Highly Active Sm2O3‐Ni Xerogel Catalysts for CO2Methanation

Ni-Based Catalysts for CO2 Methanation: Exploring the Support Role in Structure-Activity Relationships

The catalytic hydrogenation of CO2 to methane is one of the highly researched areas for the production of chemical fuels. The activity of catalyst is largely affected by support type and metal-support interaction deriving from the special method during catalyst preparation. Hence, we employed a simple solvothermal technique to synthesize Ni-based catalysts with different supports and studied the support role (CeO2, Al2O3, ZrO2, and La2O3) on structure-activity relationships in CO2 methanation. It is found that catalyst morphology can be altered by only changing the support precursors during synthesis, and therefore their catalytic behaviours were significantly affected. The Ni/Al2O3 with a core-shell morphology prepared herein exhibited a higher activity than the catalyst prepared with a common wet impregnation method. To have a comprehensive understanding for structure-activity relationships, advanced characterization (e. g., synchrotron radiation-based XAS and photoionization mass spectrometry) and in-situ diffuse reflectance infrared Fourier transform spectroscopy experiments were conducted. This research opens an avenue to further delve into the role of support on morphologies that can greatly enhance catalytic activity during CO2 methanation.

Hydroxyapatite Derived from Salmon Bone As Green Ecoefficient Support for Ceria-Doped Nickel Catalyst for CO2 Methanation

Hydroxyapatite (HA) derived from salmon bone byproducts is used as a green support for the nanostructured nickel catalysts applied in the methanation of carbon dioxide (CO₂). Undoped nickel catalysts and various ceria-doped nickel supported on hydroxyapatite (HA) were prepared by coimpregnation. Characteristics of the as-prepared catalysts were investigated by the various techniques, including X-ray diffraction (XRD), scanning electron microscopy (SEM), Brunauer-Emmett-Teller (BET), hydrogen temperature-programmed reduction (H₂-TPR), carbon dioxide temperature-programmed desorption (CO₂-TPD), and energy-dispersive X-ray spectroscopy (EDX). The catalyst activity was assessed throughout CO₂ methanation in the low-temperature range of 225-350 °C with the molar ratio of H₂/CO₂ = 4/1. The function of HA and ceria provided a high dispersity of nickel particles over the catalyst surface with the size range of 24.5-25.8 nm, leading to improvement in the reduction and CO₂ adsorption capacity of the catalysts as well as enhancing the catalytic efficiency in CO₂ methanation. The 10Ni/HA catalyst reduced at suitable conditions of 400 °C for 2 h showed the highest catalytic performance among the tested catalysts. CO₂ conversion and CH₄ selectivity reached 76.6 and 100% at a reaction temperature of 350 °C, respectively. The results show that the Ni/HA sample doped with 6.0 wt % ceria was the best, with the CO₂ conversion and the CH₄ selectivity reaching 92.5% and 100%, respectively, at a reaction temperature of 325 °C.

Sponge-like CoNi Catalysts Synthesized by Combustion of Reactive Solutions: Stability and Performance for CO2 Hydrogenation

Active and stable catalysts are essential for effective hydrogenation of gaseous CO₂ into valuable chemicals. This work focuses on the structural and catalytic features of single metals, i.e., Co and Ni, as well as bimetallic CoNi alloy catalysts synthesized via combustion of reactive sol-gels. Different characterization methods were used for studying the relationships between the structure, composition, and catalytic activity of the fabricated materials. All catalysts exhibited highly porous sponge-like microstructure. The outermost surfaces of the CoNi alloys were more saturated with Co, while a stoichiometric Co/Ni ratio was observed for the particle’s bulk. Catalytic properties of the as-synthesized powders were studied in the CO₂ hydrogenation reaction at 300 °C for over 80 h of time on stream. All the catalysts demonstrated exceptional selectivity with respect to CH₄ formation. However, the combination of elemental Co and Ni in a single phase resulted in a synergistic effect in bulk alloy catalysts, with activity twofold to threefold that of single-metal catalysts. The activity and stability of the CoNi₃ catalyst were higher than those previously reported for Ni-based catalysts. The reasons for this behavior are discussed.

CO and CO2 Methanation over CeO2-Supported Cobalt Catalysts

CO2 methanation is a promising reaction for utilizing CO2 using hydrogen generated by renewable energy. In this study, CO and CO2 methanation were examined over ceria-supported cobalt catalysts with low cobalt contents. The catalysts were prepared using a wet impregnation and co-precipitation method and pretreated at different temperatures. These preparation variables affected the catalytic performance as well as the physicochemical properties. These properties were characterized using various techniques including N2 physisorption, X-ray diffraction, H2 chemisorption, temperature-programmed reduction with H2, and temperature-programmed desorption after CO2 chemisorption. Among the prepared catalysts, the ceria-supported cobalt catalyst that was prepared using a wet impregnation method calcined in air at 500 °C, and reduced in H2 at 500 °C, showed the best catalytic performance. It is closely related to the large catalytically active surface area, large surface area, and large number of basic sites. The in situ diffuse reflectance infrared Fourier transform spectroscopy (DRIFTS) study revealed the presence of carbonate, bicarbonate, formate, and CO on metallic cobalt.

Surface-Engineered Homostructure for Enhancing Proton Transport

Ultra-wide bandgap semiconductor samarium oxide attracts great interest because of its high stability and electronic properties. However, the ionic transport properties of Sm₂ O₃ have rarely been studied. In this work, Ni doping is proposed to be used for electronic structure engineering of Sm₂ O₃ . The formation of Ni-doping defects lowers the Fermi level to induce a local electric field, which greatly enhances the proton transport at the surface. Furthermore, ascribed to surface modification, the high concentration of vacancies and lattice disorder on the surface layer promote proton transport. A high-performance of 1438 mW cm^-2 and ionic conductivity of 0.34 S cm^-1 at 550 °C have been achieved using 3% mol Ni doped Sm₂ O₃ as electrolyte for fuel cells. The well-dispersed Ni doped surface in Sm₂ O₃ builds up continuous surfaces as proton channels for high-speed transport. In this work, a new methodology is presented to develop high-performance, low-temperature ceramic fuel cells.

Ni Nanoparticles on Reducible Metal Oxides (Sm2O3, CeO2, ZnO) as Catalysts for CO2 Methanation

The activity of reducible metal oxide Sm2O3, CeO2, and ZnO as Ni nanoparticles support was investigated for CO2 methanation reaction. CO2 methanation was carried out between 200 °C to 450 °C with the optimum catalytic activity was observed at 450 °C. The reducibility of the catalysts has been comparatively studied using H2-Temperature Reduction Temperature (TPR) method. The H2-TPR analysis also elucidated the formation of surface oxygen vacancies at temperature above 600 °C for 5Ni/Sm2O3 and 5Ni/CeO2. The Sm2O3 showed superior activity than CeO2 presumably due to the transition of the crystalline phases under reducing environment. However, the formation of NiZn alloy in 5Ni/ZnO reduced the ability of Ni to catalyze methanation reaction. A highly dispersed Ni on Sm2O3 created a large metal/support interfacial interaction to give 69% of CO2 conversion with 100% selectivity at 450 °C. The 5Ni/Sm2O3 exhibited superior catalytic performances with an apparent phase transition from cubic to a mixture of cubic and monoclinic phases over a long reaction, presumably responsible for the enhanced conversion after 10 h of reaction. Copyright © 2021 by Authors, Published by BCREC Group. This is an open access article under the CC BY-SA License (https://creativecommons.org/licenses/by-sa/4.0).

On the support dependency of the CO2 methanation – decoupling size and support effects

The influence of the support basicity, according to the Lewis and Brønsted definition, was investigated for the CO₂ methanation over isostructural Ru catalysts.

Barium promoted Ni/Sm2O3 catalysts for enhanced CO2 methanation

Low temperature CO₂ methanation is a favorable pathway to achieve high selectivity to methane while increasing the stability of the catalysts. A Ba promoted Ni/Sm₂O₃ catalyst was investigated for CO₂ methanation at atmospheric pressure with the temperature ranging from 200–450 °C. 5Ni–5Ba/Sm₂O₃ showed significant enhancement of CO₂ conversion particularly at temperatures ≤ 300 °C compared to Ni/Sm₂O₃. Incorporation of Ba into 5Ni/Sm₂O₃ improved the basicity of the catalysts and transformed the morphology of Sm₂O₃ from random structure into uniform groundnut shape nanoparticles. The uniformity of Sm₂O₃ created interparticle porosity that may be responsible for efficient heat transfer during a long catalytic reaction. Ba is also postulated to catalyze oxygen vacancy formation on Sm₂O₃ under a reducing environment presumably via isomorphic substitution. The disappearance of a high temperature (∼600 °C) reduction peak in H₂-TPR analysis revealed the reducibility of NiO following impregnation with Ba. However, further increasing the Ba loading to 15% formed BaNiO₃–BaNiO_2.36 phases which consequently reduced the activity of the Ni–Ba/Sm₂O₃ catalyst at low temperature. Ni was suggested to segregate from BaNiO₃–BaNiO_2.36 at high temperature thus exhibiting comparable activity with Ni/Sm₂O₃ at 450 °C.

Low temperature CO₂ methanation on 5Ni–5Ba/Sm₂O₃ is a favorable pathway to achieve high selectivity to methane while increasing the stability of the catalysts.

Recent Progresses in Constructing the Highly Efficient Ni Based Catalysts With Advanced Low-Temperature Activity Toward CO2 Methanation

With the development and prosperity of the global economy, the emission of carbon dioxide (CO2) has become an increasing concern. Its greenhouse effect will cause serious environmental problems, such as the global warming and climate change. Therefore, the worldwide scientists have devoted great efforts to control CO2 emissions through various strategies, such as capture, resource utilization, sequestration, etc. Among these, the catalytic conversion of CO2 to methane is considered as one of the most efficient routes for resource utilization of CO2 owing to the mild reaction conditions and simple reaction device. Pioneer thermodynamic studies have revealed that low reaction temperature is beneficial to the high catalytic activity and CH4 selectivity. However, the low temperature will be adverse to the enhancement of the reaction rate due to kinetic barrier for the activation of CO2. Therefore, the invention of highly efficient catalysts with promising low temperature activities toward CO2 methanation reaction is the key solution. The Ni based catalysts have been widely investigated as the catalysts toward CO2 methanation due to their low cost and excellent catalytic performances. However, the Ni based catalysts usually perform poor low-temperature activities and stabilities. Therefore, the development of highly efficient Ni based catalysts with excellent low-temperature catalytic performances has become the research focus as well as challenge in this field. Therefore, we summarized the recent research progresses of constructing highly efficient Ni based catalysts toward CO2 methanation in this review. Specifically, the strategies on how to enhance the catalytic performances of the Ni based catalysts have been carefully reviewed, which include various influencing factors, such as catalytic supports, catalytic auxiliaries and dopants, the fabrication methods, reaction conditions, etc. Finally, the future development trend of the Ni based catalysts is also prospected, which will be helpful to the design and fabrication of the Ni catalysts with high efficiency toward CO2 methanation process.

Engineering well-defined rare earth oxide-based nanostructures for catalyzing C1 chemical reactions

In this review, we summarize the nanostructural engineering and applications of rare earth oxide-based nanomaterials with well-defined compositions, crystal phases and shapes for efficiently catalyzing C1 chemical reactions.

Developing green sonochemical approaches towards the synthesis of highly integrated and interconnected carbon nanofiber decorated with Sm2O3 nanoparticles and their use in the electrochemical detection of toxic 4-nitrophenol

Highly integrated and interconnected carbon nanofiber hybrid nanofibers decorated with samarium(III) oxide (Sm₂O₃ NPs) nanoparticles was synthesized by ultrasound assisted method and characterized using X-ray diffraction analysis (XRD), transmission electron microscopy (TEM), energy dispersive x-rays (EDX), X-ray photoelectron spectroscopy (XPS) and electrochemical impedance spectroscopy (EIS). The electrocatalytic activity (ECA) was monitored by detection of toxic 4-nitrophenol under phosphate buffer (pH 7.0). The sonochemical route employed was efficient to prepare Sm₂O₃ NPs modified electrode and this class of catalysts might be active electrocatalyst for the detection of 4-nitrophenol in drinking water. The screen-printed carbon electrode (SPCE) modified with Sm₂O₃ NPs@f-CNFs was fabricated in a facile way for the sensitively electrochemical determination of 4-nitrophenol. Under optimized preparation conditions, the electrochemical testing (differential pulse voltammetry) of 4-nitrophenol exhibited a reduction peak at -0.64 V. Compared with bare SPCE, Sm₂O₃ NPs, f-CNFs, Sm₂O₃ NPs@f-CNFs modified SPCE showed highest current response. The reduction peaks current vs the concentration of 4-nitrophenol exhibits a linear relation with the concentration range from 0.02 to 387.2 μM and the limit of detection was determined to be M (S/N = 3). In addition, Sm₂O₃ NPs@f-CNFs was contributed to detecting 4-nitrophenol in drinking water and river water samples with the recover ranging from 95.6% to 98.2%.