Correlation between natural exposure and artificial ageing test for typical marine coating systems

Artificial Weathering Test Methods of Waterborne Acrylic Coatings for Steel Structure Corrosion Protection

Corrosion protection technologies based on waterborne paints have become increasingly popular as steel structure protection, which implies the need to determine relevant assessment methods considering the conditions of use and product-specific characteristics. This study attempts to evaluate the fitness of standard corrosion protection weathering methods and an original cyclic test for verifying the resistance of waterborne acrylic coatings to environmental conditions. Changes to the properties of artificially weathered coatings were analysed with reference to those observed during exposure in natural conditions. The degree of coating degradation after exposure to neutral salt spray and condensation humidity was determined to significantly exceed the changes observed in natural conditions. An original cyclic test caused changes in the appearance, microstructure, FT-IR spectrum and utility properties of the coatings, such as thickness, colour, hardness, adhesion and impedance, similar to those observed in the natural environment. The results confirm that the programming direction of waterborne coatings artificial weathering tests is adequate and promising.

Observation of the Effect of Aging on the Structural Changes of Polyurethane/Polyurea Coatings

In this study, polyurethane/polyurea coatings were exposed to four different types of aging: aging in the natural environment (NC), accelerated ultraviolet aging (UV), aging in a sodium chloride solution (NaCl), and thermal aging (TC). To monitor the changes that occurred during these processes, the thickness was measured and microscopic and macroscopic observations were conducted continuously. The samples aged under various conditions were then subjected to spectroscopic (FTIR) and thermal (TGA) analysis to determine the possible structural changes in the coatings. The dependence of aging conditions on the physicochemical properties of the tested coating surfaces was thoroughly investigated and characterized by the water contact angle and surface free energy. Adhesion tests were performed after the established aging period. The results show that different aging conditions have a tremendous effect on the appearance and pull-off strength. The coatings that age in a NaCl solution are more affected in terms of their adhesion.

New Hybrid Polyurea-Polyurethane Elastomers with Antistatic Properties and an Influence of Various Additives on Their Physicochemical Properties

Polyurea is a synthetic high-strength elastomeric material that can be sprayed as a coating over existing structures in order to protect against weathering effects. It is ideal for anti-corrosion protection and is characterized by excellent mechanical properties and adhesion to various surfaces. Further development of this technology may allow obtaining new coatings with improved antistatic properties, which would be an excellent alternative compared to used antistatic epoxy paints. This paper will examine the influence of tetraalkylammonium salt (1), potassium hexafluorophosphate solution (2) and imidazolium-based ionic liquid (3) on the improvement of antistatic properties of the polyurea-polyurethane coatings. In addition, the modified samples were also verified in terms of changes in mechanical properties and the appearance of functional groups other than in the reference sample, as well as surface defects that may arise due to incompatibility of the antistatic additive with the polymer matrix. In order to obtain information about the properties mentioned above, the electrical resistance was determined, the tensile strength and elongation were measured, FT-IR spectra were made, and images were taken with the use of scanning electron microscopy. The conducted research showed that the antistatic properties of the tested hybrid coatings could be improved, but their use may be associated with certain limitations that should be taken into account when designing such materials.

Flame Retardancy Properties and Physicochemical Characteristics of Polyurea-Based Coatings Containing Flame Retardants Based on Aluminum Hydroxide, Resorcinol Bis(Diphenyl Phosphate), and Tris Chloropropyl Phosphate

Polyurea is a synthetic material made by the reaction of isocyanate and polymer blend-containing amines. Due to its outstanding mechanical properties and fast curing, polyurea-based coatings have found dozens of applications, including waterproofing and anti-corrosion coatings. Further development of this material can create a flame-retardant product, a good alternative for common products available on the market, such as intumescent coatings. To improve the flame retardancy of polyurea, several flame retardants were investigated. The influence of aluminum hydroxide, resorcinol bis(diphenyl phosphate) (RDP), and tris chloropropyl phosphate (TCPP) on flame retardancy and morphology was studied. The following methods were used: infrared spectroscopy, scanning electron microscopy, thermogravimetric analysis, limiting oxygen index, and tensile strength. The examinations mentioned above showed the improvement of flame-retardancy of polyurea for two products: chlorinated organophosphate and organophosphate. Nevertheless, using the chlorinated organophosphate additive caused a rapid deterioration of mechanical properties.

Investigations on Aging Behavior and Mechanism of Polyurea Coating in Marine Atmosphere

In this investigation, the aging behaviors of polyurea coating exposed to marine atmosphere for 150 days were studied and the mechanism was analyzed. The influences on surface and mechanical properties, surface morphology, thermal stability behavior, as well as chemical changes evolution of the coating were investigated. By attenuated total reflectance fourier transform infrared spectroscopy (ATR–FTIR) and X-ray photoelectron spectroscopy (XPS), changes in the chemical properties of polyurea coatings before (PCB) and after 150 d (PCA) of aging were analyzed, and emphasis was given to the effect of aging on functional group change, the hydrogen bonding behavior, and phase separated morphology. The results displayed prominent chain scission during aging, such as N–H, C=O, and C–O–C and the hydrogen bonded urea carbonyl content showed a decrease trend. The relative content of soft and hard segments showed a significant change, which increased the degree of phase separation.

Study on a Novel Recyclable Anticorrosion Gel Coating Based on Ethyl Cellulose and Thermoplastic Polyurethane

In this paper, ethyl cellulose, thermoplastic polyurethane, and mineral oil were used as the main raw materials to synthesize a recyclable thermoplastic gel for anticorrosion coatings by a hot melt method. In addition, the effect of thermoplastic polyurethane on the properties of the coating was discussed. The structure and corrosion protection properties of the coating were characterized and analyzed by a scanning electron microscope, transmission electron microscope, X-ray diffraction, infrared spectroscopy, dynamic mechanical analysis, salt spray test, and electrochemical measurements. The results show that the ethyl cellulose and oil in the coating can form a stable organic-gel structure by hydrogen bonding, and the mineral oil and castor oil are uniformly dispersed in the coating. The surface of the coating does not change after 3000 h of a salt spray test. During the repeated hot melting spraying and immersion in 3.5 wt.% NaCl solution for five times, the electrochemical impedance modulus of the coating was always above 109 Ω⋅cm2, the water absorption rate was always less than 1.5 wt.%, and the mechanical properties of the coating did not decrease. This novel coating could be used for the corrosion protection of flange and valve connections in pipeline and bolting connections in different industries. The disassembly and assembly operation of these connection structures during the regular maintenance will destroy the ordinary anticorrosion coating, and the irregular geometric shape of such places also make difficulties for the preparation of ordinary coatings onsite.