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Zhang Z, Zhou W, Wang T, Gu Z, Zhu Y, Liu Z, Wu Z, Zhang G, Jin W. Ion-Conducting Ceramic Membrane Reactors for the Conversion of Chemicals. MEMBRANES 2023; 13:621. [PMID: 37504987 PMCID: PMC10386144 DOI: 10.3390/membranes13070621] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 05/18/2023] [Revised: 06/16/2023] [Accepted: 06/22/2023] [Indexed: 07/29/2023]
Abstract
Ion-conducting ceramic membranes, such as mixed oxygen ionic and electronic conducting (MIEC) membranes and mixed proton-electron conducting (MPEC) membranes, have the potential for absolute selectivity for specific gases at high temperatures. By utilizing these membranes in membrane reactors, it is possible to combine reaction and separation processes into one unit, leading to a reduction in by-product formation and enabling the use of thermal effects to achieve efficient and sustainable chemical production. As a result, membrane reactors show great promise in the production of various chemicals and fuels. This paper provides an overview of recent developments in dense ceramic catalytic membrane reactors and their potential for chemical production. This review covers different types of membrane reactors and their principles, advantages, disadvantages, and key issues. The paper also discusses the configuration and design of catalytic membrane reactors. Finally, the paper offers insights into the challenges of scaling up membrane reactors from experimental stages to practical applications.
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Affiliation(s)
- Zhicheng Zhang
- State Key Laboratory of Materials-Oriented Chemical Engineering, College of Chemical Engineering, Nanjing Tech University, 30 Puzhu Road(S), Nanjing 211816, China
| | - Wanglin Zhou
- State Key Laboratory of Materials-Oriented Chemical Engineering, College of Chemical Engineering, Nanjing Tech University, 30 Puzhu Road(S), Nanjing 211816, China
| | - Tianlei Wang
- State Key Laboratory of Materials-Oriented Chemical Engineering, College of Chemical Engineering, Nanjing Tech University, 30 Puzhu Road(S), Nanjing 211816, China
| | - Zhenbin Gu
- State Key Laboratory of Materials-Oriented Chemical Engineering, College of Chemical Engineering, Nanjing Tech University, 30 Puzhu Road(S), Nanjing 211816, China
| | - Yongfan Zhu
- State Key Laboratory of Materials-Oriented Chemical Engineering, College of Chemical Engineering, Nanjing Tech University, 30 Puzhu Road(S), Nanjing 211816, China
| | - Zhengkun Liu
- State Key Laboratory of Materials-Oriented Chemical Engineering, College of Chemical Engineering, Nanjing Tech University, 30 Puzhu Road(S), Nanjing 211816, China
| | - Zhentao Wu
- Energy and Bioproducts Research Institute (EBRI), Aston University, Birmingham B4 7ET, UK
| | - Guangru Zhang
- State Key Laboratory of Materials-Oriented Chemical Engineering, College of Chemical Engineering, Nanjing Tech University, 30 Puzhu Road(S), Nanjing 211816, China
| | - Wanqin Jin
- State Key Laboratory of Materials-Oriented Chemical Engineering, College of Chemical Engineering, Nanjing Tech University, 30 Puzhu Road(S), Nanjing 211816, China
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Arandiyan H, S Mofarah S, Sorrell CC, Doustkhah E, Sajjadi B, Hao D, Wang Y, Sun H, Ni BJ, Rezaei M, Shao Z, Maschmeyer T. Defect engineering of oxide perovskites for catalysis and energy storage: synthesis of chemistry and materials science. Chem Soc Rev 2021; 50:10116-10211. [PMID: 34542117 DOI: 10.1039/d0cs00639d] [Citation(s) in RCA: 56] [Impact Index Per Article: 18.7] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/27/2022]
Abstract
Oxide perovskites have emerged as an important class of materials with important applications in many technological areas, particularly thermocatalysis, electrocatalysis, photocatalysis, and energy storage. However, their implementation faces numerous challenges that are familiar to the chemist and materials scientist. The present work surveys the state-of-the-art by integrating these two viewpoints, focusing on the critical role that defect engineering plays in the design, fabrication, modification, and application of these materials. An extensive review of experimental and simulation studies of the synthesis and performance of oxide perovskites and devices containing these materials is coupled with exposition of the fundamental and applied aspects of defect equilibria. The aim of this approach is to elucidate how these issues can be integrated in order to shed light on the interpretation of the data and what trajectories are suggested by them. This critical examination has revealed a number of areas in which the review can provide a greater understanding. These include considerations of (1) the nature and formation of solid solutions, (2) site filling and stoichiometry, (3) the rationale for the design of defective oxide perovskites, and (4) the complex mechanisms of charge compensation and charge transfer. The review concludes with some proposed strategies to address the challenges in the future development of oxide perovskites and their applications.
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Affiliation(s)
- Hamidreza Arandiyan
- Laboratory of Advanced Catalysis for Sustainability, School of Chemistry, University of Sydney, Sydney, NSW 2006, Australia. .,Centre for Applied Materials and Industrial Chemistry (CAMIC), School of Science, RMIT University, 124 La Trobe Street, Melbourne, VIC, Australia.
| | - Sajjad S Mofarah
- School of Materials Science and Engineering, UNSW Sydney, Sydney, NSW 2052, Australia.
| | - Charles C Sorrell
- School of Materials Science and Engineering, UNSW Sydney, Sydney, NSW 2052, Australia.
| | - Esmail Doustkhah
- National Institute for Materials Science (NIMS), 1-1 Namiki, Tsukuba, Ibaraki, 305-0044, Japan
| | - Baharak Sajjadi
- Department of Chemical Engineering, University of Mississippi, University, MS, 38677, USA
| | - Derek Hao
- School of Civil and Environmental Engineering, University of Technology Sydney, Sydney, NSW 2007, Australia
| | - Yuan Wang
- Centre for Applied Materials and Industrial Chemistry (CAMIC), School of Science, RMIT University, 124 La Trobe Street, Melbourne, VIC, Australia. .,School of Chemistry, UNSW Sydney, Sydney, NSW 2052, Australia
| | - Hongyu Sun
- Department of Micro- and Nanotechnology, Technical University of Denmark, Kongens Lyngby 2800, Denmark
| | - Bing-Jie Ni
- School of Civil and Environmental Engineering, University of Technology Sydney, Sydney, NSW 2007, Australia
| | - Mehran Rezaei
- Catalyst and Nanomaterials Research Laboratory (CNMRL), School of Chemical, Petroleum and Gas Engineering, Iran University of Science and Technology, Tehran, Iran
| | - Zongping Shao
- WA School of Mines: Minerals, Energy and Chemical Engineering, Curtin University, Perth, WA 6845, Australia. .,State Key Laboratory of Materials-Oriented Chemical Engineering, College of Chemical Engineering, Nanjing Tech University, Nanjing, 210009, China
| | - Thomas Maschmeyer
- Laboratory of Advanced Catalysis for Sustainability, School of Chemistry, University of Sydney, Sydney, NSW 2006, Australia.
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Lei S, Wang A, Xue J, Wang H. Catalytic ceramic oxygen ionic conducting membrane reactors for ethylene production. REACT CHEM ENG 2021. [DOI: 10.1039/d1re00136a] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/14/2023]
Abstract
Catalytic ceramic oxygen ionic conducting membrane reactors have great potential in the production of high value-added chemicals as they can couple chemical reactions with separation within a single unit, allowing process intensification.
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Affiliation(s)
- Song Lei
- School of Chemistry & Chemical Engineering
- Guangdong Provincial Key Lab of Green Chemical Product Technology
- South China University of Technology
- Guangzhou 510640
- China
| | - Ao Wang
- School of Chemistry & Chemical Engineering
- Guangdong Provincial Key Lab of Green Chemical Product Technology
- South China University of Technology
- Guangzhou 510640
- China
| | - Jian Xue
- School of Chemistry & Chemical Engineering
- Guangdong Provincial Key Lab of Green Chemical Product Technology
- South China University of Technology
- Guangzhou 510640
- China
| | - Haihui Wang
- Beijing Key Laboratory of Membrane Materials and Engineering
- Department of Chemical Engineering
- Tsinghua University
- Beijing 100084
- China
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Cai L, Wu X, Zhu X, Ghoniem AF, Yang W. High‐performance
oxygen transport membrane reactors integrated with IGCC for carbon capture. AIChE J 2020. [DOI: 10.1002/aic.16247] [Citation(s) in RCA: 16] [Impact Index Per Article: 4.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/20/2023]
Affiliation(s)
- Lili Cai
- State Key Laboratory of CatalysisDalian Institute of Chemical Physics, Chinese Academy of Sciences Dalian China
| | - Xiao‐Yu Wu
- Department of Mechanical EngineeringMassachusetts Institute of Technology Cambridge Massachusetts USA
| | - Xuefeng Zhu
- State Key Laboratory of CatalysisDalian Institute of Chemical Physics, Chinese Academy of Sciences Dalian China
- University of Chinese Academy of Sciences Beijing China
- Dalian National Laboratory for Clean EnergyChinese Academy of Sciences Dalian China
| | - Ahmed F. Ghoniem
- Department of Mechanical EngineeringMassachusetts Institute of Technology Cambridge Massachusetts USA
| | - Weishen Yang
- State Key Laboratory of CatalysisDalian Institute of Chemical Physics, Chinese Academy of Sciences Dalian China
- University of Chinese Academy of Sciences Beijing China
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Gao Y, Neal L, Ding D, Wu W, Baroi C, Gaffney AM, Li F. Recent Advances in Intensified Ethylene Production—A Review. ACS Catal 2019. [DOI: 10.1021/acscatal.9b02922] [Citation(s) in RCA: 132] [Impact Index Per Article: 26.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/28/2022]
Affiliation(s)
- Yunfei Gao
- Department of Chemical and Biomolecular Engineering, North Carolina State University, Raleigh, North Carolina 27695-7905, United States
| | - Luke Neal
- Department of Chemical and Biomolecular Engineering, North Carolina State University, Raleigh, North Carolina 27695-7905, United States
| | - Dong Ding
- Idaho National Laboratory, P.O. Box 1625,
MS 2203, Idaho Falls, Idaho 83415, United States
| | - Wei Wu
- Idaho National Laboratory, P.O. Box 1625,
MS 2203, Idaho Falls, Idaho 83415, United States
| | - Chinmoy Baroi
- Idaho National Laboratory, P.O. Box 1625,
MS 2203, Idaho Falls, Idaho 83415, United States
| | - Anne M. Gaffney
- Idaho National Laboratory, P.O. Box 1625,
MS 2203, Idaho Falls, Idaho 83415, United States
| | - Fanxing Li
- Department of Chemical and Biomolecular Engineering, North Carolina State University, Raleigh, North Carolina 27695-7905, United States
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Jin Y, Meng X, Bo M, Yang N, Sunarso J, Liu S. Parametric modeling study of oxidative dehydrogenation of propane in La0.6Sr0.4Co0.2Fe0.8O3-δ hollow fiber membrane reactor. Catal Today 2019. [DOI: 10.1016/j.cattod.2018.03.065] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/27/2022]
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Cobalt-free dual-phase oxygen transporting membrane reactor for the oxidative dehydrogenation of ethane. Sep Purif Technol 2019. [DOI: 10.1016/j.seppur.2018.10.055] [Citation(s) in RCA: 8] [Impact Index Per Article: 1.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/20/2022]
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8
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Deibert W, Ivanova ME, Baumann S, Guillon O, Meulenberg WA. Ion-conducting ceramic membrane reactors for high-temperature applications. J Memb Sci 2017. [DOI: 10.1016/j.memsci.2017.08.016] [Citation(s) in RCA: 56] [Impact Index Per Article: 8.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/19/2022]
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Alshammari A, Kalevaru VN, Bagabas A, Martin A. Production of Ethylene and its Commercial Importance in the Global Market. PETROCHEMICAL CATALYST MATERIALS, PROCESSES, AND EMERGING TECHNOLOGIES 2016. [DOI: 10.4018/978-1-4666-9975-5.ch004] [Citation(s) in RCA: 7] [Impact Index Per Article: 0.9] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 12/13/2022]
Abstract
Ethylene is the largest of the olefin markets and is also one of the most important petrochemically derived monomers that are used as a feedstock for the production of various commercially useful chemical products (e.g. polyethylene, polymers, fibers etc.). The primary objective of this chapter is to provide a comprehensive overview about olefins particularly ethylene production technologies and its commercial significance in the world market. The content of this chapter is presented as follows: a general overview about olefins production is given. This is followed by introducing the reader to ethylene including its properties importance/applications. The next section describes the production technologies of ethylene and some of its selected derivatives, followed by an overview of the technology, market, costs, capacity, global demand and supply of ethylene technology. Finally, main points and outlook of this highly industrially important commodity chemical are summarized.
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Gärtner CA, van Veen AC, Lercher JA. Oxidative Dehydrogenation of Ethane: Common Principles and Mechanistic Aspects. ChemCatChem 2013. [DOI: 10.1002/cctc.201200966] [Citation(s) in RCA: 300] [Impact Index Per Article: 27.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/06/2022]
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Lobera MP, Balaguer M, Garcia-Fayos J, Serra JM. Rare Earth-doped Ceria Catalysts for ODHE Reaction in a Catalytic Modified MIEC Membrane Reactor. ChemCatChem 2012. [DOI: 10.1002/cctc.201200212] [Citation(s) in RCA: 21] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/10/2022]
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12
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Lobera MP, Escolástico S, Garcia-Fayos J, Serra JM. Ethylene production by ODHE in catalytically modified Ba(0.5)Sr(0.5)Co(0.8)Fe(0.2)O(3-δ) membrane reactors. CHEMSUSCHEM 2012; 5:1587-1596. [PMID: 22791570 DOI: 10.1002/cssc.201100747] [Citation(s) in RCA: 22] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Abstract] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 11/21/2011] [Revised: 01/09/2012] [Indexed: 06/01/2023]
Abstract
Process intensification by the integration of membranes and high-temperature reactors offers several advantages with regard to conventional process schemes, that is, energy saving, safe operation, reduced plant/unit size, and higher process performance, for example, higher productivity, catalytic activity, selectivity, or stability. We present the study of oxidative dehydrogenation of ethane at 850 °C on a catalytic membrane reactor based on a mixed ionic-electronic conducting membrane. The surface of the membrane made of Ba(0.5)Sr(0.5)Co(0.8)Fe(0.2)O(3-δ) has been activated by using different porous catalytic layers based on perovskites. The layer was deposited by screen printing, and the porosity and thickness was studied for the catalyst composition. The different catalyst formulations are based on partial substitution of A- and B-site atoms of doped strontium ferrite/cobaltites (A(0.6)Sr(0.4)Co(0.5)Fe(0.5)O(3-δ) and Ba(0.6)Sr(0.4)BO(3-δ)) and were synthesized by an ethylenediaminetetraacetic acid-citrate complexation route. The use of a disk-shaped membrane in the reactor enabled the direct contact of gaseous oxygen and hydrocarbons to be avoided, and thus, the ethylene content increased. High ethylene yields (up to ≈81 %) were obtained by using a catalytic coating based on Ba(0.5)Sr(0.5)Co(0.8)Fe(0.2)O(3-δ), which included macropores produced by the addition of graphite platelets into the screen-printing ink. The promising catalytic results obtained with this catalytically modified membrane reactor are attributed to the combination of 1) the high activity, as a result of the high temperature and oxygen species diffusing through the membrane; 2) the control of oxygen dosing and the low concentration of molecules in the gas phase; and 3) suitable fluid dynamics, which enables appropriate feed contact with the membrane and the rapid removal of products.
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Affiliation(s)
- M Pilar Lobera
- Instituto de Tecnología Química (UPV-CSIC), Universidad Politécnica de Valencia, Consejo Superior de Investigaciones Científicas, Avenida de los Naranjos s/n.46022 Valencia, Spain
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Lobera M, Valero S, Serra J, Escolástico S, Argente E, Botti V. Optimization of ODHE membrane reactor based on mixed ionic electronic conductor using soft computing techniques. Chem Eng Sci 2011. [DOI: 10.1016/j.ces.2010.12.013] [Citation(s) in RCA: 12] [Impact Index Per Article: 0.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/18/2022]
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14
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Czuprat O, Jiang H. Catalytic Membrane Reactors - Chemical Upgrading and Pollution Control. CHEM-ING-TECH 2011. [DOI: 10.1002/cite.201100130] [Citation(s) in RCA: 6] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/09/2022]
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15
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Dong X, Jin W, Xu N, Li K. Dense ceramic catalytic membranes and membrane reactors for energy and environmental applications. Chem Commun (Camb) 2011; 47:10886-902. [DOI: 10.1039/c1cc13001c] [Citation(s) in RCA: 130] [Impact Index Per Article: 10.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
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Czuprat O, Arnold M, Schirrmeister S, Schiestel T, Caro J. Influence of CO2 on the oxygen permeation performance of perovskite-type BaCoxFeyZrzO3−δ hollow fiber membranes. J Memb Sci 2010. [DOI: 10.1016/j.memsci.2010.08.019] [Citation(s) in RCA: 54] [Impact Index Per Article: 3.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/19/2022]
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Dehydrogenation of propane with selective hydrogen combustion: A mechanistic study by transient analysis of products. CATAL COMMUN 2010. [DOI: 10.1016/j.catcom.2010.07.009] [Citation(s) in RCA: 19] [Impact Index Per Article: 1.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022] Open
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Jiang H, Cao Z, Schirrmeister S, Schiestel T, Caro J. A Coupling Strategy to Produce Hydrogen and Ethylene in a Membrane Reactor. Angew Chem Int Ed Engl 2010; 49:5656-60. [DOI: 10.1002/anie.201000664] [Citation(s) in RCA: 102] [Impact Index Per Article: 7.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/06/2022]
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Jiang H, Cao Z, Schirrmeister S, Schiestel T, Caro J. Gekoppelte Herstellung von Wasserstoff und Ethylen in einem Membranreaktor. Angew Chem Int Ed Engl 2010. [DOI: 10.1002/ange.201000664] [Citation(s) in RCA: 11] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/08/2022]
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Czuprat O, Schiestel T, Voss H, Caro J. Oxidative Coupling of Methane in a BCFZ Perovskite Hollow Fiber Membrane Reactor. Ind Eng Chem Res 2010. [DOI: 10.1021/ie100282g] [Citation(s) in RCA: 52] [Impact Index Per Article: 3.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Oliver Czuprat
- Institute for Physical Chemistry and Electrochemistry (PCI), Leibniz Universität Hannover, Callinstr. 3, 30167 Hannover, Germany, Fraunhofer Institute for Interfacial Engineering and Biotechnology (IGB), 70569 Stuttgart, Germany, and BASF SE, 67056 Ludwigshafen, Germany
| | - Thomas Schiestel
- Institute for Physical Chemistry and Electrochemistry (PCI), Leibniz Universität Hannover, Callinstr. 3, 30167 Hannover, Germany, Fraunhofer Institute for Interfacial Engineering and Biotechnology (IGB), 70569 Stuttgart, Germany, and BASF SE, 67056 Ludwigshafen, Germany
| | - Hartwig Voss
- Institute for Physical Chemistry and Electrochemistry (PCI), Leibniz Universität Hannover, Callinstr. 3, 30167 Hannover, Germany, Fraunhofer Institute for Interfacial Engineering and Biotechnology (IGB), 70569 Stuttgart, Germany, and BASF SE, 67056 Ludwigshafen, Germany
| | - Jürgen Caro
- Institute for Physical Chemistry and Electrochemistry (PCI), Leibniz Universität Hannover, Callinstr. 3, 30167 Hannover, Germany, Fraunhofer Institute for Interfacial Engineering and Biotechnology (IGB), 70569 Stuttgart, Germany, and BASF SE, 67056 Ludwigshafen, Germany
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Czuprat O, Werth S, Caro JÃ, Schiestel T. Oxidative dehydrogenation of propane in a perovskite membrane reactor with multi-step oxygen insertion. AIChE J 2010. [DOI: 10.1002/aic.12158] [Citation(s) in RCA: 5] [Impact Index Per Article: 0.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/10/2022]
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