One-pot synthesis of palm oil-based polyester polyol for production of biodegradable and biocompatible polyurethane

Advanced ethylene-absorbing and cushioning depending on the 3D porous-structured fruit packaging: Toward polyurethane foam manipulation using zein and soybean oil polyol substrates

Fruits are essential sources of nutrients in our daily diet; however, their spoilage is often intensified by mechanical damage and the ethylene phytohormone, resulting in significant economic losses and exacerbating hunger issues. To address these challenges, this study presented a straightforward in situ synthesis protocol for producing Z/SOPPU foam, a 3D porous-structured fruit packaging. This innovative packaging material offered advanced ethylene-adsorbing and cushioning capabilities achieved through stirring, heating, and standing treatments. The results demonstrated that the Z/SOPPU foam, with its porous structure, served as an excellent packaging material for fruits, maintaining the intact appearance of tomatoes even after being thrown 72 times from a height of 1.5 m. Additionally, it exhibited desirable hydrophobicity (contact angle of 114.31 ± 0.82°), degradability (2.73 ± 0.88 % per 4 weeks), and efficient ethylene adsorption (adsorption rate of 13.2 ± 1.7 mg/m3/h). These remarkable characteristics could be attributed to the unique 3D micron-porous configuration, consisting of soybean oil polyol polyurethane foam for mechanical strain cushioning and zein for enhanced ethylene adsorption efficiency. Overall, this research offers an effective and original approach to the rational design and fabrication of advanced bio-based fruit packaging.

Recent advances in synthesis of polymers based on palm oil and its fatty acids

Palm oil is a versatile bio-renewable resource for consumer products, oleochemicals, and biofuels. The utilization of palm oil in polymer production as a bio-based polymer is considered a promising alternative to conventional petrochemical-based polymers due to its non-toxicity, biodegradability, and vast obtainability. Triglycerides and fatty acids in palm oil and their derivatives can be utilized as bio-based monomers for synthesizing polymers. This review summarizes the recent advancement in using palm oil and its fatty acids for polymer synthesis and their applications. Moreover, this review will overview the most commonly used synthesis pathways for producing palm oil-based polymers. Therefore, this review can be used as a reference for designing a new approach to synthesizing palm oil-based polymers with desired properties.

Bio-lubricant production based on epoxidized oleic acid derived dated palm oil using in situ peracid mechanism

In recent years, research on the epoxidation of fatty acids has attracted a great deal of attention due to the increased need for eco-friendly epoxides generated from vegetable oils. The purpose of this research is to produce bio-lubricant from optimized epoxidized oleic acid by alcoholysis with methanol, tert-butyl alcohol, and ethanolamine. Epoxidation is carried out using in situ performic acid formation under a constant temperature of 60 °C where formic acid acts as an oxygen carrier and hydrogen peroxide acts as an oxygen donor. The determination of the optimum process parameters uses one factor at a time (OFAT) method and is based on the optimized process parameters until the maximum relative conversion to oxirane of 65% is achieved. The bio-lubricants are confirmed using the Fourier Transform Infrared (FTIR) analysis and the results show that the hydroxyl group is present at 3400 cm−1 of wavenumber. A kinetic modeling is performed using the MATLAB optimization tool. After 100 iterations, the reaction rate constant based on optimized epoxidized dated palm oil production were obtained as follows: k 11 = 0.4251 mol⋅L−1⋅min−1, k 12 = 11.345 mol⋅L−1⋅min−1, and k 2 = 0.6761 mol⋅L−1⋅min−1.

Characteristics and preparation of oil-coated fertilizers: A review

As the slow-release fertilizer, oil-coated fertilizer can not only slow down the nutrients loss, but also have outstanding advantages in controlling the nutrients release. Based on a large number of literature, this paper systematically investigated the composition, classification, properties and preparation of oil-coated fertilizers, summarizes the challenges faced by the oil-coated fertilizers and offers a few suggestions for the future research. Through literature research, some important conclusions were found: (1) Oil-coated fertilizers are generally composed of core fertilizers and coated oil layers, and some have active interlayers. (2) Vegetable oils has the characteristics of easy degradation, water resistance and impact resistance, and the nutrient release curves of vegetable oil coated fertilizer in soil and still water are "S" type. (3) The modified polyurethane exhibits good compatibility with urea, and can control the release of N in a long period of time, which is 30 days longer than the N release life of ordinary polyurethane-coated fertilizers. (4) Oil-coated fertilizers can reduce the loss of N by slowing down the hydrolysis rate of urea and the nitrification from NH₄⁺ to NO₃^-, which reduces the N₂O release by 70-80% compared to the uncoated fertilizers. Moreover, the paper also proposes a new preparation method of oil-coated material.

3D Printed Biodegradable Polyurethaneurea Elastomer Recapitulates Skeletal Muscle Structure and Function

Effective skeletal muscle tissue engineering relies on control over the scaffold architecture for providing muscle cells with the required directionality, together with a mechanical property match with the surrounding tissue. Although recent advances in 3D printing fulfill the first requirement, the available synthetic polymers either are too rigid or show unfavorable surface and degradation profiles for the latter. In addition, natural polymers that are generally used as hydrogels lack the required mechanical stability to withstand the forces exerted during muscle contraction. Therefore, one of the most important challenges in the 3D printing of soft and elastic tissues such as skeletal muscle is the limitation of the availability of elastic, durable, and biodegradable biomaterials. Herein, we have synthesized novel, biocompatible and biodegradable, elastomeric, segmented polyurethane and polyurethaneurea (TPU) copolymers which are amenable for 3D printing and show high elasticity, low modulus, controlled biodegradability, and improved wettability, compared to conventional polycaprolactone (PCL) and PCL-based TPUs. The degradation profile of the 3D printed TPU scaffold was in line with the potential tissue integration and scaffold replacement process. Even though TPU attracts macrophages in 2D configuration, its 3D printed form showed limited activated macrophage adhesion and induced muscle-like structure formation by C2C12 mouse myoblasts in vitro, while resulting in a significant increase in muscle regeneration in vivo in a tibialis anterior defect in a rat model. Effective muscle regeneration was confirmed with immunohistochemical assessment as well as evaluation of electrical activity produced by regenerated muscle by EMG analysis and its force generation via a custom-made force transducer. Micro-CT evaluation also revealed production of more muscle-like structures in the case of implantation of cell-laden 3D printed scaffolds. These results demonstrate that matching the tissue properties for a given application via use of tailor-made polymers can substantially contribute to the regenerative outcomes of 3D printed tissue engineering scaffolds.

Jatropha Oil as a Substituent for Palm Oil in Biobased Polyurethane

Polyurethanes (PUs) are unique polymers that can be tailored to suit certain applications and are increasingly used in many industrial fields. Petrochemicals are still used as the main compound to synthesize PUs. Today, environmental concerns arise in the research and technology innovations in developing PUs, especially from vegetable polyols which are having an upsurge. These are driven by the uncertainty and fluctuations of petroleum crude oil price and availability. Jatropha has become a promising substituent to palm oil so as to reduce the competition of food and nonfood in utilizing this natural resource. Apart from that, jatropha will solve the problem related to the European banning of palm oil. Herein, we review the literature on the synthesis of PUs using different vegetable oils and compare it with jatropha oil and its nanocomposites reinforced with cellulose nanocrystals. Given the potential of vegetable oil PUs in many industrial applications, we expect that they will increase commercial interest and scientific research to bring these materials to the market soon.

Production of Biodegradable Palm Oil-Based Polyurethane as Potential Biomaterial for Biomedical Applications

Being biodegradable and biocompatible are crucial characteristics for biomaterial used for medical and biomedical applications. Vegetable oil-based polyols are known to contribute both the biodegradability and biocompatibility of polyurethanes; however, petrochemical-based polyols were often incorporated to improve the thermal and mechanical properties of polyurethane. In this work, palm oil-based polyester polyol (PPP) derived from epoxidized palm olein and glutaric acid was reacted with isophorone diisocyanate to produce an aliphatic polyurethane, without the incorporation of any commercial petrochemical-based polyol. The effects of water content and isocyanate index were investigated. The polyurethanes produced consisted of > 90% porosity with interconnected micropores and macropores (37-1700 µm) and PU 1.0 possessed tensile strength and compression stress of 111 kPa and 64 kPa. The polyurethanes with comparable thermal stability, yet susceptible to enzymatic degradation with 7-59% of mass loss after 4 weeks of treatment. The polyurethanes demonstrated superior water uptake (up to 450%) and did not induce significant changes in pH of the medium. The chemical changes of the polyurethanes after enzymatic degradation were evaluated by FTIR and TGA analyses. The polyurethanes showed cell viability of 53.43% and 80.37% after 1 and 10 day(s) of cytotoxicity test; and cell adhesion and proliferation in cell adhesion test. The polyurethanes produced demonstrated its potential as biomaterial for soft tissue engineering applications.