Enhanced positive temperature coefficient effect by crosslinking reaction for silicone rubber/carbon black composites with high pressure sensitivity

Effects of Carbon Black on Mechanical Properties and Oil Resistance of Liquid Silicone Rubber

Liquid silicone rubber (LSR) garners attention across a diverse range of industries owing to its commendable fluidity and heat resistance. Nonetheless, its mechanical strength and oil resistance fall short compared to other rubbers, necessitating enhancement through the incorporation of a suitable filler. This research focuses on reinforcing LSR using carbon black (CB) particles as a filler, evaluating the mechanical properties and oil resistance of neat LSR, and LSR containing up to 3 wt% of CB filler. CB was added in powder form to investigate its effect on LSR. When LSR was impregnated with oil, the deterioration of rubber was noticeably observed under high-temperature conditions compared to room-temperature conditions. Consequently, the mechanical properties and oil resistance, excluding the permanent compression reduction rate, tended to increase as the filling content of CB increased compared to the unfilled state. Notably, in the specimen with 2 wt% CB filler, the tensile modulus increased significantly by 48% and the deterioration rate was reduced by about 50% under accelerated deterioration conditions. Additionally, the swelling rate in oil decreased by around 14%. This validates a notable improvement in both mechanical properties and oil resistance. Based on the identified mechanism for properties enhancement in this study, CB/LSR composite is expected to have a wide range of applications in fields such as gaskets, oil seals, and flexible sensors.

3D Printing of Anisotropic Piezoresistive Pressure Sensors for Directional Force Perception

Anisotropic pressure sensors are gaining increasing attention for next-generation wearable electronics and intelligent infrastructure owing to their sensitivity in identifying different directional forces. 3D printing technologies have unparalleled advantages in the design of anisotropic pressure sensors with customized 3D structures for realizing tunable anisotropy. 3D printing has demonstrated few successes in utilizing piezoelectric nanocomposites for anisotropic recognition. However, 3D-printed anisotropic piezoresistive pressure sensors (PPSs) remain unexplored despite their convenience in saving the poling process. This study pioneers the development of an aqueous printable ink containing waterborne polyurethane elastomer. An anisotropic PPS featuring tailorable flexibility in macroscopic 3D structures and microscopic pore morphologies is created by adopting direct ink writing 3D printing technology. Consequently, the desired directional force perception is achieved by programming the printing schemes. Notably, the printed PPS demonstrated excellent deformability, with a relative sensitivity of 1.22 (kPa* wt. %)-1 over a substantial pressure range (2.8 to 8.1 kPa), approximately fivefold than that of a state-of-the-art carbon-based PPS. This study underscores the versatility of 3D printing in customizing highly sensitive anisotropic pressure sensors for advanced sensing applications that are difficult to achieve using conventional measures.

Positive/Negative Temperature Coefficient Behaviors of Electron Beam-Irradiated Carbon Blacks-Loaded Polyethylene Nanocomposites

Polymer-based materials with positive temperature coefficients (PTC) are regarded as potential candidates for electrical heating elements in a wide range of applications, such as wearable electronics, soft robots, and smart skin. They offer many advantages over ceramic or metal oxide-based composites, including low resistance at room temperature, excellent flexibility and processability, and low cost. However, the electrical resistance instability and poor reproducibility have limited their use in practical applications. In this work, we prepared carbon blacks-reinforced high-density polyethylene nanocomposites (CBs-HDPE) loaded with polar additives (polyols or ionomers), which were subsequently subjected to electron beam (EB) irradiation to explore their PTC behaviors. We found that the EB-treated nanocomposites exhibited PTC behaviors, while the untreated samples showed negative temperature coefficients. Further, EB-ionomer-CBs-HDPE showed the highest PTC intensity of 3.01 Ω·cm, which was ∼35% higher than that of EB-CBs-HDPE. These results suggested that the EB irradiation enabled a specific volume expansion behavior via enhanced crosslinking among CBs, polar additives, and HDPE, inhibiting the formation of conductive networks in the nanocomposites. Thus, it can be concluded that polar additives and further EB irradiation played an important role in enhancing the PTC performances. We believe the findings provide crucial insight for designing carbon-polymer nanocomposites with PTC behaviors in various self-regulating heating devices.

Silicone Rubber Based-Conductive Composites for Stretchable "All-in-One" Microsystems

Wearable electronics with development trends such as miniaturization, multifunction, and smart integration have become an important part of the Internet of Things (IoT) and have penetrated various sectors of modern society. To meet the increasing demands of wearable electronics in terms of deformability and conformability, many efforts have been devoted to overcoming the nonstretchable and poor conformal properties of traditional functional materials and endowing devices with outstanding mechanical properties. One of the promising approaches is composite engineering in which traditional functional materials are incorporated into the various polymer matrices to develop different kinds of functional composites and construct different functions of stretchable electronics. Herein, we focus on the approach of composite engineering and the polymer matrix of silicone rubber (SR), and we summarize the state-of-the-art details of silicone rubber-based conductive composites (SRCCs), including a summary of their conductivity mechanisms and synthesis methods and SRCC applications for stretchable electronics. For conductivity mechanisms, two conductivity mechanisms of SRCC are emphasized: percolation theory and the quantum tunneling mechanism. For synthesis methods of SRCCs, four typical approaches to synthesize different kinds of SRCCs are investigated: mixing/blending, infiltration, ion implantation, and in situ formation. For SRCC applications, different functions of stretchable electronics based on SRCCs for interconnecting, sensing, powering, actuating, and transmitting are summarized, including stretchable interconnects, sensors, nanogenerators, antennas, and transistors. These functions reveal the feasibility of constructing a stretchable all-in-one self-powered microsystem based on SRCC-based stretchable electronics. As a prospect, this microsystem is expected to integrate the functional sensing modulus, the energy harvesting modulus, and the process and response modulus together to sense and respond to environmental stimulations and human physiological signals.