Structures and impact strength variation of chemically crosslinked high-density polyethylene: effect of crosslinking density

Impact strength of high-density polyethylene (HDPE), especially at low temperature, is crucial for its applications outdoors because of its poor impact strength. In order to improve the impact strength of HDPE, crosslinked HDPE was prepared by the addition of a peroxide crosslink agent, bis(tert-butyldioxyisopropyl)benzenehexane, and the effect of the crosslinking density on the microstructures and mechanical properties, especially impact strength between −60 °C and 23 °C, were investigated. The results show that the crosslinking density is controlled by varying the content of the crosslinking agent. It is found that, at room temperature, with increase in the content of crosslink agent from 0% to 0.5–0.7%, the impact strength increases from 4 kJ m⁻² to about 80 kJ m⁻² and the elongation at break increases from 20% to about 550%. With further increase in the content of crosslink agent to 1.5%, the impact strength and the elongation at break reduce to 64 kJ m⁻² and 360% respectively. With increase in crosslink agent, the flexural modulus, yield strength, crystallinity, mean lamellar thickness, crystal size and spherulitic size and the brittle–ductile transition temperature (BDTT) decrease, and the gel content, impact strength of the HDPE at low temperature, intensity of β transition increase significantly. In considering both the room temperature mechanical properties and low temperature impact strength, the optimized content of the crosslink agent is about 0.7%. Overall, crosslinking significantly improves the toughness and impact strength of HDPE and extends its application, especially at low temperature.

Crosslinking significantly improves the toughness and impact strength of HDPE and extends its application, especially at low temperature.

Preparation of Maleic Anhydride Grafted Poly(trimethylene terephthalate) (PTT-g-MA) by Reactive Extrusion Processing

Maleic anhydride (MA) grafted with poly(trimethylene terephthalate) (PTT)—abbreviated as PTT-g-MA—can be used as a compatibilizing agent to improve the compatibility and dispersion of nanofillers and a dispersed polymer phase into PTT matrix. This work suggests the preparation of PTT-g-MA using a mixture of PTT, MA, and benzoyl peroxide (BPO) by a reactive extrusion process. PTT-g-MA was characterized to confirm the grafting reaction of maleic anhydride on PTT chains by Fourier transform infrared (FTIR) spectroscopy. Thermal properties (differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA)) and rheological analysis (parallel plates rheology) were used to prove the changes that occurred after the graphitization reaction. The reactive processing route allowed the production of the compatibilizing agent (PTT-g-MA) with good thermal properties and with lower viscosity compared to neat PTT, and this could be an alternative for the compatibilization of polymer blends, as example for PTT/ABS (acrylonitrile butadiene styrene) blends and nanocomposites based on PTT matrix.

Influence of Blending Protocol on the Thermal and Mechanical Properties of HDPE/LLDPE Blend-Based Nanocomposites

Nanocomposites based on high density polyethylene (HDPE)/linear low density polyethylene (LLDPE) blend were prepared by melt compounding in a twin-screw extruder using an organoclay (montmorillonite) as nano-filler and maleic anhydride-grafted linear low density polyethylene (LLDPE-g-MA) as compatibilizer. The effects of two blending protocols were also investigated. In the first blending protocol LLDPE and LLDPE-g-MA were first reinforced with organoclay and then this nanocomposite was later blended with HDPE, and the second blending protocol LLDPE-g-MA was mixed with organoclay first and then this masterbatch was diluted with HDPE and LLDPE. The preparation of the masterbatch resulted in the degradation of polyethylene, with crosslinking formation which increase the viscosity of the polymer and facilitated the dispersion of the organoclay in the polymeric matrix. WAXD and TEM were used to determine the effect of blending protocol and organoclay content on the intercalation and mechanical properties. The introduction of a maleated polyethylene was required to improve the organoclay dispersion in the nanocomposites. Thermal and mechanical properties of the nanocomposites were affected by blending protocols and the content of organoclay. The degree of crystallinity of the materials prepared using the first blending protocol decreased upon the intercalation of clay platelets whereas for the materials obtained using the second blending protocol the degree of crystallinity decreased due the crosslinking which further restricted mobility and diffusion of polymer chains. The nanocomposites show higher values of tensile modulus, flexural modulus and HDT compared to the blend without the addition of organoclay. The OMMT content added to the polymer blend results in significant and well correlated improvements in tensile and flexural moduli.