Steady-State Measurements of Vanadium Redox-Flow Batteries to Study Particular Influences of Carbon Felt Properties

Sensitivity of Capacity Fade in Vanadium Redox Flow Battery to Electrolyte Impurity Content

The gradual capacity decrease of vanadium redox flow battery (VRFB) over long-term charge-discharge cycling is determined by electrolyte degradation. While it was initially believed that this degradation was solely caused by crossover, recent research suggests that oxidative imbalance induced by hydrogen evolution reaction (HER) also plays a significant role. In this work by using vanadium pentoxides with different impurities content, we prepared three grades of vanadium electrolyte. By measuring electrochemical properties on carbon felt electrode in three-electrode cell and VRFB membrane-electrode assembly we evaluate the influence of impurity content on battery polarization and rate of side reactions which is indicated by the increase of average oxidation state (AOS) during charge-discharge tests and varies from 0.061 to 0.027 day-1 for electrolytes made from 99.1 and 99.9 wt % V2O5. We found that increase of AOS correlates with the increase of open-circuit voltage of VRFB in the discharged state ranging from 9.6 to 14.9 mV day-1 for highest and lowest electrolyte purity levels, respectively. While AOS increase is significant, it does not solely determine capacity fade. It is demonstrated that the presence of vanadium crossover decreases capacity fade, i. e. levels the contribution of side reactions on capacity drop.

Carbon Materials as Positive Electrodes in Bromine-Based Flow Batteries

Bromine based redox flow batteries (RFBs) can provide sustainable energy storage due to the abundance of bromine. Such devices pair Br₂ /Br^- at the positive electrode with complementary redox couples at the negative electrode. Due to the highly corrosive nature of bromine, electrode materials need to be corrosion resistant and durable. The positive electrode requires good electrochemical activity and reversibility for the Br₂ /Br^- couple. Carbon materials enjoy the advantages of low cost, excellent electrical conductivity, chemical resistance, wide operational potential ranges, modifiable surface properties, and high surface area. Here carbon based materials for bromine electrodes are reviewed, with a focus on application in zinc-bromine, hydrogen-bromine, and polysulphide-bromine RFB systems, aiming to provide an overview of carbon materials to be used for design and development of bromine electrodes with improved performance. Aspects deserving further R&D are highlighted.

2021: A Surface Odyssey. Role of Oxygen Functional Groups on Activated Carbon-Based Electrodes in Vanadium Flow Batteries

The market breakthrough of vanadium flow batteries is hampered by their low power density, which depends heavily on the catalytic activity of the graphite‐based electrodes used. Researchers try to increase their performance by thermal, chemical, or electrochemical treatments but find no common activity descriptors. No consistent results exist for the so‐called oxygen functional groups, which seem to catalyze mainly the V^III/V^II but rarely the V^VO₂⁺/V^IVO²⁺ redox reaction. Some studies suggest that the activity is related to graphitic lattice defects which often contain oxygen and are therefore held responsible for inconsistent conclusions. Activation of electrodes does not change one property at a time, but rather surface chemistry and microstructure simultaneously, and the choice of starting material is crucial for subsequent observations. In this contribution, the literature on the catalytic and physicochemical properties of activated carbon‐based electrodes is analyzed and evaluated. In addition, an outlook on possible future investigations is given to avoid the propagation of contradictions.

Rapid wet-chemical oxidative activation of graphite felt electrodes for vanadium redox flow batteries

To boost the performance of vanadium redox flow batteries, modification of the classically used felt electrodes is required to enable higher cycling performance and longer life cycles. Alternative approaches to the standard thermal oxidation procedure such as wet chemical oxidation are promising to reduce the thermal budget and thus the cost of the activation procedure. In this work we report a rapid 1 hour activation procedure in an acidified KMnO₄ solution. We show that the reported modification process of the felt electrodes results in an increase in surface area, density of oxygenated surface functionalities as well as electrolyte wettability, as demonstrated by N₂-physisorption, XPS, Raman spectroscopy as well as contact angle measurements. The activation process enables battery cycling at remarkably high current densities up to 400 mA cm⁻². Stable cycling at 400 mA cm⁻² over 30 cycles confirms promising stability of the reported activation procedure.

Schematic diagram of the K-GF fabrication process. Step 1: deposition of MnO_x layers onto the P-GF electrode surface using acidified KMnO₄ solutions. Step 2: removal of MnO_x layers using an acidified H₂O₂ solution to produce the K-GF electrode.

Porous carbon-carbon composite electrodes for vanadium redox flow batteries synthesized by twin polymerization

Highly porous carbon–carbon composite electrodes have been synthesized by surface twin polymerization on a macroporous polyacrylonitrile (PAN)-based substrate. For this purpose the compound 2,2′-spirobi[benzo-4H-1,3,2-dioxasiline] (Spiro), being a molecular precursor for phenolic resin and silica, was polymerized onto PAN-based felts with subsequent thermal transformation of the hybrid material-coated felt into silica-containing carbon. The following etching step led to high surface carbon–carbon composite materials, where each carbon component served a different function in the battery electrode: the carbon fiber substrate possesses a high electron conductivity, while the amorphous carbon coating provides the catalytic function. For characterization of the composite materials with respect to structure, porosity and pore size distribution scanning electron microscopy (SEM) as well as nitrogen sorption measurements (BET) were performed. The electrochemical performance of the carbon felts (CF) for application in all-vanadium redox flow batteries was evaluated by cyclic voltammetry (CV) and electrochemical impedance spectroscopy (EIS). Compared to the pristine PAN-based felt the composite electrodes show significantly enhanced surface areas (up to 35 times higher), which increases the amount of vanadium ions that could be adsorbed onto the surface and thus contributes to an increased performance.

Synthesis, characterization and electrochemical evaluation of composite electrodes – synthesized via twin polymerization – for utilization in vanadium redox flow batteries.

Synchrotron X-ray Radiography and Tomography of Vanadium Redox Flow Batteries-Cell Design, Electrolyte Flow Geometry, and Gas Bubble Formation

The wetting behavior and affinity to side reactions of carbon-based electrodes in vanadium redox flow batteries (VRFBs) are highly dependent on the physical and chemical surface structures of the material, as well as on the cell design itself. To investigate these properties, a new cell design was proposed to facilitate synchrotron X-ray imaging. Three different flow geometries were studied to understand the impact on the flow dynamics, and the formation of hydrogen bubbles. By electrolyte injection experiments, it was shown that the maximum saturation of carbon felt was achieved by a flat flow field after the first injection and by a serpentine flow field after continuous flow. Furthermore, the average saturation of the carbon felt was correlated to the cyclic voltammetry current response, and the hydrogen gas evolution was visualized in 3D by X-ray tomography. The capabilities of this cell design and experiments were outlined, which are essential for the evaluation and optimization of cell components of VRFBs.

Effect of Operating Temperature on Individual Half-Cell Reactions in All-Vanadium Redox Flow Batteries

Systematic steady-state measurements were performed in order to investigate the effect of operating temperature on the individual half-cell reactions in all vanadium redox flow cells. Results confirm that the kinetic losses are dominated by the negative half-cell reaction. Steady-state polarization and AC impedance measurements allowed for extraction of kinetic parameters (exchange current densities, activation energy) of the corresponding half-cell reaction.