Bimetal Phthalocyanine‐Modified Carbon Nanotube‐Based Bifunctional Catalysts for Zinc‐Air Batteries

Hierarchical Nanostructures of Iron Phthalocyanine Nanowires Coated on Nickel Foam as Catalysts for the Oxygen Evolution Reaction

In this paper, iron phthalocyanine nanowires on a nickel foam (FePc@NF) composite catalyst were prepared by a facile solvothermal approach. The catalyst showed good electrochemical oxygen evolution performance. In 1.0 M KOH electrolyte, 289 mV low overpotential and 49.9 mV dec-1 Tafel slope were seen at a current density of 10 mA cm-2. The excellent electrochemical performance comes from the homogeneous dispersion of phthalocyanine nanostructures on the surface of the nickel foam, which avoids the common agglomeration problem of such catalysts and provides a large number of active sites for the OER reaction, thus improving the catalytic performance of the system.

Promoting Electrocatalytic Oxygen Reactions Using Advanced Heterostructures for Rechargeable Zinc-Air Battery Applications

In order to facilitate electrochemical oxygen reactions in electrically rechargeable zinc-air batteries (ZABs), there is a need to develop innovative approaches for efficient oxygen electrocatalysts. Due to their reliability, high energy density, material abundance, and ecofriendliness, rechargeable ZABs hold promise as next-generation energy storage and conversion devices. However, the large-scale application of ZABs is currently hindered by the slow kinetics of the oxygen reduction reaction (ORR) and the oxygen evolution reaction (OER). However, the development of heterostructure-based electrocatalysts has the potential to surpass the limitations imposed by the intrinsic properties of a single material. This Account begins with an explanation of the configurations of ZABs and the fundamentals of the oxygen electrochemistry of the air electrode. Then, we summarize recent progress with respect to the variety of heterostructures that exploit bifunctional electrocatalytic reactions and overview their impact on ZAB performance. The range of heterointerfacial engineering strategies for improving the ORR/OER and ZAB performance includes tailoring the surface chemistry, dimensionality of catalysts, interfacial charge transfer, mass and charge transport, and morphology. We highlight the multicomponent design approaches that take these features into account to create advanced highly active bifunctional catalysts. Finally, we discuss the challenges and future perspectives on this important topic that aim to enhance the bifunctional activity and performance of zinc-air batteries.

Metal-organic framework-derived trimetallic particles encapsulated by ultrathin nitrogen-doped carbon nanosheets on a network of nitrogen-doped carbon nanotubes as bifunctional catalysts for rechargeable zinc-air batteries

Economical oxygen reduction reaction (ORR) and oxygen evolution reaction (OER) bifunctional catalysts with high activity aimed at replacing precious metal catalysts for rechargeable zinc-air batteries (ZABs) must be developed. In this study, a multiple hierarchical-structural material is developed using a facile dielectric barrier discharge (DBD) plasma surface treatment, solvothermal reaction, and high-temperature carbonization strategy. This strategy allows for the construction of nanosheets using nitrogen-doped carbon (NC) material-encapsulated ternary CoNiFe alloy nanoparticles (NPs) on a network of NC nanotubes (NCNTs), denoted as CoNiFe-NC@p-NCNTs. Precisely, the presence of abundant CoNiFe alloy NPs and the formation of M-N-C active sites created by transition metals (cobalt, nickel, and iron) coupled with NC can provide superior OER/ORR bifunctional properties. Moreover, the prepared NC layers with a multilevel pore structure contribute to a larger specific surface area, exposing numerous active sites and enhancing the uniformity of electron and mass movement. The CoNiFe0.08-NC@p-NCNTs show remarkable dual functionality for electrochemical oxygen reactions (ORR half-wave potential of 0.811 V, limiting current density of 5.73 mA cm-2 measured with a rotating disk electrode at a rotation speed of 1600 rpm, and OER overpotential of 351 mV at 10 mA cm-2), which demonstrates similar ORR performance to 20 wt% Pt/C and better OER performance than the commercial RuO2. A liquid ZAB prepared using the proposed material has excellent bifunctionality with an open-circuit voltage of 1.450 V and long-term cycling stability of 230 h@10 mA cm-2.

Facile pyrolysis synthesis of abundant FeCo dual-single atoms anchored on N-doped carbon nanocages for synergistically boosting oxygen reduction reaction

Single-atom transition metal-based nitrogen-doped carbon (M-Nx-C) is regarded as high-efficiency and cost-effectiveness alternatives to replace noble metal catalysts for oxygen reduction reaction (ORR) in renewable energy storage and conversion devices. In this work, rich FeCo dual-single atoms were efficiently entrapped into N-doped carbon nanocages (FeCo DSAs-NCCs) by simple pyrolysis of the bimetallic precursors doped zeolitic imidazolate framework-8 (ZIF-8), as affirmed by a series of characterizations. The graphitization degree of the N-doping carbon substrate was regulated by modulating the pyrolysis temperature and the types of the metal salts. The typical catalyst substantially improved the alkaline ORR performance, with the onset potential (Eonset) of 0.99 V (vs. RHE) and half-wave potential (E1/2) of 0.88 V (vs. RHE). Ultimately, the catalyst-assembled Zn-air battery possessed a higher open-circuit voltage of 1.501 V, larger power density of 123.7 mW cm-2, and outstanding durability for 150 h. This study provides a guide on developing ORR catalysts for electrochemical energy conversion and storage technology.

Iron, Cobalt, and Nickel Phthalocyanine Tri-Doped Electrospun Carbon Nanofibre-Based Catalyst for Rechargeable Zinc-Air Battery Air Electrode

The goal of achieving the large-scale production of zero-emission vehicles by 2035 will create high expectations for electric vehicle (EV) development and availability. Currently, a major problem is the lack of suitable batteries and battery materials in large quantities. The rechargeable zinc-air battery (RZAB) is a promising energy-storage technology for EVs due to the environmental friendliness and low production cost. Herein, iron, cobalt, and nickel phthalocyanine tri-doped electrospun carbon nanofibre-based (FeCoNi-CNF) catalyst material is presented as an affordable and promising alternative to Pt-group metal (PGM)-based catalyst. The FeCoNi-CNF-coated glassy carbon electrode showed an oxygen reduction reaction/oxygen evolution reaction reversibility of 0.89 V in 0.1 M KOH solution. In RZAB, the maximum discharge power density (P_max) of 120 mW cm^-2 was obtained with FeCoNi-CNF, which is 86% of the P_max measured with the PGM-based catalyst. Furthermore, during the RZAB charge-discharge cycling, the FeCoNi-CNF air electrode was found to be superior to the commercial PGM electrocatalyst in terms of operational durability and at least two times higher total life-time.

Synergetic Nanostructure Engineering and Electronic Modulation of a 3D Hollow Heterostructured NiCo2O4@NiFe-LDH Self-Supporting Electrode for Rechargeable Zn-Air Batteries

Developing electrocatalysts that integrate the merits of the hollow structure and heterojunction is an attractive but still challenging strategy for addressing the sluggish kinetics of oxygen evolution reaction (OER) in many renewable energy technologies. Herein, a 3D hierarchically flexible self-supporting electrode with a hollow heterostructure is intentionally constructed by assembling thin NiFe layered double hydroxide (LDH) nanosheets on the surface of metal-organic framework-derived hollow NiCo₂O₄ nanoflake arrays (NiCo₂O₄@NiFe-LDH) for rechargeable Zn-air batteries (ZABs). Theoretical calculations demonstrate that the interfacial electron transfer from NiFe-LDH to NiCo₂O₄ induces the electronic modulation, improves the conductivity, and lowers the reaction energy barriers during OER, ensuring high catalytic activity. Meanwhile, the 3D hierarchically hollow nanoarray architecture can afford plentiful catalytic active sites and short mass-/charge-transfer pathways. As a result, the obtained catalyst exhibits remarkable OER electrocatalytic performance, showing low overpotentials (only 231 mV at 10 mA cm^-2, 300 mV at 50 mA cm^-2) and robust stability. When assembling liquid and flexible solid-state ZABs with NiCo₂O₄@NiFe-LDH as the OER catalyst, the ZABs achieve excellent power density, high specific capacity, superior cycle durability, and good bending flexibility, exceeding the RuO₂ + Pt/C benchmarks and other previously reported self-supporting catalysts. This work not only constructs an advanced hollow heterostructured catalyst for sustainable energy systems and wearable electronic devices but also provides insights into the role of interfacial electron modulation in catalytic performance enhancement.

Effect of Modifying Carbon Materials with Metal Phthalocynines and Palladium on Their Catalytic Activity in ORR

Bimetallic catalysts based on multi-walled carbon nanotubes (MWCNT), graphene oxide (GO) and ultradispersed diamonds (UDD) supports for the process of electroreduction of oxygen from alkaline electrolyte were obtained using high-temperature synthesis. The materials were characterized by low-temperature nitrogen adsorption, Raman spectroscopy, scanning electron microscopy and X-ray structure analysis. The synthesized bimetallic catalysts contain meso- and micropores. Based on the study by Raman spectroscopy, it is shown that high-temperature synthesis of MWCNT with metal phthalocyanines leads to doping of this material with nitrogen and the appearance of significant defects in the structure. Carbon nanotube-based catalysts showed enhanced activity compared to other carbon materials. Moreover, bimetallic catalysts based on cobalt phthalocyanine and palladium (MWCNT_CoPc_Pd) are characterized by higher activity on all carbon supports compared to materials contain on copper and palladium. The specific current density in the diffusion region of the MWCNT_CoPc_Pd catalyst is comparable to a commercial platinum electrode (Pt(20%)/C) and equals to 2.65 mA/cm2. The area of the electrochemically active surface of all the obtained catalysts was calculated from the CV data in a nitrogen atmosphere. The MWCNT_CoPc_Pd catalyst is characterized by high corrosivity: after 2500 revolutions, the current density in the diffusion region decreases by 7%, and, also, an increase in the values of E1/2 and Eonset is observed.

A Pyrolysis-Free Method Toward Large-Scale Synthesis of Ultra-Highly Efficient Bifunctional Oxygen Electrocatalyst for Zinc-Air Flow Batteries

The transition-metal nitrogen-carbon (M-N-C) catalysts, as one of the optimal bifunctional oxygen catalysts, are vital for cathodic oxygen electrode of Zn-based air flow batteries (ZAFBs). However, chemical complexity of M-N-C catalysts prepared via the traditional pyrolytic process increases the difficulties of precise control toward configuration and repeatability, especially in large-scale synthesis. Herein, a bifunctional oxygen catalyst via a pyrolysis-free approach based on closed π-conjugated covalent organic polymers (COPs, microwave synthesis) is developed, which inherits the advantage of the well-defined configuration in an atomic manner. Profited from distinct catalytic centers and strong electronic coupling at the interface between COP and layered double hydroxides, the as-synthesized catalyst not only more easily permits large quantity production (>1 kg per batch), but also maintains an ultrahigh bifunctional activity and a long cycle stability even after scale synthesis (ΔE [Ej₁₀ - E_1/2 ] = 591 mV; energy efficiency drops by only 2.02% after 1200 cycles), which overwhelmingly exceeds the benchmark Pt/C+IrO₂ and the state-of-the-art pyrolytic bifunctional M-N-C oxygen catalysts.