Esterification of Kraft lignin as a method to improve structural and mechanical properties of lignin-polyethylene blends

Sustainable Materials from Organosolv Fibers and Lignin, Kraft Fibers, and Their Blends

The aim of this study was to investigate new materials from organosolv fibers, organosolv lignin, kraft fibers, and their blends. The organosolv fibers showed reprecipitated lignin on the surface, a comparably low fiber length of 0.565 mm on average, and a high fines content of 82.3%. Handsheets were formed and thermopressed at 175 °C and 50 MPa, yielding dense materials (1050-1100 kg/m3) with properties different to that of regular paper products. The thermopressing of organosolv fibers alone produced materials with similar or better tensile strength (σb = 18.6 MPa) and stiffness (E* = 2.8 GPa) to the softwood Kraft reference pulp (σb = 14.8 MPa, E* = 1.8 GPa). The surface morphology was also smoother with fewer cavities. As a result, the thermopressed organosolv fibers exhibited higher hydrophobicity (contact angle > 95°) and had the lowest overall water uptake. Combinations of Kraft fibers with organosolv fibers or organosolv lignin showed reduced wetting and a higher density than the Kraft fibers alone. Furthermore, the addition of organosolv lignin to Kraft fibers greatly improved tensile stiffness and strength (σb = 23.8 MPa, E* = 10.5 GPa), likely due to the lignin acting as a binder to the fiber network. In conclusion, new thermopressed materials were developed and tested, which show promising potential for sustainable fiber materials with improved water resistance.

Kraft Lignin: A Valuable, Sustainable Resource, Opportunities and Challenges

Kraft lignin, a by-product from the production of pulp, is currently incinerated in the recovery boiler during the chemical recovery cycle, generating valuable bioenergy and recycling inorganic chemicals to the pulping process operation. Removing lignin from the black liquor or its gasification lowers the recovery boiler load enabling increased pulp production. During the past ten years, lignin separation technologies have emerged and the interest of the research community to valorize this underutilized resource has been invigorated. The aim of this Review is to give (1) a dedicated overview of the kraft process with a focus on the lignin, (2) an overview of applications that are being developed, and (3) a techno-economic and life cycle asseeements of value chains from black liquor to different products. Overall, it is anticipated that this effort will inspire further work for developing and using kraft lignin as a commodity raw material for new applications undeniably promoting pivotal global sustainability concerns.

Oleogels and reverse emulsions stabilized by acetylated Kraft lignins

Acetylated Kraft lignins were evaluated for their ability of structuring vegetable oils into oleogels. Microwave-assisted acetylation was used to adjust lignin's degree of substitution according to reaction temperature (130 to 160 °C), and its effect in improving the viscoelasticity of the oleogels, which was related to the hydroxyl group content. The results were compared with those obtained by Kraft lignins acetylated using conventional methods at room temperature. A higher microwave temperature resulted in gel-like oil dispersions with improved viscoelastic properties, and stronger shear-thinning character, along with enhanced long-term stability. Lignin nanoparticles structured castor oil by enhancing hydrogen bonding between the hydroxyl groups of the oil and the nanoparticles. The oil structuring capacity of the modified lignins enhanced the stability of water-in-oil Pickering emulsions that resulted from low-energy mixing.

Evaluating the Stability of PLA-Lignin Filament Produced by Bench-Top Extruder for Sustainable 3D Printing

As additive manufacturing continues to evolve, there is ongoing discussion about ways to improve the layer-by-layer printing process and increase the mechanical strength of printed objects compared to those produced by traditional techniques such as injection molding. To achieve this, researchers are exploring ways of enhancing the interaction between the matrix and filler by introducing lignin in the 3D printing filament processing. In this work, research has been conducted on using biodegradable fillers of organosolv lignin, as a reinforcement for the filament layers in order to enhance interlayer adhesion by using a bench-top filament extruder. Briefly, it was found that organosolv lignin fillers have the potential to improve the properties of polylactic acid (PLA) filament for fused deposition modeling (FDM) 3D printing. By incorporating different formulations of lignin with PLA, it was found that using 3 to 5% lignin in the filament leads to an improvement in the Young's modulus and interlayer adhesion in 3D printing. However, an increment of up to 10% also results in a decrease in the composite tensile strength due to the lack of bonding between the lignin and PLA and the limited mixing capability of the small extruder.

Enhanced hydrophobic paper-sheet derived from Miscanthus × giganteus cellulose fibers coated with esterified lignin and cellulose acetate blend

Biobased packaging materials derived from carbon-neutral feedstocks are sustainable alternatives to conventional fossil-based polymers. In this study, a method was developed to prepare paper-sheets derived from Miscanthus × giganteus cellulose fibers for potential food contact applications. The papers were hydrophobized with modified lignin from Miscanthus × giganteus biomass and commercial Kraft alkali lignin through hydroxyethylation with ethylene carbonate, followed by esterification with propionic acid. The esterified lignin (10 % w/w) and cellulose acetate (5 % w/w, based on lignin content) were dissolved in acetone and applied as a coating on the miscanthus paper sheets. The esterified lignins were characterized using FTIR, NMR, DSC, TGA, and elemental analyses. The uncoated and coated paper-sheets had contact angle values 52.4° and >130°, respectively, indicating an increased surface hydrophobicity of the coated paper samples. The water vapor transmission rate decreased significantly from 213.7 (uncoated paper-sheet) to 63.3 g/m².d (coated paper-sheet). The tensile strength of the coated paper (64.6 MPa) was higher than the uncoated counterpart (57.1 MPa). Results from this study suggest that the esterified lignin coated miscanthus paper is a promising hydrophobic food packaging material alternative to conventional fossil-based thermoplastics.

Effects of Blending Tobacco Lignin with HDPE on Thermal and Mechanical Properties

Depletion of fossil fuels and the detrimental environmental impacts of synthetic plastics have prompted a global interest in bio-based polymers. Lignin is an abundant, unused, and low-value byproduct of pulping and biochemical operations that has the potential to decrease the need for plastics derived from petroleum. Melt blending is one of the easiest strategies for expanding the commercial applications of lignin. Concerns remain, however, regarding the negative effects of lignin on the final composite material’s performance, and the increase in manufacturing costs. This study investigates the effects of blending lignin extracted from tobacco using a novel one-step processing technique on injection molding parameters, and the mechanical, physical, and thermal properties of high-density polyethylene (HDPE). By extruding HDPE pellets and lignin powder, varying blend concentrations (0, 5, 10, 15, and 30% wt.) were produced. Scanning electron microscopy (SEM) and optical microscopy were used to investigate the compatibility of the blend morphology. Results indicated that interfacial interactions were achieved as particles of tobacco lignin were well dispersed and uniformly distributed throughout HDPE. Intermolecular interactions between HDPE and lignin were also discovered through Fourier-transform infrared (FTIR) spectral analyses. The tensile test results showed that increase in lignin content up to 15% wt. had little effect on tensile strength, but at 30% wt., a 19% reduction was observed. With the addition of 5, 10, 15, and 30% wt. of lignin, the tensile modulus increased by 4%, 29%, 25%, and 8%, respectively. TGA results demonstrated that at 15% and 30% wt., tobacco lignin acted as a thermal stabilizer. The processability study revealed that tobacco lignin could be processed easily using injection molding without requiring significant changes to the process parameters. Overall, tobacco lignin showed great promise as a biodegradable HDPE filler.

Effects of Functionalized Kraft Lignin Incorporation on Polypropylene Surface Energy and Practical Adhesion

Polypropylene (PP) is a multifunctional and widely applied polymer. Nevertheless, its low energy surface and poor adhesion are well-known and might impair some prospective applications. Aiming to overcome these limitations, PP composites can be applied as a tool to enhance PP surface energy and then increase its practical adhesion. In this work, Kraft lignin (KL) was chemically modified and blended with PP. In short, KL was hydroxypropylated and further reacted with acetic anhydride (A-oxi-KL) or maleic anhydride (M-oxi-KL). Lignin modifications were confirmed by Fourier transform infrared spectroscopy (FTIR), differential scanning calorimetry (DSC), and thermogravimetric analysis (TGA). PP-composites with different lignin contents, as well as pristine PP, were characterized in terms of their thermal behavior, morphology, surface energy, and practical adhesion by DSC, scanning electron microscopy (SEM), contact angle measurement, and peeling tests, respectively. Lignin incorporation did not affect the PP degree of crystallization. The lignin modifications led to a better compatibility with the PP matrix and surface energies up to 86% higher than neat PP. Increases of up to 66% in the peel strength were verified. Composites with M-oxi-KL showed the best adhesion performance, confirming the lignin functionalization is an efficient approach to improve the practical adhesion of PP films.

Investigating the Effects of Tobacco Lignin on Polypropylene

The utilization of eco-friendly materials, such as lignin, for higher value product applications became increasingly important as environmental concerns due to global warming increased. Melt blending is one of the easy ways to increase the usage of lignin in commercial applications. However, the degradation of the final product performance and increase in the production time and costs are of major concern. In the current work, the effects of blending lignin, extracted from tobacco plants, with polypropylene (PP) on the injection molding parameters, physical, thermal and mechanical properties are investigated. Blends of lignin (5, 15 and 30% by wt.) with PP were prepared using a Filabot single screw extruder. Results show that tensile strength decreases by 3.2%, 9.9% and 5.4% at 5 wt. %, 15 wt. %, and 30 wt. % of lignin addition, respectively. The tensile stiffness was almost unaffected by the addition of up to 15% lignin, but a 23% increase was observed at 30 wt. % loading. When compared to lignin processed via expensive processes, such as acetylation, tobacco lignin showed superior performance. The DSC results show unaffected crystallization and melting temperatures but a decrease in enthalpies and percentage of crystallinity. The SEM and optical micrographs of the coupon cross-sections show that the extrusion process has achieved a uniform distribution of lignin particles in the PP. Thermogravimetric analysis results show that tobacco lignin accelerates the onset decomposition temperature but does not influence the decomposition peak temperature. The increase in lignin content did not have a significant influence on the injection molding parameters, implying no additional processing costs for adding lignin to the PP. Overall, the performance of the tobacco lignin is comparable, if not better, than that of processed lignin reported in the literature.

How far is Lignin from being a biomedical material?

Lignin is a versatile biomass that possesses many different desirable properties such as antioxidant, antibacterial, anti-UV, and good biocompatibility. Natural lignin can be processed through several chemical processes. The processed lignin can be modified into functionalized lignin through chemical modifications to develop and enhance biomaterials. Thus, lignin is one of the prime candidate for various biomaterial applications such as drug and gene delivery, biosensors, bioimaging, 3D printing, tissue engineering, and dietary supplement additive. This review presents the potential of developing and utilizing lignin in the outlook of new and sustainable biomaterials. Thereafter, we also discuss on the challenges and outlook of utilizing lignin as a biomaterial.

Thermal and Mechanical Properties of Esterified Lignin in Various Polymer Blends

Lignin is an abundant polymeric renewable material and thus a promising candidate for incorporation in various commercial thermoplastic polymers. One challenge is to increase the dispersibility of amphiphilic lignin in lipophilic thermoplastic polymers We altered Kraft lignin using widely available and renewable fatty acids, such as oleic acid, yielding more than 8 kg of lignin ester as a light brown powder. SEC showed a molecular weight of 5.8 kDa with a PDI = 3.80, while the T_g of the lignin ester was concluded to 70 °C. Furthermore, the lignin ester was incorporated (20%) into PLA, HDPE, and PP to establish the thermal and mechanical behavior of the blends. DSC and rheological measurements suggest that the lignin ester blends consist of a phase-separated system. The results demonstrate how esterification of lignin allows dispersion in all the evaluated thermoplastic polymers maintaining, to a large extent, the tensile properties of the original material. The impact strength of HDPE and PLA blends show substantial loss upon the addition of the lignin ester. Reconverting the acetic acid side stream into acetic anhydride and reusing the catalyst, the presented methodology can be scaled up to produce a lignin-based substitute to fossil materials.

Effects of sacrificial coordination bonds on the mechanical performance of lignin-based thermoplastic elastomer composites

In this work, the coordination-based energy sacrificial bonds have been constructed in the interphase between lignin and polyolefin elastomer to prepare high performance lignin-based thermoplastic elastomers (TPEs). The strength and toughness of lignin-based TPEs can be adjusted by choosing different nitrogen heterocyclic compounds as reactive assistants and Fe³⁺ or Zn²⁺ as metal coordination centers. It was demonstrated that 3-Amino-1,2,4-triazole with three nitrogen atoms in the heterocyclic ring and one nitrogen branch chain could form the most efficient coordination bond system and generate the best mechanical performance. The system with ferric iron as coordination center exhibited better enhancement effect than divalent zinc. By adjusting the nitrogen-containing reactive additives or metal salts as coordination centers, the mechanical performance of the lignin-based TPE can be regulated, which provides a method for making green bio-composites with good strength and toughness, and also promotes the high value utilization of lignin in polymer materials.

Insights into the Potential of Hardwood Kraft Lignin to Be a Green Platform Material for Emergence of the Biorefinery

Lignin is an abundant, renewable, and relatively cheap biobased feedstock that has potential in energy, chemicals, and materials. Kraft lignin, more specifically, has been used for more than 100 years as a self-sustaining energy feedstock for industry after which it has finally reached more widespread commercial appeal. Unfortunately, hardwood kraft lignin (HWKL) has been neglected over these years when compared to softwood kraft lignin (SWKL). Therefore, the present work summarizes and critically reviews the research and development (R&D) dealing specifically with HWKL. It will also cover methods for HWKL extraction from black liquor, as well as its structure, properties, fractionation, and modification. Finally, it will reveal several interesting opportunities for HWKL that include dispersants, adsorbents, antioxidants, aromatic compounds (chemicals), and additives in briquettes, pellets, hydrogels, carbon fibers and polymer blends and composites. HWKL shows great potential for all these applications, however more R&D is needed to make its utilization economically feasible and reach the levels in the commercial lignin market commensurate with SWKL. The motivation for this critical review is to galvanize further studies, especially increased understandings in the field of HWKL, and hence amplify much greater utilization.

Isolation of lignocelluloses from the spent liquor of thermomechanical pulping process with fly ash and cationic polymer

In this work, fly ash (FA) and polydiallyldimethylammonium chloride (PDADMAC) were utilized to treat the spent liquor (SL) of thermomechanical pulping (TMP) process in an effort to remove its lignocelluloses. The incorporation of PDADMAC into the system reduced the dosage of FA required for achieving acceptable lignocellulose removals. The maximum lignocellulose removals of 81%, 78%, 56%, 53% and 97% were achieved for lignin, hemicellulose, COD, BOD, and turbidity via treating SL with 100 g/L of FA at 25 °C for 60 min and subsequently treating with 100 mg/L of PDADMAC at 25 °C for 30 min, respectively. Comparing the two-step processes, FA pretreatment with PDADMAC post treatment was more effective than the two step process of PDADMAC pretreatment and FA post treatment. In this case, the FA pretreatment generated metal-organic complexes, and the addition of PDADMAC facilitated the formation of large flocs that could be separated from the system readily. A one stage process of combined PDADMAC and FA was less effective than the two-stage process of FA and PDADMAC treatments in removing lignocelluloses from SL.

Quantitative Analysis of Relationship between Hansen Solubility Parameters and Properties of Alkali Lignin/Acrylonitrile-Butadiene-Styrene Blends

Blends of alkali lignin and acrylonitrile-butadiene-styrene (ABS) resin are physically mixed and injected into the injection molding system. Although the components of the blend are bound together by intermolecular forces, noticeable phase separation still occurs. In the present study, inverse gas chromatography technology was used to characterize the Hansen solubility parameters of alkali lignin/ABS blends. The relationship between the Hansen solubility parameters and thermodynamic properties was then determined. Hansen solubility parameters, at room temperature, of alkali lignin/ABS blends containing 0, 10, 20, and 30 wt % alkali lignin were 17.40, 19.20, 18.98, and 17.37 (J/cm³)^0.5, respectively. Hansen solubility parameters of the blends were shown, both experimentally and theoretically, to be related to their mechanical and thermal properties.