Morphology and properties of foamed high crystallinity PEEK prepared by high temperature thermally induced phase separation

Polyetheretherketone (PEEK) is a high‐performance semi‐crystalline thermoplastic polymer with outstanding mechanical properties, high thermal stability, resistance to most common solvents, and good biocompatibility. A high temperature thermally induced phase separation technique was used to produce PEEK foams with controlled foam density from PEEK in 4‐phenylphenol (4PPH) solutions. Physical and mechanical properties, foam and bulk density, surface area, and pore morphology of foamed PEEK were characterized and the role of PEEK concentration and cooling rate was investigated. Porous PEEK with densities ranging from 110 to 360 kg/m³ with elastic moduli and crush strength ranging from 13 to 125 MPa and 0.8 to 7 MPa, respectively, was produced.

Multiple-Step Melting/Irradiation: A Strategy to Fabricate Thermoplastic Polymers with Improved Mechanical Performance

To fabricate thermoplastic polymers exhibiting improved ductility without the loss of strength, a novel multiple-step melting/irradiation (MUSMI) strategy was developed by taking poly(vinylidene fluoride)/triallyl isocyanate (PVDF/TAIC) as an example, in which alternate melting and irradiation were adopted and repeated for several times. The initial irradiation with a low dose produced some local crosslinked points (not 3-dimensional network). When the specimen was reheated above the melting temperature, they redistributed in the PVDF matrix, which is an efficient way to avoid the high crosslinking density at certain positions and the disappearance of thermoplastic properties. During the subsequent cooling process, the crosslinked domains in the thermoplastic polymer matrix is expected to play double roles in turning crystal structures for enhancing the ductility without reducing strength. On one hand, they can act as heterogeneous nucleation agents, resulting in higher nucleation density and smaller spherulites; on the other hand, the existence of crosslinked structures restricts the lamellar thickening, accounting for the thinner crystal lamellae. Both smaller spherulites and thinner lamellae contribute to better ductility. At the same time, these local crosslinked points enhance the connectivity of crystal structures (including lamellae and spherulites), which is beneficial to the improvement of strength. Based on the influence of local crosslinked points on the ductility and strength, thermoplastic PVDF with much higher elongation at break and comparable yielding stress (relative to the reference specimen upon strong irradiation only once) was prepared via MUSMI successfully.