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Iqbal A, Hosseini AF, Rizvi SSH. Supercritical fluid extrusion of pea flour and pea protein concentrate: Effects on off-flavor removal and sensory improvement. J Food Sci 2025; 90:e70004. [PMID: 39832230 DOI: 10.1111/1750-3841.70004] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/02/2024] [Revised: 12/11/2024] [Accepted: 01/04/2025] [Indexed: 01/22/2025]
Abstract
This study was intended to provide a novel process that fills a knowledge gap in relation to the enhancement of pulses utilization. The primary goal was to develop an experimental framework for using a high-pressure supercritical fluid extruder (SCFX) as a continuous bioreactor to produce off-flavor reduced and functionally superior pulse flours and protein concentrates in a single step. The current study focused on using SCFX processing to remove off-flavor from pulse flour and protein concentrates, enhancing the quality, acceptability, and marketability of pulse-based products. Supercritical carbon dioxide (SC-CO2), a well-known green solvent, was employed in combination with an extrusion system to achieve off-flavor reduction at larger scale. Using various methods such as headspace solid-phase microextraction-gas chromatography mass-spectroscopy (HS-SPME-GC-MS) and sensory evaluation, this study demonstrated that SCFX significantly reduced the off-flavor in pea flour (PF) and pea protein concentrate (PPC). HS-SPME-GC-MS analyses identified major off-flavor compounds in unextruded PF and PPC, including 1-hexanol, 1-octanol, 1-nonanol, nonanal, and 2-alkyl methoxypyrazines. Following SCFX treatment, all these compounds except nonanal were removed. Total off-flavor compound concentration dropped from 923 to 126.5 ng/g in PF, and from 571.7 to 65.9 ng/g in pea protein concentrate PPC after SCFX treatment. Sensory evaluation corroborated these HS-SPME-GC-MS findings, showing that over 80% of the participants could accurately distinguish the extruded samples from the unextruded ones, perceiving the treated samples as having the least beany flavor. These findings highlight the efficacy of SCFX processing in enhancing the sensory profile of pulse-based products by removing off-flavor compounds.
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Affiliation(s)
- Aamir Iqbal
- Department of Food Science, Cornell University, Ithaca, New York, USA
| | | | - Syed S H Rizvi
- Department of Food Science, Cornell University, Ithaca, New York, USA
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Sutarsi, Jati PT, Wiradiestia D, Altway A, Winardi S, Wahyudiono, Machmudah S. Extraction Process Optimization of Curcumin from Curcuma xanthorrhiza Roxb. with Supercritical Carbon Dioxide Using Ethanol as a Cosolvent. ACS OMEGA 2024; 9:1251-1264. [PMID: 38239285 PMCID: PMC10795970 DOI: 10.1021/acsomega.3c07497] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 09/28/2023] [Revised: 11/12/2023] [Accepted: 12/01/2023] [Indexed: 01/22/2024]
Abstract
Curcuma xanthorrhiza Roxb., known as temulawak, Javanese ginger, or Javanese turmeric, is a plant species belonging to the ginger family. This plant originated in Indonesia, more specifically on Java Island, and is usually used as medicine. It contains a high amount of a phenolic compound, namely, curcumin. A supercritical carbon dioxide extraction technique was employed to extract curcumin from C. xanthorrhiza. The objective of this work was to investigate the effects of temperature, pressure, and CO2 flow rate on the extraction yield and curcumin recovery from C. xanthorrhiza, which was extracted using supercritical carbon dioxide and ethanol as a cosolvent. The Box-Behnken design (BBD) experimental design and response surface methodology were used to optimize the extraction yield and curcumin recovery. The extraction conditions at a temperature of 40 °C, a pressure of 25 MPa, and a CO2 flow rate of 5.34 mL/min produced the optimum extraction yield of 10.4% and curcumin recovery of 3.2%. From Fourier transform infrared analysis, although the physical-chemical structure in the residue of the starting material was almost similar, the quantity of all functional groups in the residue decreased from the starting material. From scanning electron microscopy analysis, it was confirmed that the cell was broken due to the high-pressure effect, so that the extraction process runs easily.
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Affiliation(s)
- Sutarsi
- Department
of Chemical Engineering, Institut Teknologi
Sepuluh Nopember, Surabaya 60111, Indonesia
| | - Pundhi T. Jati
- Department
of Chemical Engineering, Institut Teknologi
Sepuluh Nopember, Surabaya 60111, Indonesia
| | - Diano Wiradiestia
- Department
of Chemical Engineering, Institut Teknologi
Sepuluh Nopember, Surabaya 60111, Indonesia
| | - Ali Altway
- Department
of Chemical Engineering, Institut Teknologi
Sepuluh Nopember, Surabaya 60111, Indonesia
| | - Sugeng Winardi
- Department
of Chemical Engineering, Institut Teknologi
Sepuluh Nopember, Surabaya 60111, Indonesia
| | - Wahyudiono
- New
Industry Creation Hatchery Center, Tohoku
University, 6-6-10 Aoba,
Aramaki, Aoba-ku, Sendai 980-8579, Japan
| | - Siti Machmudah
- Department
of Chemical Engineering, Institut Teknologi
Sepuluh Nopember, Surabaya 60111, Indonesia
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Boukid F. The realm of plant proteins with focus on their application in developing new bakery products. ADVANCES IN FOOD AND NUTRITION RESEARCH 2022; 99:101-136. [PMID: 35595392 DOI: 10.1016/bs.afnr.2021.11.001] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Subscribe] [Scholar Register] [Indexed: 11/16/2022]
Abstract
Plant proteins are spreading due to growing environmental, health and ethical concerns related to animal proteins. Proteins deriving from cereals, oilseeds, and pulses are witnessing a sharp growth showing a wide spectrum of applications from meat and fish analogues to infant formulations. Bakery products are one of the biggest markets of alternative protein applications for functional and nutritional motives. Fortifying bakery products with proteins can secure a better amino-acids profile and a higher protein intake. Conventional plant proteins (i.e., wheat and soy) dominate the bakery industry, but emerging sources (i.e., pea, chickpea, and faba) are also gaining traction. Each protein brings specific functional properties and nutritional value. Therefore, this chapter gives an overview of the main features of plant proteins and discusses their impact on the quality of bakery products.
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Affiliation(s)
- Fatma Boukid
- Food Safety and Functionality Programme, Food Industry Area, Institute of Agriculture and Food Research and Technology (IRTA), Monells, Catalonia, Spain.
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Vatansever S, Ohm J, Simsek S, Hall C. A novel approach: Supercritical carbon dioxide + ethanol extraction to improve techno‐functionalities of pea protein isolate. Cereal Chem 2021. [DOI: 10.1002/cche.10489] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/07/2022]
Affiliation(s)
- Serap Vatansever
- Dairy and Food Science Department South Dakota State University Brookings SD USA
| | - Jae‐Bom Ohm
- USDA‐ARS Edward T. Schafer Agricultural Research Center Cereal Crops Research Unit Hard Red Spring and Durum Wheat Quality Laboratory Fargo ND USA
| | - Senay Simsek
- Department of Food Sciences Purdue University West Lafayette IN USA
| | - Clifford Hall
- Dairy and Food Science Department South Dakota State University Brookings SD USA
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A Review on the Extraction and Processing of Natural Source-Derived Proteins through Eco-Innovative Approaches. Processes (Basel) 2021. [DOI: 10.3390/pr9091626] [Citation(s) in RCA: 32] [Impact Index Per Article: 8.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/06/2023] Open
Abstract
In addition to their nutritional and physiological role, proteins are recognized as the major compounds responsible for the rheological properties of food products and their stability during manufacture and storage. Furthermore, proteins have been shown to be source of bioactive peptides able to exert beneficial effects on human health. In recent years, scholarly interest has focused on the incorporation of high-quality proteins into the diet. This fact, together with the new trends of consumers directed to avoid the intake of animal proteins, has boosted the search for novel and sustainable protein sources and the development of suitable, cost-affordable, and environmentally friendly technologies to extract high concentrations of valuable proteins incorporated into food products and supplements. In this review, current data on emergent and promising methodologies applied for the extraction of proteins from natural sources are summarized. Moreover, the advantages and disadvantages of these novel methods, compared with conventional methods, are detailed. Additionally, this work describes the combination of these technologies with the enzymatic hydrolysis of extracted proteins as a powerful strategy for releasing bioactive peptides.
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Vatansever S, Whitney K, Ohm JB, Simsek S, Hall C. Physicochemical and multi-scale structural alterations of pea starch induced by supercritical carbon dioxide + ethanol extraction. Food Chem 2021; 344:128699. [PMID: 33261996 DOI: 10.1016/j.foodchem.2020.128699] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/20/2020] [Revised: 10/30/2020] [Accepted: 11/18/2020] [Indexed: 11/19/2022]
Abstract
The objective of this study was to establish the impacts of supercritical fluid extraction (SFE) processing on the physicochemical properties of pea flour and the structure of isolated pea starch. A significant (p < 0.05) increase in protein content and reduction in several pasting and thermal parameters as measured by rapid visco-analyzer and differential scanning calorimeter were observed after SFE. Additionally, SFE increased starch digestibility as determined by an in vitro starch digestion assay. An increased amylopectin content and crystallinity along with the loss of double helix content was supported by size exclusion chromatography and FT-IR data, respectively. X-ray diffraction and scanning electron microscopy showed minimal alterations of starch, by SFE, in long-range crystalline and morphological structure of starch granules, respectively. The data demonstrated SFE influenced the physicochemical and structural characteristics of pea starch. These outcomes illustrated that SFE might be a green and novel technology for starch modification.
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Affiliation(s)
- Serap Vatansever
- Department of Plant Sciences, North Dakota State University, Fargo, ND 58108, USA
| | - Kristin Whitney
- Department of Plant Sciences, North Dakota State University, Fargo, ND 58108, USA
| | - Jae-Bom Ohm
- USDA-ARS, Edward T. Schafer Agricultural Research Center, Cereal Crops Research Unit, Hard Spring and Durum Wheat Quality Laboratory, Fargo, ND 58108, USA
| | - Senay Simsek
- Department of Plant Sciences, North Dakota State University, Fargo, ND 58108, USA
| | - Clifford Hall
- Department of Dairy and Food Science, South Dakota State University, Brookings, SD, USA.
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Frohlich P, Young G, Borsuk Y, Sigvaldson M, Bourré L, Sopiwnyk E. Influence of premilling thermal treatments of yellow peas, navy beans, and fava beans on the flavor and end‐product quality of tortillas and pitas. Cereal Chem 2021. [DOI: 10.1002/cche.10424] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/13/2023]
Affiliation(s)
- Peter Frohlich
- Richardson Centre for Functional Foods Winnipeg MB Canada
| | - Gina Young
- Canadian International Grains Institute (Cigi) Winnipeg MB Canada
| | - Yulia Borsuk
- Canadian International Grains Institute (Cigi) Winnipeg MB Canada
| | | | - Lindsay Bourré
- Canadian International Grains Institute (Cigi) Winnipeg MB Canada
| | - Elaine Sopiwnyk
- Canadian International Grains Institute (Cigi) Winnipeg MB Canada
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Supercritical Carbon Dioxide + Ethanol Extraction to Improve Organoleptic Attributes of Pea Flour with Applications of Sensory Evaluation, HS-SPME-GC, and GC-Olfactory. Processes (Basel) 2021. [DOI: 10.3390/pr9030489] [Citation(s) in RCA: 8] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/10/2023] Open
Abstract
Supercritical carbon dioxide + ethanol (SC-CO2+EtOH) extraction, was employed as a deflavoring method to improve the sensory properties of pea flours. Furthermore, the impacts of particle size along with extraction on volatile profile and sensory attributes of pea flours were investigated using multiple approaches. These included headspace solid-phase microextraction-gas chromatography (HS-SPME-GC), GC-olfactometry (GC-O), and quantitative descriptive analysis (QDA) using a trained sensory panel. Total volatile contents of non-deflavored and deflavored whole pea flour and its fractions were in the range of 7.1 ± 0.3 to 18.1 ± 1.0 µg/g and 0.4 ± 0.1 to 2.7 ± 0.4 µg/g, respectively. The GC-O system showed that the total volatile intensity was in the range of 14.5 to 22.0 and 0 to 3.5, for non-deflavored and deflavored pea flours, respectively. Volatile analyses indicated that 1-hexanol, 1-octanol, 1-nonanol, nonanal, and 2-alkyl methoxypyrazines were major off-aroma compounds. Most off-aroma compounds were not detected in deflavored pea flours. QDA revealed less pea intensity and bitterness of deflavored pea flours. The larger particle size of flours resulted in less off-aroma compounds based on the GC data but more bitterness based on QDA. The SC-CO2+EtOH extraction at optimum conditions and particle size modifications can be a potential technology to improve the organoleptic properties of pulse ingredients.
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