High Pressure for Dispersing and Deagglomerating Nanoparticles in Aqueous Solutions

Ultrasonic-assisted de-agglomeration and power draw characterization of silica nanoparticles

Breakage of nanoparticle cluster require high-intensity devices for stable and uniform distribution of aggregates. The ultra-sonication process is a high energy-intensive technique that produces cavitation effect to break the aggregates. In the present study, ultra-sonication is used for the de-agglomeration of fumed silica nanoparticles in low to high viscosity liquids. Water- and glycerol-based dispersion has been investigated at different solid loadings (up to 10 wt% for water-based dispersion and 5 wt% in glycerol-based dispersion) and viscosity of continuous phase (1-100 mPa.s). Breakup mechanism and kinetics have been studied at optimized operating conditions and no significant effect is found at different solid loadings on breakup mechanism. Particle size measurements are reported and found that volume of fine generation increased with an increase in sonication time. Further, it is observed that the stability of dispersion in the liquid is very high even at high concentration of solid used. Larger agglomerates are found at high viscosity of continuous phase and a lag is also observed for 100 mPa.s glycerol solution even at low solid loading (1 wt%). From, rheological characterizations it is found that the behavior of dispersed solution changed with time, temperature and solid loading. Erosion is found to be the breakup mechanism and further, validated with scattering light characterization. Furthermore, power draw increased with an increase in the viscosity of continuous phase, however, no significant effect of solid loading is observed. It is also observed that process is more energy-efficient at higher solid loading as the volume of fine produced is more as compared to low solid loading. Therefore, it can be concluded that the stable and uniform dispersion of nanoparticles can be achieved using an ultra-sonication device at high solid loading in viscous liquids.

Effects of Sample Preparation on Particle Size Distributions of Different Types of Silica in Suspensions

The granulometric characterization of synthetic amorphous silica (SAS) nanomaterials (NMs) still demands harmonized standard operation procedures. SAS is produced as either precipitated, fumed (pyrogenic), gel and colloidal SAS and these qualities differ, among others, with respect to their state of aggregation and aggregate strength. The reproducible production of suspensions from SAS, e.g., for biological testing purposes, demands a reasonable amount of dispersing energy. Using materials representative for each of the types of SAS, we employed ultrasonic dispersing (USD) at energy densities of 8⁻1440 J/mL and measured resulting particle sizes by dynamic light scattering and laser diffraction. In this energy range, USD had no significant impact on particle size distributions of colloidal and gel SAS, but clearly decreased the particle size of precipitated and fumed SAS. For high energy densities, we observed a considerable contamination of SAS suspensions with metal particles caused by abrasion of the sonotrode’s tip. To avoid this problem, the energy density was limited to 270 J/mL and remaining coarse particles were removed with size-selective filtration. The ultrasonic dispersion of SAS at medium levels of energy density is suggested as a reasonable compromise to produce SAS suspensions for toxicological in vitro testing.

Hydrodynamics-assisted scalable production of boron nitride nanosheets and their application in improving oxygen-atom erosion resistance of polymeric composites

Searching for a method for low-cost, easily manageable, and scalable production of boron nitride nanosheets (BNNSs) and exploring their novel applications are highly important. For the first time we demonstrate that a novel and effective hydrodynamics method, which involves multiple exfoliation mechanisms and thus leads to much higher yield and efficiency, can realize large-scale production of BNNSs. The exfoliation mechanisms that multiple fluid dynamics events contribute towards normal and lateral exfoliation processes could be applied to other layered materials. Up to ~95% of the prepared BNNSs are less than 3.5 nm thick with a monolayer fraction of ~37%. Compared to the conventional sonication and ball milling-based methods, the hydrodynamics method has the advantages of possessing multiple efficient ways for exfoliating BN, being low-cost and environmentally-friendly, producing high quality BNNSs in high yield and efficiency, and achieving concentrated BNNSs dispersions even in mediocre solvents. It is also shown for the first time that BNNSs can be utilized as fillers to improve the oxygen-atom erosion resistance of epoxy composites which are widely used for spacecraft in low earth orbit (LEO) where atom oxygen abounds. An addition of only 0.5 wt% BNNSs can result in a 70% decrease in the mass loss of epoxy composites after atom oxygen exposure equivalent to 160 days in an orbit of ~300 km. Overall, the demonstrated hydrodynamics method shows great potential in large-scale production of BNNSs in industry in terms of yield, efficiency, and environmental friendliness; and the innovative application of BNNSs to enhancing oxygen-atom erosion resistance of polymeric composites in space may provide a novel route for designing light spacecraft in LEO.

A general procedure to functionalize agglomerating nanoparticles demonstrated on nanodiamond

Upon reduction of particle size to the nanometer range, one has to deal with the general issue of spontaneous agglomeration, which often obstructs postsynthesis modification of nanoparticle surfaces. A technique to cope with this phenomenon is required to realize a wide variety of applications using nanoparticles in solvents or as refined assemblies. In this article, we report on a new technique to facilitate surface chemistry of nanoparticles in a conventional glassware system. A beads-assisted sonication (BASD) process was examined to break up persistent agglomerates of nanodiamonds in two different reactions for simultaneous surface functionalization. The chosen reactions are the silanization with an acrylate-modified silane and the arylation using diazonium salts. The BASD process can be successfully applied even where the original material is not dispersible in the reaction solvent at all, as the formation of ever smaller, increasingly functionalized agglomerates is improving their solubility. We have confirmed that the presence of ceramic beads enables functionalization of each primary particle, while conventional magnetic stirring or beadless sonication can reach primary particles only when agglomeration is loose. Additionally, mechanical surface modification of nanodiamond was found to take place by BASD with high energy density, leading to sp(2)-hybridized surface patches on nanodiamond. This allowed for the efficient grafting of aryl groups to the surface of primary diamond nanoparticles. Stable, homogeneously functionalized nanodiamond particles in colloidal solution can be obtained by this method.