Spray Deposition of Supercapacitor Electrodes using Environmentally Friendly Aqueous Activated Graphene and Activated Carbon Dispersions for Industrial Implementation

Activated carbons with extremely high surface area produced from cones, bark and wood using the same procedure

Activated carbons have been previously produced from a huge variety of biomaterials often reporting advantages of using certain precursors. Here we used pine cones, spruce cones, larch cones and a pine bark/wood chip mixture to produce activated carbons in order to verify the influence of the precursor on properties of the final materials. The biochars were converted into activated carbons with extremely high BET surface area up to ∼3500 m² g^-1 (among the highest reported) using identical carbonization and KOH activation procedures. The activated carbons produced from all precursors demonstrated similar specific surface area (SSA), pore size distribution and performance to electrodes in supercapacitors. Activated carbons produced from wood waste appeared to be also very similar to "activated graphene" prepared by the same KOH procedure. Hydrogen sorption of AC follows expected uptake vs. SSA trends and energy storage parameters of supercapacitor electrodes prepared from AC are very similar for all tested precursors. It can be concluded that the type of precursor (biomaterial or reduced graphene oxide) has smaller importance for producing high surface area activated carbons compared to details of carbonization and activation. Nearly all kinds of wood waste provided by the forest industry can possibly be converted into high quality AC suitable for preparation of electrode materials.

High-surface-area activated carbon from pine cones for semi-industrial spray deposition of supercapacitor electrodes

High surface area carbons are so far the best materials for industrial manufacturing of supercapacitor electrodes. Here we demonstrate that pine cones, an abundant bio-precursor currently considered as a waste in the wood industry, can be used to prepare activated carbons with a BET surface area exceeding 3000 m² g^-1. It is found that the same KOH activation procedure applied to reduced graphene oxide (rGO) and pine cone derived biochars results in carbon materials with a similar surface area, pore size distribution and performance in supercapacitor (SC) electrodes. It can be argued that "activated graphene" and activated carbon are essentially the same kind of material with a porous 3D structure. It is demonstrated that the pine cone derived activated carbon (PC-AC) can be used as a main part of aqueous dispersions stabilized by graphene oxide for spray deposition of electrodes. The PC-AC based electrodes prepared using a semi-industrial spray gun machine and laboratory scale blade deposition of these dispersions were compared to pellet electrodes.

Facile fabrication of graphene-based high-performance microsupercapacitors operating at a high temperature of 150 °C

Many industry applications require electronic circuits and systems to operate at high temperatures over 150 °C. Although planar microsupercapacitors (MSCs) have great potential for miniaturized on-chip integrated energy storage components, most of the present devices can only operate at low temperatures (<100 °C). In this work, we have demonstrated a facile process to fabricate activated graphene-based MSCs that can work at temperatures as high as 150 °C with high areal capacitance over 10 mF cm^-2 and good cycling performance. Remarkably, the devices exhibit no capacitance degradation during temperature cycling between 25 °C and 150 °C, thanks to the thermal stability of the active components.