A simple and cost-efficient route to prepare sulfonated dihalo-monomers for synthesizing sulfonated aromatic PEMs

We present a simple and cost-efficient route for the preparation of sulfonated dihalo-monomers for the synthesis of hydrocarbon ionomers. After conventional monomer sulfonation, excess sulfuric acid is quantitatively removed by neutralization with BaCO3. This leads to the precipitation of excess H2SO4 as insoluble BaSO4, which is easily separated from the sulfonated monomers in their soluble Ba-forms by filtration. Compared to conventional methods, the proposed approach leads to higher yields, drastically reduces the number of purification steps, and can easily be expanded to the preparation of other sulfonated monomers. The specific monomers presented here are suitable for the preparation of sulfonated polyarylenes and sulfonated polyphenylenes.

Proton-Conducting Membranes from Polyphenylenes Containing Armstrong's Acid

This study demonstrates the use of 1,5-naphthalenedisulfonic acid as a suitable building block for the efficient and economic preparation of alternating sulfonated polyphenylenes with high ion-exchange capacity (IEC) via Suzuki polycondensation. Key to large molar masses is the use of an all-meta-terphenyl comonomer instead of m-phenyl, the latter giving low molar masses and brittle materials. A protection/deprotection strategy for base-stable neopentyl sulfonates is successfully implemented to improve the solubility and molar mass of the polymers. Solution-based deprotection of polyphenylene neopentyl sulfonates at 150 °C in dimethylacetamide eliminates isopentylene quantitatively, resulting in membranes with high IEC (2.93 mequiv/g) and high proton conductivity (σ = 138 mS/cm). Water solubility of these copolymers with high IEC requires thermal cross-linking to prevent their dissolution under operating conditions. By balancing the temperature and time of the cross-linking process, water uptake can be restricted to 50 wt %, retaining an IEC of 2.33 mequiv/g and a conductivity of 85 mS/cm. Chemical stability is addressed by treatment of the membranes under Fenton's conditions and by considering barrier heights for desulfonation using density functional theory (DFT) calculations. The DFT results suggest that 1,5-disulfonated naphthalenes are at least as stable as sulfonated polyphenylenes against desulfonation.

Water Electrolysis toward Elevated Temperature: Advances, Challenges and Frontiers

Since severe global warming and related climate issues have been caused by the extensive utilization of fossil fuels, the vigorous development of renewable resources is needed, and transformation into stable chemical energy is required to overcome the detriment of their fluctuations as energy sources. As an environmentally friendly and efficient energy carrier, hydrogen can be employed in various industries and produced directly by renewable energy (called green hydrogen). Nevertheless, large-scale green hydrogen production by water electrolysis is prohibited by its uncompetitive cost caused by a high specific energy demand and electricity expenses, which can be overcome by enhancing the corresponding thermodynamics and kinetics at elevated working temperatures. In the present review, the effects of temperature variation are primarily introduced from the perspective of electrolysis cells. Following an increasing order of working temperature, multidimensional evaluations considering materials and structures, performance, degradation mechanisms and mitigation strategies as well as electrolysis in stacks and systems are presented based on elevated temperature alkaline electrolysis cells and polymer electrolyte membrane electrolysis cells (ET-AECs and ET-PEMECs), elevated temperature ionic conductors (ET-ICs), protonic ceramic electrolysis cells (PCECs) and solid oxide electrolysis cells (SOECs).

Recent Advancements in Polyphenylsulfone Membrane Modification Methods for Separation Applications

Polyphenylsulfone (PPSU) membranes are of fundamental importance for many applications such as water treatment, gas separation, energy, electronics, and biomedicine, due to their low cost, controlled crystallinity, chemical, thermal, and mechanical stability. Numerous research studies have shown that modifying surface properties of PPSU membranes influences their stability and functionality. Therefore, the modification of the PPSU membrane surface is a pressing issue for both research and industrial communities. In this review, various surface modification methods and processes along with their mechanisms and performance are considered starting from 2002. There are three main approaches to the modification of PPSU membranes. The first one is bulk modifications, and it includes functional groups inclusion via sulfonation, amination, and chloromethylation. The second is blending with polymer (for instance, blending nanomaterials and biopolymers). Finally, the third one deals with physical and chemical surface modifications. Obviously, each method has its own limitations and advantages that are outlined below. Generally speaking, modified PPSU membranes demonstrate improved physical and chemical properties and enhanced performance. The advancements in PPSU modification have opened the door for the advance of membrane technology and multiple prospective applications.

Crosslinked Sulfonated Polyphenylsulfone (CSPPSU) Membranes for Elevated-Temperature PEM Water Electrolysis

In order to reduce the burden on the environment, there is a need to develop non-fluorinated electrolyte membranes as alternatives to fluorinated electrolyte membranes, and water electrolysis using hydrocarbon-based electrolyte membranes has been studied in recent years. In this paper, for the first time, we report elevated-temperature water electrolysis properties of crosslinked sulfonated polyphenylsulfone (CSPPSU) membranes prepared by sulfonation and crosslinking of hydrocarbon-based PPSU engineering plastics. The sulfone groups of the CSPPSU membrane in water were stable at 85 °C (3600 h) and 150 °C (2184 h). In addition, the polymer structure of the CSPPSU membrane was stable during small-angle X-ray scattering (SAXS) measurements from room temperature to 180 °C. A current density of 456 mA/cm² was obtained at 150 °C and 1.8 V in water electrolysis using the CSPPSU membrane and IrO₂/Ti as the catalytic electrode for oxygen evolution. The stability of the CSPPSU membrane at elevated temperatures with time was evaluated. There were some issues in the assembly of the CSPPSU membrane and the catalytic electrode. However, the CSPPSU membrane has the potential to be used as an electrolyte membrane for elevated-temperature water electrolysis.

Crosslinked Sulfonated Polyphenylsulfone-Vinylon (CSPPSU-vinylon) Membranes for PEM Fuel Cells from SPPSU and Polyvinyl Alcohol (PVA)

A crosslinked sulfonated polyphenylsulfone (CSPPSU) polymer and polyvinyl alcohol (PVA) were thermally crosslinked; then, a CSPPSU-vinylon membrane was synthesized using a formalization reaction. Its use as an electrolyte membrane for fuel cells was investigated. PVA was synthesized from polyvinyl acetate (PVAc), using a saponification reaction. The CSPPSU-vinylon membrane was synthesized by the addition of PVA (5 wt%, 10 wt%, 20 wt%), and its chemical, mechanical, conductivity, and fuel cell properties were studied. The conductivity of the CSPPSU-10vinylon membrane is higher than that of the CSPPSU membrane, and a conductivity of 66 mS/cm was obtained at 120 °C and 90% RH (relative humidity). From a fuel cell evaluation at 80 °C, the CSPPSU-10vinylon membrane has a higher current density than CSPPSU and Nafion212 membranes, in both high (100% RH) and low humidification (60% RH). By using a CSPPSU-vinylon membrane instead of a CSPPSU membrane, the conductivity and fuel cell performance improved.

Chemically Crosslinked Sulfonated Polyphenylsulfone (CSPPSU) Membranes for PEM Fuel Cells

Sulfonated polyphenylsulfone (SPPSU) with a high ion exchange capacity (IEC) was synthesized using commercially available polyphenylsulfone (PPSU), and a large-area (16 × 18 cm²) crosslinked sulfonated polyphenylsulfone (CSPPSU) membrane was prepared. In addition, we developed an activation process in which the membrane was treated with alkaline and acidic solutions to remove sulfur dioxide (SO₂), which forms as a byproduct during heat treatment. CSPPSU membranes obtained using this activation method had high thermal, mechanical and chemical stabilities. In I-V_{iR free} studies for fuel cell evaluation, high performances similar to those using Nafion were obtained. In addition, from the hydrogen (H₂) gas crossover characteristics, the durability is much better than that of a Nafion212 membrane. In the studies evaluating the long-term stabilities by using a constant current method, a stability of 4000 h was obtained for the first time. These results indicate that the CSPPSU membrane obtained by using our activation method is promising as a polymer electrolyte membrane.