PLA/SiO2 composites: Influence of the filler modifications on the morphology, crystallization behavior, and mechanical properties

Poly(lactic acid)/Plasticizer/Nano-Silica Ternary Systems: Properties Evolution and Effects on Degradation Rate

Plasticized nanocomposites based on poly(lactic acid) have been prepared by melt mixing following a two-step approach, adding two different oligomeric esters of lactic acid (OLAs) as plasticizers and fumed silica nanoparticles. The nanocomposites maintained a remarkable elongation at break in the presence of the nanoparticles, with no strong effects on modulus and strength. Measuring thermo-mechanical properties as a function of aging time revealed a progressive deterioration of properties, with the buildup of phase separation, related to the nature of the plasticizer. Materials containing hydroxyl-terminated OLA showed a higher stability of properties upon aging. On the contrary, a synergistic effect of the acid-terminated plasticizer and silica nanoparticles was pointed out, inducing an accelerated hydrolytic degradation of PLA: materials at high silica content exhibited a marked brittleness and a dramatic decrease of molecular weight after 16 weeks of aging.

Comparative Experimental Investigation of Biodegradable Antimicrobial Polymer-Based Composite Produced by 3D Printing Technology Enriched with Metallic Particles

Due to the prevailing existence of the COVID-19 pandemic, novel and practical strategies to combat pathogens are on the rise worldwide. It is estimated that, globally, around 10% of hospital patients will acquire at least one healthcare-associated infection. One of the novel strategies that has been developed is incorporating metallic particles into polymeric materials that neutralize infectious agents. Considering the broad-spectrum antimicrobial potency of some materials, the incorporation of metallic particles into the intended hybrid composite material could inherently add significant value to the final product. Therefore, this research aimed to investigate an antimicrobial polymeric PLA-based composite material enhanced with different microparticles (copper, aluminum, stainless steel, and bronze) for the antimicrobial properties of the hybrid composite. The prepared composite material samples produced with fused filament fabrication (FFF) 3D printing technology were tested for different time intervals to establish their antimicrobial activities. The results presented here depict that the sample prepared with 90% copper and 10% PLA showed the best antibacterial activity (99.5%) after just 20 min against different types of bacteria as compared to the other samples. The metallic-enriched PLA-based antibacterial sheets were remarkably effective against Staphylococcus aureus and Escherichia coli; therefore, they can be a good candidate for future biomedical, food packaging, tissue engineering, prosthetic material, textile industry, and other science and technology applications. Thus, antimicrobial sheets made from PLA mixed with metallic particles offer sustainable solutions for a wide range of applications where touching surfaces is a big concern.

Effects of Titanium-Silica Oxide on Degradation Behavior and Antimicrobial Activity of Poly (Lactic Acid) Composites

A mixed oxide of titania-silica oxides (Ti_xSi_y oxides) was successfully prepared via the sol-gel technique from our previous work. The use of Ti_xSi_y oxides to improve the mechanical properties, photocatalytic efficiency, antibacterial property, permeability tests, and biodegradability of polylactic acid (PLA) was demonstrated in this study. The influence of different types and contents of Ti_xSi_y oxides on crystallization behavior, mechanical properties, thermal properties, and morphological properties was presented. In addition, the effect of using Ti_xSi_y oxides as a filler in PLA composites on these properties was compared with the use of titanium dioxide (TiO₂), silicon dioxide (SiO₂), and TiO₂SiO₂. Among the prepared biocomposite films, the PLA/Ti_xSi_y films showed an improvement in the tensile strength and Young's modulus (up to 5% and 31%, respectively) in comparison to neat PLA films. Photocatalytic efficiency to degrade methylene blue (MB), hydrolytic degradation, and in vitro degradation of PLA are significantly improved with the addition of Ti_xSi_y oxides. Furthermore, PLA with the addition of Ti_xSi_y oxides exhibited an excellent antibacterial effect on Gram-negative bacteria (Escherichia coli or E. coli) and Gram-positive bacteria (Staphylococcus aureus or S. aureus), indicating the improved antimicrobial effectiveness of PLA composites. Importantly, up to 5% Ti_xSi_y loading could promote more PLA degradation via the water absorption ability of mixed oxides. According to the research results, the PLA composite films produced with Ti_xSi_y oxide were transparent, capable of screening UV radiation, and exhibited superior antibacterial efficacy, making them an excellent food packaging material.

A Review on Synthesis, Properties, and Applications of Polylactic Acid/Silica Composites

Polylactic acid (PLA)/silica composites as multifunctional high-performance materials have been extensively examined in the past few years by virtue of their outstanding properties relative to neat PLA. The fabrication methods, such as melt-mixing, sol–gel, and in situ polymerization, as well as the surface functionalization of silica, used to improve the dispersion of silica in the polymer matrix are outlined. The rheological, thermal, mechanical, and biodegradation properties of PLA/silica nanocomposites are highlighted. The potential applications arising from the addition of silica nanoparticles into the PLA matrix are also described. Finally, we believe that a better understanding of the role of silica additive with current improvement strategies in the dispersion of this additive in the polymer matrix is the key for successful utilization of PLA/silica nanocomposites and to maximize their fit with industrial applications needs.

Self-assembly in biobased nanocomposites for multifunctionality and improved performance

Concerns of petroleum dependence and environmental pollution prompt an urgent need for new sustainable approaches in developing polymeric products. Biobased polymers provide a potential solution, and biobased nanocomposites further enhance the performance and functionality of biobased polymers. Here we summarize the unique challenges and review recent progress in this field with an emphasis on self-assembly of inorganic nanoparticles. The conventional wisdom is to fully disperse nanoparticles in the polymer matrix to optimize the performance. However, self-assembly of the nanoparticles into clusters, networks, and layered structures provides an opportunity to address performance challenges and create new functionality in biobased polymers. We introduce basic assembly principles through both blending and in situ synthesis, and identify key technologies that benefit from the nanoparticle assembly in the polymer matrix. The fundamental forces and biobased polymer conformations are discussed in detail to correlate the nanoscale interactions and morphology with the macroscale properties. Different types of nanoparticles, their assembly structures and corresponding applications are surveyed. Through this review we hope to inspire the community to consider utilizing self-assembly to elevate functionality and performance of biobased materials. Development in this area sets the foundation for a new era of designing sustainable polymers in many applications including packaging, construction chemicals, adhesives, foams, coatings, personal care products, and advanced manufacturing.

Comprehensive Characterization of Polymeric Composites Reinforced with Silica Microparticles Using Leftover Materials of Fused Filament Fabrication 3D Printing

Silica exhibits properties such that its addition into polymeric materials can result in an enhanced overall quality and improved characteristics and as a result silica has been widely used as a filler material for improving the rheological properties of polymeric materials. The usage of polymers in three-dimensional printing technology has grown exponentially, which has increased the amount of waste produced during this process. Several polymers, such as polypropylene (PP), polyvinyl alcohol (PVA), polylactic acid (PLA), and nylon, are applied in this emerging technology. In this study, the effect of the addition of silica as a filler on the mechanical, thermal, and bulk density properties of the composites prepared from the aforementioned polymeric waste was studied. In addition, the morphology of the composite materials was characterized via scanning electron microscopy. The composite samples were prepared with various silica concentrations using a twin extruder followed by hot compression. Generally, the addition of silica increased the tensile strength of the polymers. For instance, the tensile strength of PVA with 5 wt% filler increased by 76 MPa, whereas those of PP and PLA with 10 wt% filler increased by 7.15 and 121.03 MPa, respectively. The crystallinity of the prepared composite samples ranged from 14% to 35%, which is expected in a composite system. Morphological analysis revealed the random dispersion of silica particles and agglomerate formation at high silica concentrations. The bulk density of the samples decreased with increased amount of filler addition. The addition of silica influenced the changes in the characteristics of the polymeric materials. Furthermore, the properties presented in this study can be used to further study the engineering design, transportation, and production processes, promoting the recycling and reuse of such waste in the same technology with the desired properties.

On the Mechanical Response of Silicon Dioxide Nanofiller Concentration on Fused Filament Fabrication 3D Printed Isotactic Polypropylene Nanocomposites

Utilization of advanced engineering thermoplastic materials in fused filament fabrication (FFF) 3D printing process is critical in expanding additive manufacturing (AM) applications. Polypropylene (PP) is a widely used thermoplastic material, while silicon dioxide (SiO₂) nanoparticles (NPs), which can be found in many living organisms, are commonly employed as fillers in polymers to improve their mechanical properties and processability. In this work, PP/SiO₂ nanocomposite filaments at various concentrations were developed following a melt mixing extrusion process, and used for FFF 3D printing of specimens’ characterization according to international standards. Tensile, flexural, impact, microhardness, and dynamic mechanical analysis (DMA) tests were conducted to determine the effect of the nanofiller loading on the mechanical and viscoelastic properties of the polymer matrix. Scanning electron microscopy (SEM), Raman spectroscopy and atomic force microscopy (AFM) were performed for microstructural analysis, and finally melt flow index (MFI) tests were conducted to assess the melt rheological properties. An improvement in the mechanical performance was observed for silica loading up to 2.0 wt.%, while 4.0 wt.% was a potential threshold revealing processability challenges. Overall, PP/SiO₂ nanocomposites could be ideal candidates for advanced 3D printing engineering applications towards structural plastic components with enhanced mechanical performance.

Optimization of the Filler Concentration on Fused Filament Fabrication 3D Printed Polypropylene with Titanium Dioxide Nanocomposites

Polypropylene (PP) is an engineered thermoplastic polymer widely used in various applications. This work aims to enhance the properties of PP with the introduction of titanium dioxide (TiO₂) nanoparticles (NPs) as nanofillers. Novel nanocomposite filaments were produced at 0.5, 1, 2, and 4 wt.% filler concentrations, following a melt mixing extrusion process. These filaments were then fed to a commercially available fused filament fabrication (FFF) 3D printer for the preparation of specimens, to be assessed for their mechanical, viscoelastic, physicochemical, and fractographic properties, according to international standards. Tensile, flexural, impact, and microhardness tests, as well as dynamic mechanical analysis (DMA), Raman, scanning electron microscopy (SEM), melt flow volume index (MVR), and atomic force microscopy (AFM), were conducted, to fully characterize the filler concentration effect on the 3D printed nanocomposite material properties. The results revealed an improvement in the nanocomposites properties, with the increase of the filler amount, while the microstructural effect and processability of the material was not significantly affected, which is important for the possible industrialization of the reported protocol. This work showed that PP/TiO₂ can be a novel nanocomposite system in AM applications that the polymer industry can benefit from.

Enhanced Mechanical, Thermal and Antimicrobial Properties of Additively Manufactured Polylactic Acid with Optimized Nano Silica Content

The scope of this work was to create, with melt mixing compounding process, novel nanocomposite filaments with enhanced properties that industry can benefit from, using commercially available materials, to enhance the performance of three-dimensional (3D) printed structures fabricated via fused filament fabrication (FFF) process. Silicon Dioxide (SiO₂) nanoparticles (NPs) were selected as fillers for a polylactic acid (PLA) thermoplastic matrix at various weight % (wt.%) concentrations, namely, 0.5, 1.0, 2.0 and 4.0 wt.%. Tensile, flexural and impact test specimens were 3D printed and tested according to international standards and their Vickers microhardness was also examined. It was proven that SiO₂ filler enhanced the overall strength at concentrations up to 1 wt.%, compared to pure PLA. Atomic force microscopy (AFM) was employed to investigate the produced nanocomposite extruded filaments roughness. Raman spectroscopy was performed for the 3D printed nanocomposites to verify the polymer nanocomposite structure, while thermogravimetric analysis (TGA) revealed the 3D printed samples' thermal stability. Scanning electron microscopy (SEM) was carried out for the interlayer fusion and fractography morphological characterization of the specimens. Finally, the antibacterial properties of the produced nanocomposites were investigated with a screening process, to evaluate their performance against Escherichia coli (E. coli) and Staphylococcus aureus (S. aureus).

3D Printing PLA Waste to Produce Ceramic Based Particulate Reinforced Composite Using Abundant Silica-Sand: Mechanical Properties Characterization

Due to the significant properties of silica, thermostatics can be enhanced using silica-additives to maximize the quality of polymer compounds and transform plastics into tailored properties. The silica additives can enhance the handling and quality performance of composites and thermoplastic polymers due to their diverse potential. Besides, using silica as an additive in different characteristics can allow granulates and powders to flow easily, minimize caking, and control rheology. On the other hand, the eruption of 3D printing technology has led to a massive new waste source of plastics, especially the polylactic acid (PLA) that is associated with the fused deposition modeling (FDM) process. In this paper, the impact on the mechanical properties when silica is mixed with waste PLA from 3D printing was studied. The PLA/silica mixtures were prepared using different blends through twin extruders and a Universal Testing Machine was used for the mechanical characterization. The result indicated that increasing silica composition resulted in the increase of the tensile strength to 121.03 MPa at 10 wt%. Similar trends were also observed for the toughness, ductility, and the yield stress values of the PLA/silica blends at 10 wt%, which corresponds to the increased mechanical property of the composite material reinforced by the silica particles. Improvement in the mechanical properties of the developed composite material promotes the effective recycling of PLA from applications such as 3D printing and the potential of reusing it in the same application.

Role of Surface-Treated Silica Nanoparticles on the Thermo-Mechanical Behavior of Poly(Lactide)

Surface-treated fumed silica nanoparticles were added at various concentrations (from 1 to 24 vol%) to a commercial poly(lactide) or poly(lactic acid) (PLA) matrix specifically designed for packaging applications. Thermo-mechanical behavior of the resulting nanocomposites was investigated. Field Emission Scanning Electron Microscopy (FESEM) micrographs revealed how a homogeneous nanofiller dispersion was obtained even at elevated filler amounts, with a positive influence of the thermal degradation stability of the materials. Modelization of Differential Scanning Calorimetry (DSC) curves through the Avrami–Ozawa model demonstrated that fumed silica nanoparticles did not substantially affect the crystallization behavior of the material. On the other hand, nanosilica addition was responsible for significant improvements of the storage modulus (E′) above the glass transition temperature and of the Vicat grade. Multifrequency DMTA tests showed that the stabilizing effect due to nanosilica introduction could be effective over the whole range of testing frequencies. Sumita model was used to evaluate the level of filler dispersion. The obtained results demonstrated the potential of functionalized silica nanoparticles in improving the thermo-mechanical stability of biodegradable matrices for packaging applications, especially at elevated service temperatures.

PLA/PA Bio-Blends: Induced Morphology by Extrusion

The effect of processing conditions on the final morphology of Poly(Lactic Acid) (PLA) with bio-based Polyamide 10.10 (PA) 70/30 blends is analyzed in this paper. Two types of PLA were used: Commercial (neat PLA) and a rheologically modified PLA (PLAREx), with higher melt elasticity produced by reactive extrusion. To evaluate the ability of in situ micro-fibrillation (f) of PA phase during blend compounding by twin-screw extrusion, two processing parameters were varied: i) Screw speed rotation (rpm); and ii) take-up velocity, to induce a hot stretching with different Draw Ratios (DR). The potential ability of PA-f in both bio-blends was evaluated by the viscosity (p) and elasticity (k') ratios determined from the rheological tests of pristine polymers. When PLAREx was used, the requirements for PA-f was fulfilled in the shear rate range observed at the extrusion die. Scanning electron microscopy (SEM) observations revealed that, unlike neat PLA, PLAREx promoted PA-f without hot stretching and the aspect ratio increased as DR increased. For neat PLA-based blends, PA-f was promoted during the hot stretching stage. DMTA analysis revealed that the use of PLAREx PLAREx resulted in a better mechanical performance in the rubbery region (T > Tg PLA-phase) due to the PA-f morphology obtained.

Bioresorbable Stent in Anterior Cruciate Ligament Reconstruction

The exact causes of failure of anterior cruciate ligament (ACL) reconstruction are still unknown. A key to successful ACL reconstruction is the prevention of bone tunnel enlargement (BTE). In this study, a new strategy to improve the outcome of ACL reconstruction was analyzed using a bioresorbable polylactide (PLA) stent as a catalyst for the healing process. The study included 24 sheep with 12 months of age. The animals were randomized to the PLA group (n = 16) and control group (n = 8), subjected to the ACL reconstruction with and without the implantation of the PLA tube, respectively. The sheep were sacrificed 6 or 12 weeks post-procedure, and their knee joints were evaluated by X-ray microcomputed tomography with a 50 μm resolution. While the analysis of tibial and femoral tunnel diameters and volumes demonstrated the presence of BTE in both groups, the enlargement was less evident in the PLA group. Also, the microstructural parameters of the bone adjacent to the tunnels tended to be better in the PLA group. This suggested that the implantation of a bioresorbable PLA tube might facilitate osteointegration of the tendon graft after the ACL reconstruction. The beneficial effects of the stent were likely associated with osteogenic and osteoconductive properties of polylactide.

Melt-processing of cellulose nanofibril/polylactide bionanocomposites via a sustainable polyethylene glycol-based carrier system

Considering the appealing need for an industrially viable approach, this works aims at demonstrating the rapid and easy melt processing of Polylactide (PLA) bio-composites reinforced with cellulose nanofibrils (CNF). For this purpose and against to their high propensity to self-aggregate on processing, an aqueous CNF-based suspension in the presence of polyethylene glycol (PEG) followed by a gentle drying way were performed to provide melt-processable CNF-based masterbatches. Morphological observations coupled with rheological analyses confirmed how the strategy of the PEG-based masterbatch approach facilitated the formation of a well-dispersed and strongly interacting CNF network within the polymeric matrix. At temperatures above T_g, thermo-mechanical characterization showed that the load-bearing capacity of the web-like CNF network was even more apparent and counteracted the PEG plasticizing effect. Thermogravimetric analysis evidenced that in the case of selective positioning at the PLA-PEG interface, CNF mitigated the negative impact of PEG addition on the PLA thermal stability. These results revealed the successfulness of our sustainable organic solvent-free approach to prepare melt-processable CNF masterbatches, which can be readily converted into conventional industrially scalable melt-processing techniques.

N, N’-sebacic bis(hydrocinnamic acid) dihydrazide: A crystallization accelerator for poly(L-lactic acid)

Developing more organic nucleating agent with different molecular structure is very instructive to improve the crystallization of poly(L-lactic acid) (PLLA) and explore the crystallization mechanism. In this study, N, N’-sebacic bis(hydrocinnamic acid) dihydrazide (HAD) was synthesized to serve as a nucleating agent for PLLA. The effects of HAD on the non-isothermal crystallization, melting behavior, thermal stability and optical performance of PLLA were investigated by differential scanning calorimeter (DSC), thermogravimetric analysis (TGA), and light transmittance meter. The melt crystallization behavior showed that HAD was able to promote the crystallization of PLLA via heterogenous nucleation in cooling, and it was found that, upon the cooling of 1°C/min, the incorporation of 1 wt% HAD made the crystallization temperature and non-isothermal crystallization enthalpy increase from 94.5°C and 0.1 J/g to 131.6°C and 48.5 J/g comparing with the pure PLLA. Additionally, the melt crystallization significantly depended on the cooling rate and the final melting temperature. For the cold crystallization, when the nucleation density from HAD and PLLA itself was saturated, the influence of the HAD concentration on the cold crystallization process of the PLLA/HAD samples is negligible. The melting behavior after isothermal or non-isothermal crystallization further confirmed the crystallization accelerating effect of HAD for PLLA, and the appearance of the double melting peaks was attributed to the melting-recrystallization. Unfortunately, the addition of HAD decreased the thermal stability and light transmittance of PLLA.

Biodegradation Assessment of Poly (Lactic Acid) Filled with Functionalized Titania Nanoparticles (PLA/TiO2) under Compost Conditions

This paper presents a biodegradation study conducted for 90 days under standardized controlled composting conditions of poly (lactic acid) (PLA) filled with functionalized anatase-titania nanofiller (PLA/TiO₂ nanocomposites). The surface morphology, thermal properties, percentage of biodegradation, and molecular weight changes at different incubation times were evaluated via visual inspection, scanning electron microscopy (SEM), X-ray diffraction (XRD), differential scanning calorimetry (DSC), and gel permeation chromatography (GPC) by taking degraded samples from compost at the end of target biodegradation time interval. The rapid increase of crystallinity indicated that the PLA and PLA/TiO₂ nanocomposites had heterogeneous degradation mechanisms under controlled composting conditions. The biodegradation rate of PLA/TiO₂ nanocomposites was higher than that of pure PLA because water molecules easily penetrated the nanocomposites. The dispersion of the nanoparticles in the PLA/TiO₂ nanocomposites affected the biodegradation rate of PLA. Moreover, the biodegradation of PLA could be controlled by adding an amount of dispersed TiO₂ nanofillers under controlled composting conditions.

Manufacture and Property of Warp-Knitted Fabrics with Polylactic Acid Multifilament

This study investigates the properties of polylactic acid (PLA) multifilament and its warp-knitted fabrics. Multifilament properties were tested and compared with PET multifilament with different diameters. The 83.3 dtex PLA multifilament was used to knit the fabric, and the fabric properties before and after dyeing were studied. Results showed that the mechanical properties of PLA multifilament were comparable to those of PET. However, PLA had a higher heat shrinkage rate. The dyed PLA warp-knitted fabric has excellent color fastness. Due to the influence of temperature and dye particles during the dyeing process, the breaking strength, air permeability and moisture permeability of the fabric were decreased. On the contrary, the elongation at break, abrasion resistance, anti-pilling properties, drape and crochet value of the fabric were increased.

Poly(Lactic Acid)-Based Nanobiocomposites with Modulated Degradation Rates

In the field of biodegradable polymers such as poly(Lactic Acid) (PLA), it is quite well known that their kinetics of hydrolysis strongly depend on the pH of the hydrolyzing medium. The idea explored during this study focused on PLA, is the addition of additives that are able to control the pH of water when it diffuses inside the polymer. For instance, acids (i.e. succinic acid, also used as food additive) are bio- and eco- friendly additives that are able to play this role. In order to control the release of these molecules and their dispersion inside the polymer, their intercalation in biocompatible nanofillers like layered double hydroxides (LDH) is here considered. The additives have been dispersed in the polymer by melt compounding, commonly used in the plastic industry. Several composites of PLA (4032D) and LDH intercalated with organic acids (succinic, fumaric, and ascorbic acid) have been obtained by an extrusion process. From all extruded materials, PLA films obtained by compression molding were then subjected to hydrolysis tests. The results showed that the mentioned molecules, dispersed in the polymer, are able to control the rate of hydrolysis, and experimental results show an increase of degradation time for samples containing LDH-organic acid (in particular with LDH-succinic acid), making such hybrid additives an appropriate and efficient solution for PLA.

Hybrid Cellulose-Silica Materials from Renewable Secondary Raw Resources: An Eco-friendly Method

Hybrid organic-inorganic materials based on cellulose matrix and silica particles are obtained from wastes of the local paper recycling mill and sugarcane mill as renewable secondary raw materials. The performance comparison of these hybrid materials made from secondary raw materials against the materials made from pure, raw sources is discussed. The Fourier transform infrared spectra show that cellulose features prevail even at 43 wt% silica nanoparticles in the hybrid materials. Such a high content of silica originated from sugarcane bagasse ash and hollow glass microspheres contributes to the high thermal stability of the final composites, as seen by thermogravimetric analysis with very low water absorption. This one-step approach of biobased hybrid materials represents an excellent way to produce high-performance materials with high content of inorganic nanoparticles for a wide variety of applications like energy efficient building material completely cement-free.