100) has low water absorption (0.39%) and high dimensional stability, which has a good application prospect in FDM. The influence of eight FDM parameters, including three rarely reported, on the properties of PA6/PA66 composite specimens was investigated by the Taguchi method. The significance of influencing factors was evaluated by analysis of variance (ANOVA) and the stability by signal-noise ratio. When the layer thickness was 0.15 mm, the infill pattern was zigzags, the build plate adhesion type was brim, and the distance from the nozzle to the printing platform and the layer thickness (ΔL) was 0.05 mm; the specimens' dimensional accuracy, surface quality, and mechanical properties were better than other levels. The layer thickness and infill pattern were the two most important factors. The switch of the cooling fan and the temperature printing platform played a significant role in the specimens' dimensional accuracy and surface quality. ΔL tremendously influenced the thickness and warping degree of the specimens. The preparation of high-performance PA composites and the investigation of multiparameters by the Taguchi method provide a possible solution for applying polyamide in FDM.
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Affiliation(s)
- Zhongbei Li
- College of Chemistry and Chemical Engineering, Central South University, Changsha, China
| | - Youcai Liu
- College of Chemistry and Chemical Engineering, Central South University, Changsha, China
| | - Zihai Liang
- College of Chemistry and Chemical Engineering, Central South University, Changsha, China
| | - Yaochi Liu
- College of Chemistry and Chemical Engineering, Central South University, Changsha, China
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2
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Dadashi P, Babaei A, Khoshnood M. Investigating the role of PA6/GO interactions on the morphological, rheological, and mechanical properties of PA6/ABS/GO nanocomposites. POLYM-PLAST TECH MAT 2023. [DOI: 10.1080/25740881.2022.2133617] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 03/06/2023]
Affiliation(s)
- P. Dadashi
- School of Chemical Engineering, College of Engineering, University of Tehran, Tehran, Iran
| | - A. Babaei
- Department of Polymer Engineering, Faculty of Engineering, Golestan University, Gorgan, Iran
| | - M. Khoshnood
- School of Chemical Engineering, College of Engineering, University of Tehran, Tehran, Iran
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Cosas Fernandes J, Castro L, Mareau V, Pessan L, Gonon L. New insights on the compatibilization of PA6/ABS blends: A co-localized AFM-Raman study. POLYMER 2018. [DOI: 10.1016/j.polymer.2018.05.012] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/16/2022]
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4
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Castro L, Oliveira A, Kersch M, Altstädt V, Pessan L. Effect of organoclay incorporation and blending protocol on performance of PA6/ABS nanocomposites compatibilized with SANMA. POLYM ENG SCI 2017. [DOI: 10.1002/pen.24493] [Citation(s) in RCA: 14] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/10/2022]
Affiliation(s)
- L.D.C. Castro
- Department of Materials Engineering; Federal University of São Carlos; São Carlos SP 13565-905 Brazil
| | - A.D. Oliveira
- Department of Materials Engineering; Federal University of São Carlos; São Carlos SP 13565-905 Brazil
| | - M. Kersch
- Department of Polymer Engineering, Faculty of Engineering Science; University of Bayreuth; Bayreuth 95447 Germany
| | - V. Altstädt
- Department of Polymer Engineering, Faculty of Engineering Science; University of Bayreuth; Bayreuth 95447 Germany
| | - L.A. Pessan
- Department of Materials Engineering; Federal University of São Carlos; São Carlos SP 13565-905 Brazil
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5
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Kodal M. Polypropylene/polyamide 6/POSS ternary nanocomposites: Effects of POSS nanoparticles on the compatibility. POLYMER 2016. [DOI: 10.1016/j.polymer.2016.10.021] [Citation(s) in RCA: 23] [Impact Index Per Article: 2.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/20/2022]
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6
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Sahraeian R, Esfandeh M. Mechanical and morphological properties of LDPE/perlite nanocomposite films. Polym Bull (Berl) 2016. [DOI: 10.1007/s00289-016-1779-z] [Citation(s) in RCA: 13] [Impact Index Per Article: 1.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/24/2022]
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7
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Castro L, Oliveira A, Kersch M, Altstädt V, Pessan L. Effects of mixing protocol on morphology and properties of PA6/ABS blends compatibilized with MMA-MA. J Appl Polym Sci 2016. [DOI: 10.1002/app.43612] [Citation(s) in RCA: 20] [Impact Index Per Article: 2.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/06/2022]
Affiliation(s)
- L.D.C. Castro
- Department of Materials Engineering; Federal University of São Carlos; via Washington Luiz, Km 235, 13565-905 São Carlos SP Brazil
| | - A.D. Oliveira
- Department of Materials Engineering; Federal University of São Carlos; via Washington Luiz, Km 235, 13565-905 São Carlos SP Brazil
| | - M. Kersch
- Department of Polymer Engineering; Faculty of Engineering Science, University of Bayreuth; Bayreuth 95447 Germany
| | - V. Altstädt
- Department of Polymer Engineering; Faculty of Engineering Science, University of Bayreuth; Bayreuth 95447 Germany
| | - L.A. Pessan
- Department of Materials Engineering; Federal University of São Carlos; via Washington Luiz, Km 235, 13565-905 São Carlos SP Brazil
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Gooneie A, Nazockdast H, Shahsavan F. Effect of selective localization of carbon nanotubes in pa6 dispersed phase of PP/PA6 blends on the morphology evolution with time, part 2: Relaxation of deformed droplets after cessation of flow. POLYM ENG SCI 2015. [DOI: 10.1002/pen.24191] [Citation(s) in RCA: 17] [Impact Index Per Article: 1.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/08/2022]
Affiliation(s)
- A. Gooneie
- Chair of Polymer Processing; Department of Polymer Engineering and Science; Montanuniversität Leoben; Otto Glöckel-Straße 2 Leoben 8700 Austria
| | - H. Nazockdast
- Department of Polymer Engineering and Color Technology; Amirkabir University of Technology; 424 Hafez Ave Tehran 15875-4413 Iran
| | - F. Shahsavan
- Department of Polymer Engineering and Color Technology; Amirkabir University of Technology; 424 Hafez Ave Tehran 15875-4413 Iran
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Mojarrad A, Ramazani SA A, Ghasemi I, Vaziri A. Investigation of rheological behavior of polyamide 6/acrylonitrile–butadiene–styrene/nanoclay in transient shear flow. JOURNAL OF THERMOPLASTIC COMPOSITE MATERIALS 2015; 28:1217-1232. [DOI: 10.1177/0892705713505610] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 07/27/2023]
Abstract
Linear and nonlinear (in both steady and transient shear flows) rheological properties of polyamide 6/acrylonitrile–butadiene–styrene (PA6/ABS) nanocomposite blends have been investigated. Characterization of nanocomposite samples morphology by scanning electron microscopy revealed that with increasing nanoclay loading, size of dispersing phase droplets decreases significantly and their uniformity improved considerably. Transmission electron microscopy observations clearly display a coexistence of intercalate and exfoliate structure for nanoclay in the polymer-blend nanocomposite. On the other hand, we see that the tactoids are collected of a few silicate layers and possibly also of a single silicate. In other words, the results on rheological properties indicated that overshoots were observed for the start-up tests after different shear rates and delay times. Also, the results showed that the height of these overshoots increased with the applied shear rate and delay time. In addition, the overshoots are highly dependent on the network structure of the blends, and the magnitude of the overshoots increases with increasing nanoclay content. Hence, at very short delay time, the transient shear viscosity does not display any overshoot, while with increment in the delay time, the overshoot appears and increases as the delay time increases. Presented results revealed that increment in the preshearing rate decreases elastic and increases viscose behavior of nanocomposite samples.
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Affiliation(s)
- Azim Mojarrad
- Science and Research Branch, Islamic Azad University, Tehran, Islamic Republic of Iran
| | - Ahmad Ramazani SA
- Sharif University of Technology, Department of Chemical and Petroleum Engineering, Azadi Street, Tehran, Iran
| | - Ismaeel Ghasemi
- Iran Polymer and Petrochemical Institute, Tehran, Islamic Republic of Iran
| | - Ali Vaziri
- Science and Research Branch, Islamic Azad University, Tehran, Islamic Republic of Iran
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Huang W, Zhang T, Yang J, Zhang N, Huang T, Wang Y. Largely enhanced fracture toughness of an immiscible polyamide 6/acrylonitrile–butadiene–styrene blend achieved by adding chemically modified graphene oxide. RSC Adv 2015. [DOI: 10.1039/c5ra18881d] [Citation(s) in RCA: 9] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022] Open
Abstract
Schematic showing of dual effect of PS–GO with PA6 and ABS components.
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Affiliation(s)
- Wenbin Huang
- Key Laboratory of Advanced Technologies of Materials (Ministry of Education)
- School of Materials Science and Engineering
- Southwest Jiaotong Universtiy
- Chengdu
- China
| | - Tingting Zhang
- Key Laboratory of Advanced Technologies of Materials (Ministry of Education)
- School of Materials Science and Engineering
- Southwest Jiaotong Universtiy
- Chengdu
- China
| | - Jinghui Yang
- Key Laboratory of Advanced Technologies of Materials (Ministry of Education)
- School of Materials Science and Engineering
- Southwest Jiaotong Universtiy
- Chengdu
- China
| | - Nan Zhang
- Key Laboratory of Advanced Technologies of Materials (Ministry of Education)
- School of Materials Science and Engineering
- Southwest Jiaotong Universtiy
- Chengdu
- China
| | - Ting Huang
- Key Laboratory of Advanced Technologies of Materials (Ministry of Education)
- School of Materials Science and Engineering
- Southwest Jiaotong Universtiy
- Chengdu
- China
| | - Yong Wang
- Key Laboratory of Advanced Technologies of Materials (Ministry of Education)
- School of Materials Science and Engineering
- Southwest Jiaotong Universtiy
- Chengdu
- China
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11
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Hu L, Stevanovic T, Rodrigue D. Compatibilization of kraft lignin-polyethylene composites using unreactive compatibilizers. J Appl Polym Sci 2014. [DOI: 10.1002/app.41040] [Citation(s) in RCA: 77] [Impact Index Per Article: 7.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/08/2022]
Affiliation(s)
- Lei Hu
- Department of Chemical Engineering; Université Laval; Quebec Canada G1V 0A6
| | - Tatjana Stevanovic
- Department of Wood and Forest Science; Université Laval; Quebec Canada G1V 0A6
| | - Denis Rodrigue
- Department of Chemical Engineering; Université Laval; Quebec Canada G1V 0A6
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12
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Xu Y, Thurber CM, Lodge TP, Hillmyer MA. Synthesis and Remarkable Efficacy of Model Polyethylene-graft-poly(methyl methacrylate) Copolymers as Compatibilizers in Polyethylene/Poly(methyl methacrylate) Blends. Macromolecules 2012. [DOI: 10.1021/ma302187b] [Citation(s) in RCA: 57] [Impact Index Per Article: 4.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/22/2023]
Affiliation(s)
- Yuewen Xu
- Department
of Chemistry and ‡Department of Chemical Engineering and Materials Science, University of Minnesota, Minneapolis,
Minnesota 55455, United States
| | - Christopher M. Thurber
- Department
of Chemistry and ‡Department of Chemical Engineering and Materials Science, University of Minnesota, Minneapolis,
Minnesota 55455, United States
| | - Timothy P. Lodge
- Department
of Chemistry and ‡Department of Chemical Engineering and Materials Science, University of Minnesota, Minneapolis,
Minnesota 55455, United States
| | - Marc A. Hillmyer
- Department
of Chemistry and ‡Department of Chemical Engineering and Materials Science, University of Minnesota, Minneapolis,
Minnesota 55455, United States
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13
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Wang W, Lu Z, Cao Y, Chen J, Wang J, Zheng Q. Investigation and prediction on the nonlinear viscoelastic behaviors of nylon1212 toughened with elastomer. J Appl Polym Sci 2012. [DOI: 10.1002/app.34624] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/10/2022]
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14
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Yang H, Cao X, Ma Y, An J, Ke Y, Liu X, Wang F. Effect of maleic anhydride grafted polybutadiene on the compatibility of polyamide 66/acrylonitrile-butadiene-styrene copolymer blend. POLYM ENG SCI 2011. [DOI: 10.1002/pen.22105] [Citation(s) in RCA: 13] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/07/2022]
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15
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Evolution of properties in ABS/PA6 blends compatibilized by fixed weight ratio SAGMA copolymer. JOURNAL OF POLYMER RESEARCH 2010. [DOI: 10.1007/s10965-010-9540-z] [Citation(s) in RCA: 6] [Impact Index Per Article: 0.4] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 10/18/2022]
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16
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Mojarrad A, Jahani Y, Barikani M. Investigation on the correlation between rheology and morphology of PA6/ABS blends using ethylene acrylate terpolymer as compatibilizer. J Appl Polym Sci 2010. [DOI: 10.1002/app.33166] [Citation(s) in RCA: 14] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/06/2022]
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17
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Wang W, Cao Y, Wang J, Zheng Q. Rheological characterization and morphology of nylon 1212/functional elastomer blends. J Appl Polym Sci 2009. [DOI: 10.1002/app.29459] [Citation(s) in RCA: 12] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/08/2022]
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18
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Özkoç G, Bayram G, Quaedflieg M. Effects of microcompounding process parameters on the properties of ABS/polyamide-6 blends based nanocomposites. J Appl Polym Sci 2007. [DOI: 10.1002/app.27460] [Citation(s) in RCA: 22] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/07/2022]
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