Characterization of rigid polyurethane foams containing microencapsulted phase change materials: Microcapsules type effect

Phase-Change Materials as Cryo-Shock Absorbers in Rigid Polyurethane Cryogenic Insulation Foams

This study investigates the effects of microencapsulated phase-change materials (PCMs) on the density and thermal conductivity of rigid polyurethane (PU) foams, alongside their mechanical properties. Introducing PCMs into the foam composition results in increased viscosity, complicating the mixing of polyol and isocyanate components. This viscosity increase can slow the foaming rate and subsequently raise the foam density, as observed in both poured and sprayed rigid PU foams containing 5% and 10% PCM, leading to density increases of up to 9%. Despite these slight density changes, the thermal conductivity remained relatively stable due to the preservation of the foam's closed-cell structure. The mechanical evaluation revealed a decrease in compressive and tensile strength with a higher PCM content attributed to defects arising in the foam's cellular architecture. However, adhesive strength to aluminum substrates improved, particularly with 5% PCM, possibly due to a more consistent foam structure during the slower foaming process. Differential scanning calorimetry and a dynamic mechanical analysis indicated that the incorporation of PCM increased the glass transition temperature and affected the foam's mechanical properties. This research underscores the potential of microencapsulated PCMs to enhance the functionality of rigid PU foams while needing careful consideration of their concentration to avoid compromising the structural integrity.

Thermal Stability and Flame Retardancy of Rigid Polyurethane Foam Composites Filled with Phase-Change Microcapsule

The flammability of rigid polyurethane foam (RPUF) limits its application. A new type of chitosan phase-change microcapsule (CS/PCM) was successfully prepared by the condensation method with chitosan and gum acacia as the wall material and paraffin as the core material. CS/PCM was introduced into RPUF composite material as filler to improve the thermal and flame-retardant properties of polyurethane. The morphology, structure, thermal properties and flame retardancy of the materials were characterized by scanning electron microscopy (SEM), X-ray diffractometer (XRD), thermogravimetric (TG) analysis, differential scanning calorimetry (DSC) and cone calorimetry. It is found that when the CS/PCM content is 30 wt%, the latent heat of phase transition of RPUF-30 is 12.308 J/g, the limiting oxygen index (LOI) is 26.1% and the fire risk is reduced. The flame-retardant mechanism shows that the barrier effect provided by chitosan plays an important role in effectively blocking the transfer of heat and combustible gas, and improving the flame-retardant property of the composite. This paper provides a new idea for the application of CS/PCM in RPUF.

Biomass-Based Shape-Stabilized Composite Phase-Change Materials with High Solar-Thermal Conversion Efficiency for Thermal Energy Storage

To alleviate the increasing energy crisis and achieve energy saving and consumption reduction in building materials, preparing shape-stabilized phase-change materials using bio-porous carbon materials from renewable organic waste to building envelope materials is an effective strategy. In this work, pine cone porous biomass carbon (PCC) was prepared via a chemical activation method using renewable biomaterial pine cone as a precursor and potassium hydroxide (KOH) as an activator. Polyethylene glycol (PEG) and octadecane (OD) were loaded into PCC using the vacuum impregnation method to prepare polyethylene glycol/pine cone porous biomass carbon (PEG/PCC) and octadecane/pine cone porous biomass carbon (OD/PCC) shape-stabilized phase-change materials. PCCs with a high specific surface area and pore volume were obtained by adjusting the calcination temperature and amount of KOH, which was shown as a caterpillar-like and block morphology. The shape-stabilized PEG/PCC and OD/PCC composites showed high phase-change enthalpies of 144.3 J/g and 162.3 J/g, and the solar-thermal energy conversion efficiencies of the PEG/PCC and OD/PCC reached 79.9% and 84.8%, respectively. The effects of the contents of PEG/PCC and OD/PCC on the temperature-controlling capability of rigid polyurethane foam composites were further investigated. The results showed that the temperature-regulating and temperature-controlling capabilities of the energy-storing rigid polyurethane foam composites were gradually enhanced with an increase in the phase-change material content, and there was a significant thermostatic plateau in energy absorption at 25 °C and energy release at 10 °C, which decreased the energy consumption.

Controlled Latent Heat Phase-Change Microcapsules for Temperature Regulation

Microencapsulation of phase-change materials (PCMs) is of great value and significance for improving energy efficiency and reducing carbon dioxide emissions. Here, highly controllable phase-change microcapsules (PCMCs) with hexadecane as the core material and polyurea as the shell material were developed for precise temperature regulation. A universal liquid-driven active flow focusing technique platform was used to adjust the diameter of PCMCs, and the shell thickness can be controlled by adjusting the monomer ratio. In synchronized regime, the droplet size is only related to the flow rate and excitation frequency, which can be accurately predicted by the scaling law. The fabricated PCMCs have uniform particle size with a coefficient of variation (CV) under 2%, smooth surface, and compact structure. Meanwhile, under the good protection of a polyurea shell, PCMCs exhibit fair phase-change performance, strong heat storage capacity, and good thermal stability. The PCMCs with different sizes and wall thickness show obvious differences in thermal properties. The feasibility of the fabricated hexadecane phase-change microcapsules in phase-change temperature regulation was verified by thermal analysis. These features indicate that the developed PCMCs by the active flow focusing technique platform have broad application prospects in thermal energy storage and thermal management.

Long-Term Autonomic Thermoregulating Fabrics Based on Microencapsulated Phase Change Materials

Microcapsules loaded with n-docosane as phase change material (mPCMs) for thermal energy storage with a phase change transition temperature in the range of 36-45 °C have been employed to impregnate cotton fabrics. Fabrics impregnated with 8 wt % of mPCMs provided 11 °C of temperature buffering effect during heating. On the cooling step, impregnated fabrics demonstrated 6 °C temperature increase for over 100 cycles of switching on/off of the heating source. Similar thermoregulating performance was observed for impregnated fabrics stored for 4 years (1500 days) at room temperature. Temperature buffering effect increased to 14 °C during heating cycle and temperature increase effect reached 9 °C during cooling cycle in the aged fabric composites. Both effects remained stable in aged fabrics for more than 100 heating/cooling cycles. Our study demonstrates high potential use of the microencapsulated n-docosane for thermal management applications, including high-technical textiles, footwear materials, and building thermoregulating covers and paints with high potential for commercial applications.

Foamed Phase Change Materials Based on Recycled Polyethylene/Paraffin Wax Blends

Foamed phase-change materials (FPCMs) were prepared using recycled linear low-density polyethylene (LLDPE) blended with 30 wt.% of paraffin wax (PW) and foamed by 1,1'-azobiscarbamide. The protection of pores' collapse during foaming process was insured through chemical cross-linking by organic peroxide prior foaming. This work represents one of very few attempts for a preparation of polymeric phase change foams without a use of micro-encapsulated phase change component leading to the enhancement of the real PCM component (PW) within a final product. The porous structure of fabricated foams was analyzed using micro-computed tomography, and direct observation, and reconstruction of the internal structure was investigated. The porosity of FPCMs was about 85-87 vol.% and resulting thermal conductivity 0.054-0.086 W/m·K. Differential Scanning Calorimetry was used to determine the specific enthalpies of melting (22.4-25.1 J/g) what is the latent heat of materials utilized during a heat absorption. A stability of samples during 10 heating/cooling cycles was demonstrated. The phase change changes were also investigated using the dynamic mechanical analysis from 0° to 65 °C during the 10 cycles, and the mechanical stability of the system and phase-change transition were clearly confirmed, as proved by DSC. Leaching test revealed a long-term release of PW (around 7% of its original content) from samples which were long term stored at temperatures over PW melting point. This is the usual problem concerning polymer/wax blends. The most common, industrially feasible solution is a lamination of products, for instance by aluminum foils. Finally, the measurement of the heat flow simulating the real conditions shows that samples containing PW decrease the energy passing through the sample from 68.56 to 34.88 kJ·m^-2. In this respect, FPCMs provide very effective double functionality, firstly common thermal insulators, and second, as the heat absorbers acting through melting of the PW and absorbing the excessive thermal energy during melting. This improves the heat protection of buildings and reduces temperature fluctuations within indoor spaces.

Thermophysical Properties of Multifunctional Syntactic Foams Containing Phase Change Microcapsules for Thermal Energy Storage

Syntactic foams (SFs) combining an epoxy resin and hollow glass microspheres (HGM) feature a unique combination of low density, high mechanical properties, and low thermal conductivity which can be tuned according to specific applications. In this work, the versatility of epoxy/HGM SFs was further expanded by adding a microencapsulated phase change material (PCM) providing thermal energy storage (TES) ability at a phase change temperature of 43 °C. At this aim, fifteen epoxy (HGM/PCM) compositions with a total filler content (HGM + PCM) of up to 40 vol% were prepared and characterized. The experimental results were fitted with statistical models, which resulted in ternary diagrams that visually represented the properties of the ternary systems and simplified trend identification. Dynamic rheological tests showed that the PCM increased the viscosity of the epoxy resin more than HGM due to the smaller average size (20 µm vs. 60 µm) and that the systems containing both HGM and PCM showed lower viscosity than those containing only one filler type, due to the higher packing efficiency of bimodal filler distributions. HGM strongly reduced the gravimetric density and the thermal insulation properties. In fact, the sample with 40 vol% of HGM showed a density of 0.735 g/cm³ (−35% than neat epoxy) and a thermal conductivity of 0.12 W/(m∙K) (−40% than neat epoxy). Moreover, the increase in the PCM content increased the specific phase change enthalpy, which was up to 68 J/g for the sample with 40 vol% of PCM, with a consequent improvement in the thermal management ability that was also evidenced by temperature profiling tests in transient heating and cooling regimes. Finally, dynamical mechanical thermal analysis (DMTA) showed that both fillers decreased the storage modulus but generally increased the storage modulus normalized by density (E′/ρ) up to 2440 MPa/(g/cm³) at 25 °C with 40 vol% of HGM (+48% than neat epoxy). These results confirmed that the main asset of these ternary multifunctional syntactic foams is their versatility, as the composition can be tuned to reach the property set that best matches the application requirements in terms of TES ability, thermal insulation, and low density.

Phase Change Material (PCM) Microcapsules for Thermal Energy Storage

Phase change materials (PCMs) are gaining increasing attention and becoming popular in the thermal energy storage field. Microcapsules enhance thermal and mechanical performance of PCMs used in thermal energy storage by increasing the heat transfer area and preventing the leakage of melting materials. Nowadays, a large number of studies about PCM microcapsules have been published to elaborate their benefits in energy systems. In this paper, a comprehensive review has been carried out on PCM microcapsules for thermal energy storage. Five aspects have been discussed in this review: classification of PCMs, encapsulation shell materials, microencapsulation techniques, PCM microcapsules’ characterizations, and thermal applications. This review aims to help the researchers from various fields better understand PCM microcapsules and provide critical guidance for utilizing this technology for future thermal energy storage.

Density Effect on Flame Retardancy, Thermal Degradation, and Combustibility of Rigid Polyurethane Foam Modified by Expandable Graphite or Ammonium Polyphosphate

The current study aims at comparatively investigating the effect of apparent density on flame retardancy, thermal degradation and combustion behaviors of rigid polyurethane foam (RPUF), RPUF/ expandable graphite (EG) and RPUF/ ammonium polyphosphate (APP). A series of RPUF, RPUF/EG and RPUF/APP samples with different apparent densities (30, 60 and 90 kg/m³) were prepared. The flame retardancy, thermal degradation, and combustion behaviors of each sample were investigated. Limiting oxygen index (LOI) results indicated that increasing apparent density was beneficial to the flame retardancy of all foam systems. The effect of apparent density on the enhancement of flame retardancy followed the sequence of RPUF < RPUF/APP < RPUF/EG. Thermogravimetric analysis (TGA) results showed that an increase in the apparent density can cause more weight loss in the first degradation stage and less weight loss in the second degradation stage for all foam systems. The combustion behaviors also showed significant differences. The samples with a higher apparent density showed a longer duration of heat release and higher total heat release (THR). The findings in this study demonstrated that apparent density played an important role in flame retardancy, thermal degradation, and combustion behaviors of RPUF, which must be paid more attention in the studies of flame-retardant RPUF.

Interfacial Polycondensation Synthesis of Optically Sensitive Polyurea Microcapsule

TMPTA prepolymer resin and photoinitiators of ITX/TPO had been encapsulated in core-shell structured microcapsules as optical responding ingredients based on interfacial polycondensation method, and polyurea structured microcapsule shell had been formed on the sheared O/W interface. The synthesized microcapsule had regular core-shell structure with the diameter of about 0.455 μm and shell thickness of about 40 nm. UV-visible absorption spectra indicated that the encapsulated ITX and TPO photoinitiators could efficiently absorb UV irradiation. Under exposure, the C=C bonds absorbance of the microencapsulated TMPTA decreased rapidly and then nearly unchanged during further exposure after 30 s. This implied that the optical response was achieved by C=C bond cleavage of TMPTA monomer initiated by the photoinitiator radicals, to form network polymers in microcapsules. The relative crosslinking rate was about 50%. Due to core polymer formation, the thermal phase change temperature of exposed microcapsules was narrowed and ranged from 105 to 205°C, compared with that from 125 to 260°C of unexposed microcapsules. Furthermore, the image density decrease at longer irradiation time had also verified the optical responding function of the synthesized microcapsules in macroscopic viewpoint.