Hybrid organosiloxane material/metal oxide composite as efficient anticorrosive coatings for mild steel in a saline medium

Anticorrosion Properties of a Novel Hybrid Sol-Gel Coating on Aluminum 3003 Alloy

In this study, a novel hybrid sol–gel coating on AA3003 substrate was developed and the effects of various waste material additives on the reinforcement of the sol–gel coating and the anticorrosion properties in the saline medium were investigated. Egg shell, crumb rubber, activated carbon obtained for pyrolysis of waste rubber tire, waste rubber tire, cement kiln dust, and ST100 additives were tested as reinforcement materials. The AFM characterization results of the coating formulations on AA3003 alloy revealed enhanced roughness values for the modified coatings as compared to the base coating. Similarly, no significant changes were detected in the Fourier transform infrared spectroscopy (FTIR) absorption peaks of the hybrid polymeric material upon loading it with the waste additives, while slight changes in the hydrophobic properties of the final modified coatings were observed as a result of the modification process. Electrochemical impedance spectroscopy (EIS) results revealed that the hybrid sol–gel coating had a promising potential for the protection of the AA3003 substrate against corrosion in the saline medium. However, the loaded additives negatively affected the corrosion resistance properties of the parent hybrid sol–gel coating. For instance, the egg shell additive had the least negative effect on the barrier properties, whereas the cured coating layer of the sample loaded with cement and clay additives showed some disintegration, inhomogeneity, and low barrier properties on the metal surface.

UV-Cured Transparent Flexible Silicone Materials with High Tensile Strength

Transparent flexible silicone materials are useful in electronics, sensors, coatings, and so forth. However, to the best of our knowledge, the tensile strength of unreinforced silicone rubber is lower than 0.4 MPa, and the highest tensile strength of highly transparent silicone-modified materials is no more than 1.5 MPa. The poor mechanical property limits their further application in electronic devices. Here, a kind of UV-cured transparent flexible silicone materials with tensile strength as high as 2.2 MPa were prepared by a UV-initiated thiol-ene reaction of a sulfur-containing hyperbranched polycarbosilane and a thiol silicone resin. Interestingly, their tensile strength can increase from 2.2 to 5.6 and 5.7 MPa after being immersed in an aqueous solution of 10 wt % hydrochloric acid and 10 wt % NaCl for 7 days, respectively. It is argued that the increase of the tensile strength of cured films may be attributed to the -SiOCH3 of the residual 3-trimethoxysilylpropanethiol in the sulfur-containing hyperbranched polycarbosilane. The performances of the cured materials were investigated in detail. These silicone materials exhibit transparency higher than 95% (wavenumber in the range of 400-800 nm), and the initial thermal decomposition temperatures of the cured materials are about 340 °C. These materials also show good anticorrosion property, and the mass loss of the materials immersed in the aqueous solution mediums is no more than 0.39 wt % even for 15 days.