Morphology optimizing of polyvinylidene fluoride ( PVDF ) nanofiber separator for safe lithium‐ion battery

Electrospun PVDF-Based Polymers for Lithium-Ion Battery Separators: A Review

Lithium-ion batteries (LIBs) have been widely applied in electronic communication, transportation, aerospace, and other fields, among which separators are vital for their electrochemical stability and safety. Electrospun polyvinylidene fluoride (PVDF)-based separators have a large specific surface area, high porosity, and remarkable thermal stability, which significantly enhances the electrochemistry and safety of LIBs. First, this paper reviewed recent research hotspots and processes of electrospun PVDF-based LIB separators; then, their pivotal parameters influencing morphology, structures, and properties of separators, especially in the process of electrospinning solution preparation, electrospinning process, and post-treatment methods were summarized. Finally, the challenges of PVDF-based LIB separators were proposed and discussed, which paved the way for the application of electrospun PVDF-based separators in LIBs and the development of LIBs with high electrochemistry and security.

Smart and Multifunctional Materials Based on Electroactive Poly(vinylidene fluoride): Recent Advances and Opportunities in Sensors, Actuators, Energy, Environmental, and Biomedical Applications

From scientific and technological points of view, poly(vinylidene fluoride), PVDF, is one of the most exciting polymers due to its overall physicochemical characteristics. This polymer can crystalize into five crystalline phases and can be processed in the form of films, fibers, membranes, and specific microstructures, being the physical properties controllable over a wide range through appropriate chemical modifications. Moreover, PVDF-based materials are characterized by excellent chemical, mechanical, thermal, and radiation resistance, and for their outstanding electroactive properties, including high dielectric, piezoelectric, pyroelectric, and ferroelectric response, being the best among polymer systems and thus noteworthy for an increasing number of technologies. This review summarizes and critically discusses the latest advances in PVDF and its copolymers, composites, and blends, including their main characteristics and processability, together with their tailorability and implementation in areas including sensors, actuators, energy harvesting and storage devices, environmental membranes, microfluidic, tissue engineering, and antimicrobial applications. The main conclusions, challenges and future trends concerning materials and application areas are also presented.

Coaxial Electrospun Tai Chi-Inspired Lithium-Ion Battery Separator with High Performance and Fireproofing Capacity

Organic flame-retardant-loaded battery separator offers a new opportunity for battery safety. However, its poor thermal stability still poses serious safety issues. Inspired by Tai Chi, an "internal-cultivating and external-practicing" core-shell nanofibrous membrane was prepared by coaxial electrospinning, wherein the shell layer was a mixture of polyvinylidene fluoride, silicon dioxide (SiO2), and graphene oxide (GO) and the core layer contained triphenyl phosphate (TPP). SiO2 and GO enhanced the thermal stability and electrochemical performance. The encapsulated TPP prevented heat transfer and the degradation of electrochemical performance caused by its direct dissolution. This separator exhibited outstanding thermal stability and flame retardancy: it did not burn and remained relatively intact (91.2%) in an open flame for 15 s. The battery assembled with a composite separator showed excellent performance: the initial capacity reached 164 mA h/g and maintained 95% after 100 charge-discharge cycles. This novel strategy endows high-performance lithium batteries with relatively higher safety.

High-stability core-shell structured PAN/PVDF nanofiber separator with excellent lithium-ion transport property for lithium-based battery

The ion transport channel constructed by the separator is crucial for the practical performance of Li-ion batteries, including cycling stability and high rate capability under high current. Traditional polyolefin separator is the storage of electrolyte, which guarantees the internal ion transport process. However, its weak interaction with electrolyte and low cationic transport capacity limit the application of lithium ion battery in large current. In this study, a kind of core-shell structured polyacrylonitrile (PAN)/polyvinylidene fluoride (PVDF) nanofiber separator composed of PAN core and PVDF shell was prepared by coaxial electrospinning technique. As a result, the mechanical strength of PAN/PVDF nanofiber separator is increased from 0.6 MPa of PVDF to 3.6 MPa for PAN core. Furthermore, PAN/PVDF nanofiber separator exhibits an improved lithium-ion transference number (0.66), which is resulted from F functional groups of PVDF shell. It is believed that the interactions between the lithium ion and F functional group could construct a fast ion transport channel. The LiCoO₂/Li half-cells assembled with PAN/PVDF exhibited higher discharge capacity (5C) than those cells using pristine PVDF, PAN separators and polyethylene (PE) separator. It is worth mentioning that the cells with PAN/PVDF separator also have excellent cycle stability. This study provides a new idea about separator-design strategy for high-performance lithium-based battery.

Recent Development in Novel Lithium-Sulfur Nanofiber Separators: A Review of the Latest Fabrication and Performance Optimizations

Lithium-Sulfur batteries (LSBs) are one of the most promising next-generation batteries to replace Li-ion batteries that power everything from small portable devices to large electric vehicles. LSBs boast a nearly five times higher theoretical capacity than Li-ion batteries due to sulfur's high theoretical capacity, and LSBs use abundant sulfur instead of rare metals as their cathodes. In order to make LSBs commercially viable, an LSB's separator must permit fast Li-ion diffusion while suppressing the migration of soluble lithium polysulfides (LiPSs). Polyolefin separators (commonly used in Li-ion batteries) fail to block LiPSs, have low thermal stability, poor mechanical strength, and weak electrolyte affinity. Novel nanofiber (NF) separators address the aforementioned shortcomings of polyolefin separators with intrinsically superior properties. Moreover, NF separators can easily be produced in large volumes, fine-tuned via facile electrospinning techniques, and modified with various additives. This review discusses the design principles and performance of LSBs with exemplary NF separators. The benefits of using various polymers and the effects of different polymer modifications are analyzed. We also discuss the conversion of polymer NFs into carbon NFs (CNFs) and their effects on rate capability and thermal stability. Finally, common and promising modifiers for NF separators, including carbon, metal oxide, and metal-organic framework (MOF), are examined. We highlight the underlying properties of the composite NF separators that enhance the capacity, cyclability, and resilience of LSBs.

Interface Optimization of Metal Quantum Dots/Polymer Nanocomposites and their Properties: Studies of Multi-Functional Organic/Inorganic Hybrid

Nanomaterials filled polymers system is a simple method to produce organic/inorganic hybrid with synergistic or complementary effects. The properties of nanocomposites strongly depend on the dispersion effects of nanomaterials in the polymer and their interfaces. The optimized interface of nanocomposites would decrease the barrier height between filler and polymer for charge transfer. To avoid aggregation of metal nanoparticles and improve interfacial charge transfer, Pt nanodots filled in the non-conjugated polymer was synthesized with an in situ method. The results exhibited that the absorbance of nanocomposite covered from the visible light region to NIR (near infrared). The photo-current responses to typical visible light and 808 nm NIR were studied based on Au gap electrodes on a flexible substrate. The results showed that the size of Pt nanoparticles was about 1-2 nm and had uniformly dispersed in the polymer matrix. The resulting nanocomposite exhibited photo-current switching behavior to weak visible light and NIR. Simultaneously, the nanocomposite also showed electrical switching responses to strain applied to a certain extent. Well-dispersion of Pt nanodots in the polymer is attributable to the in situ synthesis of metal nanodots, and photo-current switching behavior is due to interface optimization to decrease barrier height between metal filler and polymer. It provided a simple way to obtain organic/inorganic hybrid with external stimuli responses and multi-functionalities.