Two advanced styrene-butadiene/polybutadiene rubber blends filled with a silanized silica nanofiller for potential use in passenger car tire tread compound

Promoting Cross-Link Reaction of Polymers by the Matrix-Filler Interface Effect: Role of Coupling Agents and Intermediate Linkers

The matrix-filler interface effect plays an important role in determining the structural stability and mechanical properties of polymer composite materials, which remain ambiguous and need to be studied. The network-forming dynamics of poly(3,3-bis (azidomethyl) oxetane-tetrahydrofuran) (PBT) at the ammonium perchlorate (AP) surface was studied by using atomistic molecular dynamics simulation, considering the additives of curing agent toluene diisocyanate (TDI), cross-linker trimethylolpropane (TMP), and coupling agent triethanolamine (TEA). The presence of the AP surface promotes chain cross-link reaction, which is attributed to the increased production of intermediate linkers formed by TDI, TMP, and TEA. The intermediate linker has three reactive sites that can react with PBT main chains to form a cross-linked structure. Owing to the strong interaction with the AP surface, the coupling agent TEA plays a dominant role in forming the intermediate linker. At the early stage of network forming (reaction ratio r < 30%), the AP surface adsorbs TEA, which leads to a maximum contact density to PBT. As r increases to 60%, the density of intermediate linkers near the AP surface reaches a maximum value. Consequently, the chain cross-link reactions between the intermediate linker and PBT main chains are enhanced as r > 60%. This work explains the micromechanism of the promotion of chain cross-link reaction by the interface effect and provides important insights on designing polymer materials with high mechanical properties.

Influence of Treated Distillate Aromatic Extract (TDAE) Content and Addition Time on Rubber-Filler Interactions in Silica Filled SBR/BR Blends

High compatibility and good rubber-filler interactions are required in order to obtain high quality products. Rubber-filler and filler-filler interactions can be influenced by various material factors, such as the presence of processing aids. Although different processing aids, especially the plasticizers, and their effects on compatibility have been investigated in the literature, their influence on rubber-filler interactions in highly active filler reinforced mixtures is not explicit and has not been investigated in depth. For this purpose, the influence of treated distillate aromatic extract (TDAE) oil content and its addition time on interactions between silica and rubber chains were investigated in this study. Rubber-filler and filler-filler interactions of uncured and cured silica-filled SBR/BR blends were characterized by using rubber layer L concept and dynamic mechanical analysis, whereas mechanical properties were studied by tensile test and Shore A hardness. Five parts per hundred rubber (phr) TDAE addition at 0, 1.5, and 3 min of mixing were characterized to investigate the influence of TDAE addition time on rubber-filler interactions. It was observed that addition time of TDAE can influence the development of bounded rubber structure and the interfacial interactions, especially at short time of mixing, less than 5 min. Oil addition with silica at 1.5 min of mixing resulted in fast rubber layer development and a small reduction in storage shear modulus of uncured blends. The influence of oil content on rubber-filler and filler-filler interactions were investigated for the binary blends without oil, with 5 and 20 phr TDAE content. The addition of 5 phr oil resulted in a slight increase in rubber layer and 0.05 MPa reduction in Payne effect of uncured blends. The storage tensile modulus of vulcanizates at small strains decreased from 13.97 to 8.28 MPa after oil addition. Twenty parts per hundred rubber (phr) oil addition to binary blends caused rubber layer L to decrease from 0.45 to 0.42. The storage tensile modulus of the vulcanizates and its reduction with higher amplitudes were incontrovertibly high among the vulcanizates with lower oil content, which were 13.57 and 4.49 MPa, respectively. When any consequential change in mechanical properties of styrene-butadiene rubber (SBR)/butadiene rubber (BR) blends could not be observed at different TDAE addition time, increasing amount of oil in blends enhanced elongation at break, and decreased Shore A hardness and tensile strength.

A study into crack initiation and growth in peroxide-cured silica-filled polybutadiene rubber vulcanisate under a cyclic loading condition

Crack initiation and propagation in a peroxide-cured polybutadiene rubber reinforced with silanised silica nanofiller were studied under a cyclic loading condition. The fatigue properties of the semi-transparent rubber samples were tested at a constant strain amplitude, test frequency and temperature. Initiation and subsequent growth of cracks in the rubber samples were observed using an optical microscope as a function of the number of cycles until the rubber samples failed, indicating that there are two distinct stages in the fatigue failure of the rubber vulcanisate. The cracks were initiated after the rubber was flexed for about 2817 cycles and then the cracks grew from 500 μm and reached to a critical length of 4.6 mm and followed a further 897 cycles, leading to a catastrophic failure of the rubber samples. Correlation between the rate of crack growth, dc/dn, and the strain energy release rate, T, was investigated using the power law index, and a new expression for the measurement of the cyclic fatigue life of the rubber vulcanisate was proposed.

Effect of Bidispersity on Dynamics of Confined Polymer Films

Using Monte Carlo simulations, we studied the effect of bidispersity on the dynamics of polymer films capped between two neutral walls, where we chose three representative compositions for bidispersed polymer films. Our results demonstrate that the characteristic entanglement length is an important parameter to clarify the effect of the bidispersity on the dynamics of polymer films. For the short chains, shorter than the characteristic entanglement length, the average number of near-neighboring particles increases with the decrease of the film thickness and limits the diffusivity of the short chains, which is independent of the film compositions. However, the dynamics of the long chains, of which is above the characteristic entanglement length, is determined by the film’s composition. In our previous paper, we inferred from the structures and entanglements of the bidisperse system with short and long chains that the constraint release contributes significantly to the relaxation mechanism of long chains. By calculating the self-diffusion coefficient of long chains, we confirmed this prediction that, with a lower weight fraction of long chains, the self-diffusion coefficient of long chains decreases slowly with the decrease of the film thickness, which is similar to that of short chains. With a higher weight fraction of long chains, the competition between the disentanglement and the increased in the local degree of confinement which resulted in the self-diffusion coefficient of long chains varying non-monotonically with the film thickness. Furthermore, for the bidisperse system with long and long chains, the diffusivity of long chains was not affected by the constraint release, which varied nonmonotonically with the decrease of the film thickness due to the competition between the disentanglement and the enhanced confinement. Herein, compared with the previous work, we completely clarified the relationship between the structures and dynamics for three representative compositions of bidisperse polymer films, which contains all possible cases for bidisperse systems. Our work not only establishes a unified understanding of the dependency of dynamics on the bidispersity of polymer films, but also helps to understand the case of polydispersity, which can provide computational supports for various applications for polymer films.

Constructing a Multiple Covalent Interface and Isolating a Dispersed Structure in Silica/Rubber Nanocomposites with Excellent Dynamic Performance

Realizing and manipulating a fine dispersion of silica nanoparticles (NPs) in the polymer matrix is always a great challenge. In this work, we first successfully synthesized N, N'-bis[3-(triethoxysilyl)propyl-isopropanol]-propane-1,3-diamine (TSPD), which was a new interface modifier, aiming to promote the dispersion of silica NPs. Through Fourier transform infrared spectroscopy, nuclear magnetic resonance analysis, and mass spectroscopy, we verified that TSPD contains together six ethoxy groups at its two ends. Then, we used this TSPD to modify the pure silica NPs, and this modified silica was abbreviated as D-MS, which is realized by the thermal gravimetric analysis examination, scanning electron microscopy analysis, and dynamic light scattering results. It was clearly observed that D-MS NPs are connected to one another but are not conglutinated tightly, exhibiting a novel predispersed structure with around 1-2 nm certain extent of interparticle distance. Next, we fabricated the following four elastomer nanocomposites such as pure silica/natural rubber (NR) composite (PS-NR), D-MS/NR composite (DMS-NR), bis-(γ-triethoxysilylpropyl)-tetrasulfide (TESPT)-modified silica/NR composite (TS-NR), and TESPT-modified D-MS/NR composite (T&DMS-NR) and found that the Payne effect is the smallest for T&DMS-NR via the combination use of the D-MS and the traditional coupling agent TESPT, which is attributed to its best dispersion state evidenced by the transmission electron microscopy results. Moreover, by measuring a series of other important mechanical performances such as the stress-strain curve, the dynamic strain dependence of the loss factor, and the heat build-up, we concluded that the T&DMS-NR system greatly exceeds those of the three other rubber composites. In general, this new approach provides a good opportunity to prepare a silica/rubber composite with excellent properties in mechanical strength and dynamic behavior by tailoring the fine dispersion of NPs.

Structure-Function relationships of equine menisci

Meniscal pathologies are among the most common injuries of the femorotibial joint in both human and equine patients. Pathological forces and ensuing injuries of the cranial horn of the equine medial meniscus are considered analogous to those observed in the human posterior medial horn. Biomechanical properties of human menisci are site- and depth- specific. However, the influence of equine meniscus topography and composition on its biomechanical properties is yet unknown. A better understanding of equine meniscus composition and biomechanics could advance not only veterinary therapies for meniscus degeneration or injuries, but also further substantiate the horse as suitable translational animal model for (human) meniscus tissue engineering. Therefore, the aim of this study was to investigate the composition and structure of the equine knee meniscus in a site- and age-specific manner and their relationship with potential site-specific biomechanical properties. The meniscus architecture was investigated histologically. Biomechanical testing included evaluation of the shore hardness (SH), stiffness and energy loss of the menisci. The SH was found to be subjected to both age and site-specific changes, with an overall higher SH of the tibial meniscus surface and increase in SH with age. Stiffness and energy loss showed neither site nor age related significant differences. The macroscopic and histologic similarities between equine and human menisci described in this study, support continued research in this field.

Silica Modified by Alcohol Polyoxyethylene Ether and Silane Coupling Agent Together to Achieve High Performance Rubber Composites Using the Latex Compounding Method

The study of preparing silica/rubber composites used in tires with low rolling resistance in an energy-saving method is fast-growing. In this study, a novel strategy is proposed, in which silica was modified by combing alcohol polyoxyethylene ether (AEO) and 3-mercaptopropyltriethoxysilane (K-MEPTS) for preparing silica/natural rubber (NR) master batches. A thermal gravimetric analyzer and Raman spectroscopy results indicated that both AEO and K-MEPTS could be grafted on to the silica surface, and AEO has a chance to shield the mercaptopropyl group on K-MEPTS. Silica modified by AEO and K-MEPTS together was completely co-coagulated with the rubber in preparing silica/NR composites using the latex compounding method with the help of the interaction between AEO and K-MEPTS. The performance of composites prepared by silica/NR master batches was investigated by a rubber process analyzer (RPA), transmission electron microscopy (TEM) and a tensile tester. These results demonstrate that AEO forms a physical interface between silica and rubber, resulting in good silica dispersion in the matrix. K-MEPTS forms a chemical interface between silica and rubber, enhancing the reinforcing effect of silica and reducing the mutual friction between silica particles. In summary, using a proper combination of AEO and K-MEPTS is a user-friendly approach for preparing silica/NR composites with excellent performance.

Characterization on the phase separation behavior of styrene-butadiene rubber/polyisoprene/organoclay ternary blends under oscillatory shear

The present work investigated the influence of organoclay (organo-montmorillonite, OMMT) on the phase separation behavior and morphology evolution of solution polymerized styrene-butadiene rubber (SSBR)/low vinyl content polyisoprene (LPI) blends with rheological methodology. It was found that the incorporation of OMMT not only reduced the droplet size of the dispersion phase, slowed down the phase separation kinetics, also enlarged the processing miscibility window of the blends. The determination on the wetting parameters indicated that due to the oscillatory shear effect, the OMMT sheets might localize at the interface between the two phases and act as compatibilizer or rigid barrier to prevent domain coarsening, resulting in slow phase separation kinetics, small droplet size, and stable morphology. The analysis of rheological data by the Palierne model provided further confirmation that the addition of OMMT can decrease the interfacial tension and restrict the relaxation of melt droplets. Therefore, a vivid "sea-fish-net" model was proposed to describe the effect of OMMT on the phase separation behavior of SSBR/LPI blends, in which the OMMT sheets acted as the barrier (net) to slow down the domain coarsening/coalescence in phase separation process of SSBR/LPI blends.