Mechanical properties and thermal stability of poly(L-lactide)/calcium carbonate composites

Phase Morphology, Mechanical, and Thermal Properties of Calcium Carbonate-Reinforced Poly(L-lactide)-b-poly(ethylene glycol)-b-poly(L-lactide) Bioplastics

Poly(L-lactide) (PLLA) is a promising candidate as a bioplastic because of its non-toxicity and biodegradability. However, the low flexibility of PLLA limits its use in many applications. Poly(L-lactide)-b-poly(ethylene glycol)-b-poly(L-lactide) (PLLA-b-PEG-b-PLLA) block copolymer is of interest for bioplastic applications due to its superior flexibility compared to PLLA. The aim of this work is to modify PLLA-b-PEG-b-PLLA using a low-cost calcium carbonate (CaCO₃) filler to improve material properties compared to PLLA/CaCO₃ composites. The addition of CaCO₃ enhanced the crystallinity and thermal stability for the PLLA-b-PEG-b-PLLA matrix but not for the PLLA matrix, as determined by differential scanning calorimetry (DSC), X-ray diffractometry (XRD), and thermogravimetric analysis (TGA). Phase morphology investigation using scanning electron microscopy (SEM) revealed that the interfacial adhesion between PLLA-b-PEG-b-PLLA and CaCO₃ was stronger than between PLLA and CaCO₃. Additionally, tensile testing was carried out to determine the mechanical properties of the composites. With the addition of CaCO₃, the tensile stress and Young's modulus of the PLLA-b-PEG-b-PLLA matrix were increased, whereas these properties of the PLLA matrix were significantly decreased. Thus, CaCO₃ shows great promise as an inexpensive filler that can induce nucleation and reinforcing effects for PLLA-b-PEG-b-PLLA bioplastics.

Tailoring and Long-Term Preservation of the Properties of PLA Composites with "Green" Plasticizers

Concerning new polylactide (PLA) applications, the study investigates the toughening of PLA-CaSO4 β-anhydrite II (AII) composites with bio-sourced tributyl citrate (TBC). The effects of 5-20 wt.% TBC were evaluated in terms of morphology, mechanical and thermal properties, focusing on the enhancement of PLA crystallization and modification of glass transition temperature (Tg). Due to the strong plasticizing effects of TBC (even at 10%), the plasticized composites are characterized by significant decrease of Tg and rigidity, increase of ductility and impact resistance. Correlated with the amounts of plasticizer, a dramatic drop in melt viscosity is also revealed. Therefore, for applications requiring increased viscosity and enhanced melt strength (extrusion, thermoforming), the reactive modification, with up to 1% epoxy functional styrene-acrylic oligomers, was explored to enhance their rheology. Moreover, larger quantities of products were obtained by reactive extrusion (REX) and characterized to evidence their lower stiffness, enhanced ductility, and toughness. In current prospects, selected samples were tested for the extrusion of tubes (straws) and films. The migration of plasticizer was not noted (at 10% TBC), whereas the mechanical and thermal characterizations of films after two years of aging evidenced a surprising preservation of properties.

Recent Advances in Production of Ecofriendly Polylactide (PLA)-Calcium Sulfate (Anhydrite II) Composites: From the Evidence of Filler Stability to the Effects of PLA Matrix and Filling on Key Properties

The melt-mixing of polylactide (PLA) with micro- and/or nanofillers is a key method used to obtain specific end-use characteristics and improvements of properties. So-called "insoluble" CaSO4 (CS) β-anhydrite II (AII) is a mineral filler recently considered for the industry of polymer composites. First, the study proves that AII made from natural gypsum by a specifically thermal treatment is highly stable compared to other CS forms. Then, PLAs of different isomer purity and molecular weights (for injection molding (IM) and extrusion), have been used to produce "green" composites filled with 20-40 wt.% AII. The composites show good thermal and mechanical properties, accounting for the excellent filler dispersion and stability. The stiffness of composites increases with the amount of filler, whereas their tensile strength is found to be dependent on PLA molecular weights. Interestingly, the impact resistance is improved by adding 20% AII into all investigated PLAs. Due to advanced kinetics of crystallization ascribed to the effects of AII and use of a PLA grade of high L-lactic acid isomer purity, the composites show after IM an impressive degree of crystallinity (DC), i.e., as high as 50%, while their Vicat softening temperature is remarkably increased to 160 °C, which are thermal properties of great interest for applications requiring elevated rigidity and heat resistance.

Enhanced Mechanical Stability and Biodegradability of Ti-Infiltrated Polylactide

Biodegradable polymers have been often used in place of conventional nondegradable polymers for industrial and medical applications. In particular, polylactide (PLA) has been regarded as a popular ecofriendly plastic and has many advantages like good biocompatibility and processability. Yet, it still has some drawbacks in mechanical properties. Here, we prepared Ti-infiltrated PLA by mimicking the gelatinous jaw of a seaworm whose mechanical properties are toggled up and down by the tiny amount of metal ions, expecting to prepare a new type of alternative. Ti induced significant chemical and microstructural changes in the PLA, which led to a notable improvement in the mechanical properties as compared to the neat PLA. The Ti-infiltrated PLA exhibited high resistance to rapid degradation. More importantly, the toxicity assessment demonstrated that the resulting PLA is still biocompatible and nontoxic. Consequently, we proved that the Ti-infiltrated PLA has high mechanical properties comparable to conventional nondegradable polymers and good biocompatibility as well as delayed biodegradability. We anticipate the current Ti-infiltrated PLA to be an ecofriendly replacement of some conventional plastics, which helps preserve a green environment.

Micrometer Copper-Zinc Alloy Particles-Reinforced Wood Plastic Composites with High Gloss and Antibacterial Properties for 3D Printing

In this work, micrometer copper-zinc alloy particles-reinforced particleboard wood flour/poly (lactic acid) (mCu-Zn/PWF/PLA) wood plastic composites with high gloss and antibacterial properties for 3D printing were prepared by a melt blending process. The structure and properties of the composites with different contents of mCu-Zn were analyzed by means of mechanical testing, dynamic mechanical analysis, thermogravimetric analysis, differential scanning calorimetry, X-ray diffraction, scanning electron microscopy, and antibacterial testing. The results showed that the mechanical properties, thermal stability, and antibacterial performance of the composites were significantly improved, as mCu-Zn was added into the wood plastic composites. When adding 2 wt.% mCu-Zn, the flexural strength of mCu-Zn/PWF/PLA composites (with 5 wt.% of particleboard wood flour) (PWF) increased by 47.1% compared with pure poly (lactic acid) (PLA), and 18.9% compared with PWF/PLA wood plastic composites. The surface gloss was increased by 1142.6% compared with PWF/PLA wood plastic composites. Furthermore, the inhibition rates of mCu-Zn/PWF/PLA composites against Escherichia coli reached 90.43%. Therefore, this novel high gloss and antibacterial wood plastic composites for fused deposition modeling (FDM) 3D printing have potential applications in personalized and classic furniture, art, toys, etc.

Nonisothermal Cold Crystallization Kinetics of Poly(lactic acid)/Bacterial Poly(hydroxyoctanoate) (PHO)/Talc

The effects of bacterial poly(hydroxyoctanoate) (PHO) and talc on the nonisothermal cold crystallization behaviours of poly(lactic acid) (PLA) were analysed with differential scanning calorimetry (DSC), and the thermal stability of the samples was observed with thermal gravimetric analysis (TGA). The modified Avrami’s model was used to describe the nonisothermal cold crystallization kinetics of neat PLA and its blends. The activation energies E for nonisothermal cold crystallization were calculated by the isoconversional method of Kissinger-Akahira-Sunose (KAS). The DSC results showed that the PLA/PHO blends were immiscible in the whole studied range, and as the PHO and talc content increased, the crystallization rate of PLA accelerated, and the crystallinity of PLA in the PLA samples increased. The values of the Avrami exponent indicated that the nonisothermal cold crystallization of the neat PLA and its blends exhibited heterogeneous, three-dimensional spherulitic growth. The E values were strongly dependent on PHO and talc. The TGA results showed that the presence of PHO and talc slightly influenced the thermal stability of PLA.

Development of a solvent-free polylactide/calcium carbonate composite for selective laser sintering of bone tissue engineering scaffolds

Since large bone defects cannot be healed by the body itself, continuous effort is put into the development of 3D scaffolds for bone tissue engineering. One method to fabricate such scaffolds is selective laser sintering (SLS). However, there is a lack of solvent-free prepared microparticles suitable for SLS. Hence, the aim of this study was to develop a solvent-free polylactide/calcium carbonate composite powder with tailored material properties for SLS. Four composite powders with a composition of approximately 75 wt% polylactide (PLLA as well as PDLLA) and 25 wt% calcium carbonate (calcite) were prepared by a milling process based on GMP standards. Four different grades of polylactide were chosen to cover a broad inherent viscosity range of 1.0-3.6 dl/g. The composite material with the lowest inherent viscosity (1.0 dl/g) showed the best processability by SLS. This was caused by the small polymer particle diameter (50 μm) and the small zero-shear melt viscosity (400 Pa·s), which led to fast sintering. The SLS process parameters were developed to achieve low micro-porosity (approx. 2%) and low polymer degradation (no measurable decrease of the inherent viscosity). A biaxial bending strength of up to 75 MPa was achieved. Cell culture assays indicated good viability of MG-63 osteoblast-like cells on the SLS specimens. Finally, the manufacture of 3D scaffolds with interconnected pore structure was demonstrated. After proving the biocompatibility of the material, the developed scaffolds could have great potential to be used as patient-specific bone replacement implants.

Unprecedented high percentage of food waste powder filler in poly lactic acid green composites: synthesis, characterization, and volatile profile

The attractive qualities of plastics lead us, around the world, to an enormous need for plastic goods, which results in their unsustainable overconsumption. Bio-based products are the core concept of circular economy, yet this sector suffers from the high cost of their production. In practice, biopolymers, such as polylactic acid (PLA), are still limitedly used, due to their expensiveness and not outstanding technological properties. A circular and sustainable solution would be to use waste from the food industry as filler that contributes to reduce the cost of PLA-based materials, thereby encouraging their widespread use. At the same time, this would be a circular approach to wisely upgrade food waste and prevent pollution. Ceramic food waste powder fillers from egg shells and from mussel shells were compounded with PLA at 180 °C to obtain composites, which contain an unprecedented high amount of filler, equal to 140 over 100 parts of PLA. We analyzed volatile organic compounds emitted from PLA and, for the very first time, from its composites via headspace-solid phase microextraction-gas chromatography-mass spectrometry (HS-SPME-GC-MS). The molecular fingerprint of the volatiles comprises only three aldehydes, a ketone, and two lactides. Volatiles typical of fossil plastics, that are causative factors of hormone disruption or reproductive dysfunction, are effectively missing. Scanning electron microscopy, used to examine the structure of the composite, indicates that both the egg shells and the mussel shells are suitable fillers, in that they form a sufficiently strong interface with the polymer.

Thermal, Mechanical, and Rheological Properties of Biocomposites Made of Poly(lactic acid) and Potato Pulp Powder

The thermal, mechanical, and rheological properties of biocomposites of poly(lactic acid) (PLA) with potato pulp powder were investigated in order to (1) quantify how the addition of this filler modifies the structure of the polymeric material and (2) to obtain information on the possible miscibility and compatibility between PLA and the potato pulp. The potato pulp powder utilized is a residue of the processing for the production and extraction of starch. The study was conducted by analyzing the effect of the potato pulp concentration on the thermal, mechanical, and rheological properties of the biocomposites. The results showed that the potato pulp powder does not act as reinforcement but as filler for the PLA polymeric matrix. A progressive decrease in elastic modulus, tensile strength, and elongation at break was observed with increasing the potato pulp percentage. This moderate loss of mechanical properties, however, still meets the technical requirements indicated for the production of rigid packaging items. The incorporation of potato pulp powder to PLA offers the possibility to reduce the cost of the final products and promotes a circular economy approach for the valorization of agro-food waste biomass.

Controlled drug release through regulated biodegradation of poly(lactic acid) using inorganic salts

Biodegradation rate of poly(lactic acid) (PLA) has been regulated, both increase and decrease with respect to the biodegradation of pure PLA, by embedding meager amount of inorganic salts in polymer matrix. Biodegradation is performed in enzyme medium on suspension and film and the extent of biodegradation is measured through spectroscopic technique which is also verified by weight loss measurement. Media pH has been controlled using trace amount of inorganic salt which eventually control the biodegradation of PLA. High performance liquid chromatography confirms the hydrolytic degradation of PLA to its monomer/oligomer. Induced pH by metal salts show maximum degradation at alkaline range (with calcium salt) while inhibition is observed in acidic medium (with iron salt). The pH of media changes the conformation of enzyme which in turn regulate the rate of biodegradation. Thermal degradation and increment of modulus indicate improvement in thermo-mechanical properties of PLA in presence of inorganic salts. Functional stability of enzyme with metal salts corresponding to acidic and alkaline pH has been established through a model to explain the conformational changes of the active sites of enzyme at varying pH influencing the rate of hydrolysis leading to regulated biodegradation of PLA. The tuned biodegradation has been applied for the controlled release of drug from the polymer matrix (both sustained and enhanced cumulative release as compared to pure polymer). The cell proliferation and adhesion are influenced by the acidic and basic nature of polymeric material tuned by two different inorganic salts showing better adhesion and proliferation in calcium based composite and, therefore, suggest biological use of these composites in biomedical applications.

Poly(lactic acid)-Mass production, processing, industrial applications, and end of life

Global awareness of material sustainability has increased the demand for bio-based polymers like poly(lactic acid) (PLA), which are seen as a desirable alternative to fossil-based polymers because they have less environmental impact. PLA is an aliphatic polyester, primarily produced by industrial polycondensation of lactic acid and/or ring-opening polymerization of lactide. Melt processing is the main technique used for mass production of PLA products for the medical, textile, plasticulture, and packaging industries. To fulfill additional desirable product properties and extend product use, PLA has been blended with other resins or compounded with different fillers such as fibers, and micro- and nanoparticles. This paper presents a review of the current status of PLA mass production, processing techniques and current applications, and also covers the methods to tailor PLA properties, the main PLA degradation reactions, PLA products' end-of-life scenarios and the environmental footprint of this unique polymer.

PLA composites: From production to properties

Poly(lactic acid) or polylactide (PLA), a biodegradable polyester produced from renewable resources, is used for various applications (biomedical, packaging, textile fibers and technical items). Due to its inherent properties, PLA has a key-position in the market of biopolymers, being one of the most promising candidates for further developments. Unfortunately, PLA suffers from some shortcomings, whereas for the different applications specific end-use properties are required. Therefore, the addition of reinforcing fibers, micro- and/or nanofillers, and selected additives within PLA matrix is considered as a powerful method for obtaining specific end-use characteristics and major improvements of properties. This review highlights recent developments, current results and trends in the field of composites based on PLA. It presents the main advances in PLA properties and reports selected results in relation to the preparation and characterization of the most representative PLA composites. To illustrate the possibility to design the properties of composites, a section is devoted to the production and characterization of innovative PLA-based products filled with thermally-treated calcium sulfate, a by-product from the lactic acid production process. Moreover, are emphasized the last tendencies strongly evidenced in the case of PLA, i.e., the high interest to diversify its uses by moving from biomedical and packaging (biodegradation properties, "disposables") to technical applications ("durables").

Non-isothermal crystallization kinetics, thermal degradation behavior and mechanical properties of poly(lactic acid)/MOF composites prepared by melt-blending methods

In this article, poly(lactic acid)/metal–organic framework composites were prepared by melt-blending method and the effects of MOFs on the non-isothermal crystallization, thermal degradation and mechanical property of poly(lactic acid) were studied.

The Mechanical Properties and Hydrophilicity of Poly(L-Lactide)/Laponite Composite Film

Abatract: The poly (L-lactide)/laponite composite films are prepared by the method of solution blending with polylactide (PLA) and laponite. The results show that when laponite content was lower than 0.2 %( mass w/w), laponite can be uniform dispersed in PLA and the composed material had good stability. Fourier transform infrared spectroscopy (FTIR) study demonstrates that PLA was successfully incorporated with laponite by Si-O bond. The mechanical measurement reveals that the tensile strength of PLA/laponite composite film has been increased with compared to pure PLA. The water contact angle (WCA) tests indicate that the hydrophobicity of the laponite modified PLA films can be improved. The present study reveals that the laponite as a complexing agent can improve the mechanical properties and hydrophilicity of PLA.

Viscoelastic Properties of Mineral-Filled Poly(lactic acid) Composites

Poly(lactic acid) was filled with 20 wt% of the three mineral fillers Mica, Zeolite, and Vansil, differing in the particle shape and surface area. Viscoelastic properties of unfilled and filled composites were investigated via dynamic mechanical analysis, while filler and fracture surface morphology of the composites was analysed through scanning electron microscopy. Results demonstrate the relationships between viscoelastic damping behaviour of filled PLA composites and the filler distribution in the PLA matrix. Both damping reduction and scanning electron microscope analysis revealed that Zeolite was better distributed in the poly(lactic acid) matrix than the other used fillers Mica and Vansil. The interfacial filler/matrix adhesion has again proved to be the key factor determining thermal and mechanical properties of reinforced composite material.

Comparison between Mechanical and Thermal Properties of Polylactic Acid and Natural Rubber Blend Using Calcium Carbonate and Vetiver Grass Fiber as Fillers

From our previous study, natural rubber (NR) was used to improve toughness of poly (lactic acid) (PLA). Impact strength and elongation at break of PLA was increased when adding NR. Moreover, by using NR-g-GMA as compatibilizer for PLA and NR blend, impact strength and elongation at break was improved. However, tensile strength and modulus of PLA/NR blend with and without NR-g-GMA were decreased. In this study, calcium carbonate (CaCO3) and vetiver grass fiber were used as fillers in PLA/NR blend. With the addition of CaCO3 into PLA/NR blend with NR-g-GMA, impact strength and modulus of the composite were further increased with a loss in tensile strength. In contrast, the addition of vetiver grass fiber into PLA/NR blend with NR-g-GMA led to an increase in tensile strength and modulus and a decrease in impact strength and elongation at break. The onset degradation temperatures of PLA composites were lower than that of PLA and PLA/NR blend.

Eco-Challenges of Bio-Based Polymer Composites

In recent years bio-based polymer composites have been the subject of many scientific and research projects, as well as many commercial programs. Growing global environmental and social concern, the high rate of depletion of petroleum resources and new environmental regulations have forced the search for new composites and green materials, compatible with the environment. The aim of this article is to present a brief review of the most suitable and commonly used biodegradable polymer matrices and NF reinforcements in eco-composites and nanocomposites, with special focus on PLA based materials.