Fluoropolymers: The Right Material for the Right Applications

Facile synthesis of R4NF(HFIP)3 complexes from KF and their application to electrochemical fluorination

By exploiting the difference in solubility between KF and KBr in the co-solvent HFIP/CH2Cl2, R4NF(HFIP)3 complexes were synthesised in excellent yields from the ion exchange reaction between KF and R4NBr. The resulting Bu4NF(HFIP)3 was found to have extremely low hygroscopicity and to be effective as a supporting electrolyte and fluorinating reagent in electrochemical fluorination.

Perfluoroalkyl acids interact with major human blood protein fibrinogen: Experimental and computation study

PFAS (per- and polyfluorinated alkyl substances) are synthetic compounds prized for their stability across various industries, but they pose an increasing threat to the environment and human health. Following the regulation of long-chain PFAS, short-chain and ultra-short-chain molecules have been introduced as substitutes, yet their bioaccumulation potential remains poorly understood. In this study, we combined experimental (intrinsic fluorescence, microscale thermophoresis, clotting assays) and computational approaches to investigate how trifluoroacetic acid, perfluorobutanoic acid, and perfluorooctanoic acid bind to fibrinogen, a key human blood protein. All tested perfluoroalkyl acids (PFAAs) exhibited moderate binding affinity (Kd in the 10-4-10-5 M range), yet circular dichroism and fibrin clot formation assays revealed no functional impairment of fibrinogen. Molecular docking indicated distinct, chain-length-specific binding sites, suggesting multiple routes for PFAAs to interact with fibrinogen without disrupting its primary biological role. These findings challenge the assumption that short-chain PFAS are less bioaccumulative and underscore the need for further research into their long-term health impacts, particularly given their widespread presence in the environment and potential accumulation in human blood.

Effects of perfluoropyridine incorporation into poly(hydroxyethyl methacrylate)

Perfluoropyridine (PFP) is a heavily fluorinated heterocycle which readily undergoes nucleophilic aromatic substitution (SNAr) reactions at low temperatures. Herein, we report a facile synthesis of 2-hydroxyethyl methacrylate derivatives of PFP through solvothermal and mechanochemical means. The resulting monomers were polymerized to form hard, insoluble materials which offer an improvement in thermal stability compared to the starting alcohol. Most unusually the 4-substituted PFP-methacrylate derivative displays superior thermal properties in air compared to nitrogen and generally superior thermal properties compared to the starting alcohol. Additionally, di-substitution of the PFP to form the di-methacrylate appears to initiate decomposition of the monomer into ethylene glycol dimethacrylate through an acyl fluoride-mediated transesterification.

Reduction of the Thermal Conductivity of Polyurethanes by Fluorination: Impact of Crystallinity, Atomic Density, and Sound Velocity

The intrinsic thermal conductivity ( Λ $\text{\ensuremath{\Lambda}}$ ) of polymers ranges between 0.13 W m-1K-1 in amorphous polyvinyl chloride to 60 W m-1K-1 in ultrahigh molecular weight polyethylene. Increasing the amorphous content of polymers to further lower Λ ${\Lambda}$ is insufficient as this approach reaches a practical limit at approximately 0.15 W m-1K-1. Inspired by the low Λ ${\Lambda}$ and low speed of sound of fluorinated liquids, we explored whether this behavior in liquids can be extended to polymers. We synthesized seven partially fluorinated (9%-17% atomic fraction F) and ten conventional polyurethanes. Fluorinated polyurethanes exhibit a reduction in Λ ${\Lambda}$ up to 50% compared to their nonfluorinated counterparts. Microstructural analysis revealed that the fluorinated polyurethanes exhibited reduced crystallinity and increased molecular spacing. Furthermore, we observed a decreased speed of sound in fluorinated polymers by forced Brillouin scattering via a new analysis method that captures weak signals from highly scattering semicrystalline polymers. The lowest thermal conductivity, 0.13 W m-1K-1 at room temperature, was observed in polyurethane synthesized from 2,2,3,3,4,4,5,5-octafluoro-1,6-hexanediol (16F) and isophorone diisocyanate (IPDI). Our study provides deeper insights into the relationship between Λ ${\Lambda}$ , microstructure, and chemical structure, paving the way to rational design of polymers with thermal conductivity below the lowest limit of conventional amorphous polymers.

Quantitative Generation of HF from KF and Formation of Amine-3HF Complexes by Using Cation Exchange Reaction Between KF and Amberlyst 15DRY

A safe and convenient method for the quantitative generation of hydrogen fluoride (HF) from potassium fluoride (KF) at room temperature was successfully demonstrated using the cation exchange reaction between KF and Amberlyst 15DRY in acetonitrile (MeCN). After one of the cation exchange reactions, HF was generated from KF in 69% yield. On the other hand, HF was generated quantitatively by removing the generated HF and repeating the cation exchange reaction seven times. During and after the cation exchange reaction, the generated HF was separated from the Amberlyst 15DRY by decantation and filtration without loss of HF. When the Amberlyst 15DRY was regenerated and then reused in the cation exchange reaction ten times, HF was generated almost quantitatively each time and the yield of HF did not decrease at all. In addition, when 1/3 equivalent of amines was added to the resulting HF-containing solution, a variety of amine-3HF complexes with controlled stoichiometric ratios were formed in quantitative yields.

Adhesion and affinity of supramolecular adhesives on fluorinated surfaces

Fluoroplastics are a fascinating class of artificial polymeric materials with many applications in our daily life, scientific activities, and industrial production. Carbon-fluorine bonds in the main chains of fluoropolymers impart fluoroplastics with chemical inertness and low surface energy. Achieving effective surface wettability and strong adhesion to fluoroplastics is difficult for adhesive materials because of the lack of cohesion affinity and interfacial interactions. The key to the tough adhesion on fluoroplastics lies in realizing good wettability and high compatibility to surface-fluorinated substrates. Here, a new strategy is developed to address the adhesion challenges to fluoroplastics. The dynamic polymerization and cross-linking of thioctic acid and tetrafluorophthalic acid generate multiple fluorine-fluorine interactions and fluorohydrogen bonds, thus facilitating supramolecular adhesives with strong interfacial interactions to fluoroplastics. The macroscopic bulk state, good mechanical toughness, high cohesion energy density, and rapid self-healing capacity originating from non-covalent assembly provide the necessity for effective and long-term stable adhesion to fluoroplastics. This strategy demonstrates that an application-oriented material design is practical for fluoroplastics adhesion.

Antibacterial properties of bimetallic nanopattern induced by excimer laser on PTFE nanotextile

The construction of functional micro- or nanostructured surfaces is extensively studied since they are able to provide multifunctional properties and for large variety of potential applications in fields such as tissue engineering, wearable electronics or microfluidics. The micro- or nanosized surfaces can be easily prepared by various lithography techniques, also additional modifications (laser exposure, metal deposition and further processing) and which can induce new applicable properties on the basis of synergic effect by combining aforementioned approaches. In this work we have focused on the polytetrafluoroethylene (PTFE) nanotextile with specific bimetallic nanostructures. Our primary target was to find optimal surface modification of silver/gold coated surface, which would induce strong antibacterial response to both gram-positive and/or gram-negative bacteria. We have used plasma-modified polytetrafluoroethylene nanotextile as a substrate, onto which silver and gold nanolayers were deposited by sputtering. The foils were further subjected to "single-shot" exposure to an excimer KrF laser and some samples were also thermally stressed before exposure. Such surfaces were further examined in terms of surface morphology and chemical composition. The surface was investigated for antibacterial properties. Their antimicrobial activity was examined in vitro against the bacteria Escherichia coli and Staphylococcus epidermidis strains. The surface of the prepared materials was replicated into a lactic acid polymer and the properties were again investigated in terms of surface morphology and surface chemistry. The results demonstrated construction of antibacterial surfaces with excellent resistance to bacteria E. coli for bimetallic structures on PTFE. Excimer laser induced bimetallic pattern exhibited also significant antibacterial properties for S. epidermidis. Replication of bimetallic pattern was also demonstrated.

Effect of Fluorophilic- and Hydrophobic-Modified Polyglycerol-Based Coatings on the Wettability of Low Surface Energy Polymers

Catechol-derived polymers form stable coatings on a wide range of materials including challenging to coat low surface energy polymers. Whether modification of the coating polymer with fluorophilic or hydrophobic groups is a successful approach to further favor the coating of hydrophobic or fluorophilic surfaces with catechol-based polymers remains ambiguous. Herein, we report the effect of a series of catechol-derived polyglycerol (PG)-based coatings and monolayer coatings on the wettability of polytetrafluoroethylene (PTFE), polystyrene, and poly(methyl methacrylate) surfaces. Coatings with a longer hydrophilic PG block resulted in surface coatings with water contact angles (WCAs) around 60° independently of the modification and substrate, while coatings with a longer hydrophobic anchoring block possessed more diverse WCAs up to (129 ± 10)°. Despite the generally small impact of the fluorophilic modification for most substrate/coating combinations, some fluorophilic modified coatings reduce the WCA of PTFE below Berg's limit of 65°, indicating a shielding of fluorous segments from the surface.

Control of Fluoropolymer Crystallinity for Flexible, Transparent Optical Thin Films with Low Refractive Indexes

Fluoropolymers possess among the lowest indexes of refraction for dense, continuous materials, but their crystallinity typically leads to light scattering and haze. In this work, we studied poly(1H,1H,2H,2H-perfluorodecyl acrylate) (pPFDA) as a low-index fluoropolymer and successfully suppressed its crystallization while preserving its desirable low index of refraction (1.36 at 633 nm wavelength) and hydrophobicity (water contact angle of 122°). This was achieved through copolymerization between the hydrophobic 1H,1H,2H,2H-perfluorodecyl acrylate (PFDA) and N-vinylpyrrolidone (NVP) using initiated chemical vapor deposition (iCVD). The resulting copolymer p(PFDA-co-VP) film was smooth (roughness <2 nm), highly transparent, thermally robust, and mechanically flexible. This contrasted with pPFDA homopolymer films, which were rough (roughness >30 nm), hazy, and disintegrated at 70 °C due to melting. Moreover, the copolymerization resulted in a 16-fold improvement in the deposition kinetics. To demonstrate its excellent performance in practical applications, the low-index copolymer was paired with a high-index poly(divinylbenzene) (pDVB) (n 633 = 1.59) to build a six-layer interference coating. A six-layer fully polymeric interference coating with precise, independent control of each individual layer's thickness was prepared for the first time by iCVD. Optimized for broadband antireflection, it reduced the surface reflectance to 1% over the entire visible spectrum, while withstanding large mechanical strain.

Light-Driven Organocatalyzed Controlled Radical Copolymerization of (Perfluoroalkyl)ethylenes and Vinyl Esters/Amides

Fluoropolymers of well-defined structures exhibit significant potential in a broad range of high-tech applications. However, the controlled synthesis of fluoropolymers from easily available monomers remains difficult. In this work, we report the development of an organocatalyzed controlled radical copolymerization of (perfluoroalkyl)ethylenes (PFAEs) and unconjugated vinyl monomers (UCMs) under light irradiation, which has enabled on-demand access toward side-chain fluorinated polymers under metal-free conditions. This method furnishes a large variety of polymers with diverse fluoroalkyl and ester/amide as pendent groups, tunable molar masses, and low dispersities (ca. Đ = 1.1-1.3), and adjustable fractions of PFAE and UCM units. Obtained fluoropolymers exhibit good chain-end fidelity and activity, allowing chain-extension polymerizations to prepare block copolymers of complicated compositions. Furthermore, the PFAE copolymers exhibit outstanding light transmission and low refractive index.

Synthesis of 2,3-Diperfluoroalkylated Quinoxalines via Selenium-Catalyzed Reductive C-C Coupling of Vicinal Perfluoroalkyl Formimidoyl Chlorides

A direct and efficient approach to access structurally interesting 2,3-diperfluoroalkylated quinoxalines via selenium-catalyzed reductive C-C construction of vicinal bis(perfluoroalkyl formimidoyl chloride)s has been disclosed. This protocol features the use of easily accessible starting materials, scalability, and a diverse functional group tolerance. Mechanism studies suggested that this reaction may involve an interesting selenium-containing seven-membered-ring intermediate and proceed through an electrocyclization/selenium reductive elimination pathway, which is significantly different from the traditional transition-metal-catalyzed reductive coupling strategies of alkyl halides.

Occurrence and profiles of perfluoroalkyl substances in wastewaters of chemical industrial parks and receiving river waters: Implications for the environmental impact of wastewater discharge

A total of 17 groups of wastewaters from the chemical industrial parks and matched receiving river waters were collected in the east of China. The measured total concentrations of 21 analyzed PFAS analogues (∑21PFAS) in the influents and effluents of the wastewater treatment plants (WWTPs) were in the range of 0.172-20.6 μg/L (mean: 18.2 μg/L, median: 3.9 μg/L) and 0.167-93.6 μg/L (mean: 10.8 μg/L, median: 1.12 μg/L), respectively, which were significantly higher than those observed in the upstream (range: 0.0158-7.05 μg/L, mean: 1.09 μg/L, median: 0.482 μg/L) and downstream (range: 0.0237-1.82 μg/L, mean: 0.697 μg/L, median: 0.774 μg/L) receiving waters. Despite the concentrations and composition profiles of PFAS varied in the water samples from different sampling sites, PFOA was generally the major PFAS analogue in the research areas, mainly due to the history of PFOA production and usage as well as the specific exemptions. The calculated concentration ratios of the short-chain PFCAs and PFSAs to their respective predecessors (PFOA and PFOS) in most of the samples far exceeded 1, indicating a shift from legacy PFOA and PFOS to short-chain PFAS in the research areas. Correlation network analysis and the calculated concentration ratios of PFAS in the effluents versus influents indicated transformation may have occurred during the water treatment processes and PFAS could not be efficiently removed in the WWTPs. Wastewater discharge of chemical industrial parks is a vital source of PFAS dispersed into the aquatic environment.

Synthesis of Ultrahigh Molecular Weight Poly (Trifluoroethyl Methacrylate) Initiated by the Combination of Palladium Nanoparticles with Organic Halides

Ultrahigh molecular weight polymers display outstanding properties and have great application potential. However, the traditional polymerization methods have inevitable disadvantages that challenge the green synthesis of ultrahigh molecular weight polymers. The paper achieved an ultrahigh molecular weight poly (trifluoroethyl methacrylate) via a novel polymerization and discussed the mechanistic, kinetic, and experimental aspects. The combination of palladium nanoparticles with ethyl 2-bromopropionate has been identified as an exceedingly efficient system for initiating the polymerization of trifluoroethyl methacrylate. An ultrahigh molecular weight poly (trifluoroethyl methacrylate) with a number-average molecular weight up to 3.03 × 106 Da has been synthesized at a feeding molar ratio of [poly (trifluoroethyl methacrylate)]/[ethyl 2-bromopropionate]/[palladium nanoparticles] = 3.95 × 104:756:1 at 70 °C. The reaction orders concerning palladium nanoparticles, ethyl 2-bromopropionate, and poly (trifluoroethyl methacrylate) were determined to be 0.59, 0.34, and 1.38, respectively. By analyzing a series of characterizations, we verified that the polymerization of poly (trifluoroethyl methacrylate) was initiated by the ethyl 2-bromopropionate residue radicals, which were generated from the interaction between palladium nanoparticles and ethyl 2-bromopropionate. The comparatively large size of the palladium nanoparticles provided a barrier to chain-growing radicals, promoting the synthesis of ultrahigh molecular weight polymers.

Fabrication of rGO/BiOI photocathode and its catalytic performance in the degradation of 4-Fluoroaniline

Organic fluorine compounds are acute carcinogenic and mutagenic to humans. Photoelectrocatalysis (PEC) treatment is an innovative technology in the field of the removal of fluorine compounds, and thus current research focused on improving stability and catalytic ability of photoanode. In this study, it has been synthesized a rGO/BiOI photocathode for the efficient degradation of 4-Fluoroaniline (4-FA). The physical characterization and photoelectrochemical properties of the photocathode was determined. The results indicate that the PEC treatment with the rGO/BiOI photocathode was more efficient compared with individual processes. During the optimization experiments, the PEC treatment achieved 99.58 % and 72.12 % of 4-FA degradation and defluorination within 1 h. Cyclic stability experiments show that rGO/BiOI photocathode was efficient and stable, which reached 96.91 % and 67.64 % of 4-FA degradation and defluorination after five cycles. Mechanism analysis indicates that the PEC process was based on an electrochemical reaction and photo-induced processes. The degradation product of 4-FA was mainly 2,4-di-t-butylphenol, and trapping experiments indicates that h+ is the primary oxidizing species. Therefore, PEC treatment with rGO/BiOI photocathode is a competitive green approach to remove fluorine compounds pollutants and brings new insights into development of PEC treatment.

Fire-Resistant and Thermal Stability Properties of Fluorosilicone Adhesives by Incorporation of Surface-Modified Aluminum Trihydrate

Fluorosilicone was combined with aluminum trihydrate (ATH) to induce synergistic flame-retardant and thermal-resistant properties. The surface of ATH was modified with four different silane coupling agents. The flammability and mechanical properties of the fluorosilicone/ATH composites were assessed using an UL94 vertical test and a die shear strength test. The change in shear strength was investigated under aging for 1000 h at -55 °C and 150 °C. Pure fluorosilicone had inherent fire resistance and thus achieved a V-0 rating even at 20 wt.% ATH loading. Upon addition of ATH treated with 3-glycidoxypropyl trimethoxysilane, the composites exhibited the highest shear strength of 3.9 MPa at 23 °C because of the additional crosslinking reaction of fluorosilicone resin with the epoxide functional group of the coupling agent. Regardless of the types of coupling agents, the composites exhibited similar flame retardancy at the same ATH content, with a slight reduction in shear strength at 180 °C and 250 °C. The shear strength of the adhesives gradually decreased with aging time at -55 °C, but increased noticeably from 3.9 MPa to 11.5 MPa when aged at 150 °C due to the occurrence of the additional crosslinking reaction of fluorosilicone.

Reactive Solid Polymer Layer: From a Single Fluoropolymer to Divergent Fluorinated Interface

Controlling the structure and chemistry of solid electrolyte interphase (SEI) underpins the stability of electrolyte-electrode interface, and is crucial for advancing rechargeable lithium metal batteries (LMBs). Here, we utilized photo-controlled copolymerization to achieve the on-demand synthesis of fluorosulfonyl fluoropolymers as unprecedented artificial SEI layers on Li metal anodes. This work not only enables instant formation of a hybrid polymer-inorganic interphase that consists of a polymer-enriched top layer and a LiF-fortified bottom layer, originating from a single polymeric component, but also imparts various desirable physical properties (e.g., good mechanical strength and flexibility, high ion conductivity, low overpotential) to SEI via a single-to-divergent strategy. Model reactions and structural characterizations supported the formation of a divergent fluorinated interphase, which furnished prolonged stabilization of Li deposition, high coulombic efficiency and improved cycling behavior in electrochemical experiments. This work highlights the great potential of exploring reactive polymers as versatile coatings to stabilize Li metal anodes, providing a promising avenue to solve electrode-electrolyte interfacial problems for LMBs.

Flexible Acetylcholine Neural Probe with a Hydrophobic Laser-Induced Graphene Electrode and a Fluorous-Phase Sensing Membrane

This work develops the first laser-induced graphene (LIG)-based electrochemical sensor with a superhydrophobic fluorous membrane for a flexible acetylcholine (ACh) sensor. ACh regulates several physiological functions, including synaptic transmission and glandular secretion. The ACh sensing membrane is doped with a fluorophilic cation-exchanger that can selectively measure ACh based on the inherent selectivity of the fluorous phase for hydrophobic ions, such as ACh. The fluorous-phase sensor improves the selectivity for ACh over Na+ and K+ by 2 orders of magnitude (compared to traditional lipophilic membranes), thus lowering the detection limit in artificial cerebrospinal fluid (aCSF) from 331 to 0.38 μ M, thereby allowing measurement in physiologically relevant ranges of ACh. Engraving LIG under argon creates a hydrophobic surface with a 133.7° contact angle, which minimizes the formation of a water layer. The flexible solid-contact LIG fluorous sensor exhibited a slope of 59.3 mV/decade in aCSF and retained function after 20 bending cycles, thereby paving the way for studying ACh's role in memory and neurodegenerative diseases.

Alternatives to Fluoropolymers for Motion-Based Energy Harvesting: Perspectives on Piezoelectricity, Triboelectricity, Ferroelectrets, and Flexoelectricity

Fluoropolymers, including polytetrafluoroethylene (PTFE, Teflon), polyvinylidene difluoride (PVDF), and fluorine kautschuk materials (FKMs, Viton) are critical polymers for applications ranging from non-stick coatings, corrosion resistant seals, semiconductor manufacturing, membranes, and energy harvesting technologies. However, the synthesis of these fluoropolymers requires the use of per- and polyfluorinated alkyl substances (PFAS) known colloquially as "forever chemicals," and as such there is a pressing need to develop alternative technologies that can serve the end-use of fluoropolymers without the environmental cost of using PFAS. Further, fluoropolymers themselves fall under the PFAS umbrella. Here, alternative mechanical-to-electrical energy harvesting polymers are reviewed and benchmarked against the leading fluoropolymer energy harvesters. These alternative technologies include nonfluoropolymer piezoelectric polymers, triboelectric nanogenerators (TENGs), ferroelectric elastomers, and flexoelectric polymers. A vision towards sustainable, non-fluoropolymer-based energy harvesting is provided.

Fluoride recovery in degradable fluorinated polyesters

We report a new class of degradable fluorinated polymers through the copolymerization of tetrafluorophthalic anhydride and propylene oxide or trifluoropropylene oxide which show up to 20 times quicker degradation than the non-fluorinated equivalents and allow for fluoride recovery.

Robust CA-GO-TiO2/PTFE Photocatalytic Membranes for the Degradation of the Azithromycin Formulation from Wastewaters

We have developed an innovative thin-film nanocomposite membrane that contains cellulose acetate (CA) with small amounts of TiO2-decorated graphene oxide (GO) (ranging from 0.5 wt.% to 2 wt.%) sandwiched between two polytetrafluoroethylene (PTFE)-like thin films. The PTFE-like films succeeded in maintaining the bulk porosity of the support while increasing the thermal and chemical robustness of the membrane and boosting the catalytic activity of TiO2 nanoparticles. The membranes exhibited a specific chemical composition and bonding, with predominant carbon-oxygen bonds from CA and GO in the bulk, and carbon-fluorine bonds on their PTFE-like coated sides. We have also tested the membranes' photocatalytic activities on azithromycin-containing wastewaters, demonstrating excellent efficiency with more than 80% degradation for 2 wt.% TiO2-decorated GO in the CA-GO-TiO2/PTFE-like membranes. The degradation of the azithromycin formulation occurs in two steps, with reaction rates being correlated to the amount of GO-TiO2 in the membranes.

Temperature Dependence of the Number of Defect-Structures in Poly(vinylidene fluoride)

Poly(vinylidene fluoride) (PVDF) is predominantly characterized by alternating CH2 and CF2 units in a polymer backbone, originating from the head-to-tail addition of monomers or regular propagation. Due, to a small extent, to inverse monomer addition, so-called defect structures occur which influence the macroscopic properties of PVDF significantly. The amount of defect structures in the material is determined by the polymerization conditions. Here, the temperature dependence of the fraction of defect structures in PVDF obtained from polymerizations between 45 and 90 °C is reported. We utilized 19F-NMR spectroscopy to determine the fraction of defect structures as a function of temperature. To derive kinetic data, the polymerization of VDF is considered a quasi-copolymerization described by the Terminal Model involving four different propagation reactions. Based on the experimentally determined temperature-dependent fractions of defect structures, the known overall propagation rate coefficient, and taking into account the self-healing behavior of the macroradical, the Arrhenius parameters of the individual propagation rate coefficients were determined using the Monte Carlo methods.

Development and Recent Progress of Hoses for Cryogenic Liquid Transportation

Recently, the application of cryogenic hoses in the field of cryogenic media has become a hot topic, especially in the industry of offshore liquefied natural gas and aerospace field. However, the structure of cryogenic hoses is complex, and reasonable structural properties are required due to the harsh working conditions. There is still plenty of scope for further development to improve the performance in all aspects. In this paper, the current development status of cryogenic hoses for liquefied natural gas (LNG) transportation is reviewed first, including the types, manufacturers, structural forms, performance, and key technical challenges. And then, the recent progress and prospect of cryogenic hoses for cryogenic liquid transportation (such as LNG and liquid oxygen) are summarized, including structure design, low-temperature resistant polymers, liquid oxygen compatible polymers, and leakage monitoring technologies. This paper provides a comprehensive overview of the research development and application of cryogenic hoses. Moreover, future research directions have been proposed to facilitate its practical applications in aerospace.

Emission inventory of PFASs and other fluorinated organic substances for the fluoropolymer production industry in Europe

Fluoropolymers are a group of fluorinated polymers within the broad class of substances known as per- and polyfluoroalkyl substances (PFASs). During their production, a wide array of additional fluorinated organic substances (many PFASs and some not defined as PFASs) are used, formed and emitted to air and water. This study aims to assess, and make an inventory of, all emissions of PFASs and other fluorinated organic substances by the fluoropolymer production industry in Europe using available emission databases and permits. Air emissions of the fluorinated gases (i.e., chlorofluorocarbons, hydrofluorocarbons, hydrochlorofluorocarbons and perfluorocarbons (CFCs, H(C)FCs and PFCs)) by this industry have reportedly decreased between 2007 and 2021 from roughly 500 to 150 tonnes per year. Emissions of fluorosurfactants to air and water have also been reduced significantly. However, large uncertainties remain regarding the emissions of substances that are neither fluorinated gases nor fluorosurfactants but are classified as PFASs, such as polymerization by-products, chain transfer agents and fluorinated solvents. The available data indicate that the release of these substances is not decreasing but remains relatively stable. As this inventory probably underestimates emissions, further research, improved data availability and more harmonized reporting of emissions are necessary to obtain more accurate emission data for these substances. Nevertheless, based on the available data, it is clear that the emissions from fluoropolymer production plants to air and water are still significant and that the production of fluoropolymers continues to introduce persistent substances to the environment.

Hydroxy- and Hydro-Perfluoroalkylation of Styrenes by Controlling the Quenching Cycle of Eosin Y

Fluoroalkyl compounds are widely used, underscoring a pressing need for the development of methods for their synthesis. However, reports on perfluoroalkylation to styrenes have been sparse. In this study, both hydroxy- and hydro-perfluoroalkylation of styrene were achieved using visible light reactions, catalyzed by eosin Y, by selecting appropriate additives and controlling the eosin Y quenching cycle. These reactions are heavy-metal free, use water as the hydroxyl or hydrogen source, and employ inexpensive and readily available reagents.

Current State of Microflow Trifluoromethylation Reactions

The trifluoromethyl group is a powerful structural motif in drugs and polymers; thus, developing trifluoromethylation reactions is an important area of research in organic chemistry. Over the past few decades, significant progress has been made in developing new methods for the trifluoromethylation of organic molecules, ranging from nucleophilic and electrophilic approaches to transition-metal catalysis, photocatalysis, and electrolytic reactions. While these reactions were initially developed in batch systems, more recent microflow versions are highly attractive for industrial applications owing to their scalability, safety, and time efficiency. In this review, we discuss the current state of microflow trifluoromethylation. Approaches for microflow trifluoromethylation based on different trifluoromethylation reagents are described, including continuous flow, flow photochemical, microfluidic electrochemical reactions, and large-scale microflow reactions.

Inkjet printing on hydrophobic surfaces: Controlled pattern formation using sequential drying

Inkjet-printed micro-patterns on hydrophobic surfaces have promising applications in the fabrication of microscale devices such as organic thin-film transistors. The low wettability of the surface prevents the inkjet-printed droplets from spreading, connecting to each other, and forming a pattern. Consequently, it is challenging to form micro-patterns on surfaces with low wettability. Here, we propose a sequential printing and drying method to form micro-patterns and control their shape. The first set of droplets is inkjet-printed at a certain spacing and dried. The second set of droplets is printed between these dry anchors on the surface with low wettability. As a result, a stable bridge on the surface with low wettability forms. This printing method is extended to more complicated shapes such as triangles. By implementing an energy minimization technique, a simple model was devised to predict the shape of the inkjet-printed micro-patterns while confirming that their equilibrium shape is mainly governed by surface tension forces. The gradient descent method was utilized with parametric boundaries to emulate droplet pinning and wettability of the anchors and to prevent convergence issues from occurring in the simulations. Finally, the energy minimization based simulations were used to predict the required ink to produce dry lines and triangles with smooth edges.

Palladium-catalyzed highly selective gem-difluoroallylation of propargyl sulfonates with gem-difluoroallylboron

A palladium-catalyzed gem-difluoroallylation of propargyl sulfonates with gem-difluoroallylboron has been developed. The reaction features synthetic simplicity and high functional group tolerance, affording 3,3-difluoro-skipped 1,5-enynes with high efficiency and regioselectivity. In particular, the resulting products can serve as versatile synthons for diversified transformations, having potential applications in medicinal chemistry.

Amine-catalyzed Synthesis of Fluorine-containing Polymers through Halogen Bonding

Fluorine-containing polymers are one of the most useful materials among various polymers. In this study, we have developed synthesis methods for fluorine-containing polymers through sequential and chain polymerization based on the generation of perfluoroalkyl radicals by photoirradiation halogen bonding of perfluoroalkyl iodide and amines. In sequential polymerization, fluoroalkyl-alkyl-alternating polymers were synthesized by the polyaddition of diene and diiodoperfluoroalkane. In chain polymerization, polymers with perfluoroalkyl terminals were synthesized by polymerization of general-purpose monomers, with perfluoroalkyl iodide as the initiating species. Block polymers were also synthesized by successive chain polymerization to the polyaddition product.

Original Fluorinated Non-Isocyanate Polyhydroxyurethanes

New fluorinated polyhydroxyurethanes (FPHUs) with various molar weights were synthesized via the polyaddition reaction of a fluorinated telechelic bis(cyclocarbonate) (bis-CC) with a diamine. The fluorinated bis-CC was initially synthesized by carbonylation of a fluorinated diepoxide, 1,4-bis(2',3'-epoxypropyl)perfluorobutane, in the presence of LiBr catalyst, in high yield. Then, several reaction conditions were optimized through the model reactions of the fluorinated bis-CC with hexylamine. Subsequently, fluorinated polymers bearing hydroxyurethane moieties (FPHUs) were prepared by reacting the bis-CC with different hexamethylenediamine amounts in bulk at 80 °C and the presence of a catalyst. The chemoselective polymerization reaction yielded three isomers bearing primary and secondary hydroxyl groups in 61-82% yield. The synthesized fluorinated CCs and the corresponding FPHUs were characterized by ¹H, ¹⁹F, and ¹³C NMR spectroscopy. They were compared to their hydrogenated homologues synthesized in similar conditions. The gel permeation chromatography (GPC), differential scanning calorimetry (DSC), and thermogravimetric analysis (TGA) data of the FPHUs revealed a higher molar mass and a slight increase in glass transition and decomposition temperatures compared to those of the PHUs.

Surface Modification of Electrospun Bioresorbable and Biostable Scaffolds by Pulsed DC Magnetron Sputtering of Titanium for Gingival Tissue Regeneration

In this study, polymer scaffolds were fabricated from biodegradable poly(lactide-co-glycolide) (PLGA) and from non-biodegradable vinylidene fluoride-tetrafluoroethylene (VDF-TeFE) by electrospinning. These polymer scaffolds were subsequently surface-modified by sputtering titanium targets in an argon atmosphere. Direct current pulsed magnetron sputtering was applied to prevent a significant influence of discharge plasma on the morphology and mechanical properties of the nonwoven polymer scaffolds. The scaffolds with initially hydrophobic properties show higher hydrophilicity and absorbing properties after surface modification with titanium. The surface modification by titanium significantly increases the cell adhesion of both the biodegradable and the non-biodegradable scaffolds. Immunocytochemistry investigations of human gingival fibroblast cells on the surface-modified scaffolds indicate that a PLGA scaffold exhibits higher cell adhesion than a VDF-TeFE scaffold.

Synthesis of 19F MRI Nanotracers by Dispersion Polymerization-Induced Self-Assembly of N-(2,2,2-Trifluoroethyl)acrylamide in Water

19F magnetic resonance imaging (MRI) using fluoropolymer tracers has recently emerged as a promising, non-invasive diagnostic tool in modern medicine. However, despite its potential, 19F MRI remains overlooked and underused due to the limited availability or unfavorable properties of fluorinated tracers. Herein, we report a straightforward synthetic route to highly fluorinated 19F MRI nanotracers via aqueous dispersion polymerization-induced self-assembly of a water-soluble fluorinated monomer. A polyethylene glycol-based macromolecular chain-transfer agent was extended by RAFT-mediated N-(2,2,2-trifluoroethyl)acrylamide (TFEAM) polymerization in water, providing fluorine-rich self-assembled nanoparticles in a single step. The resulting nanoparticles had different morphologies and sizes ranging from 60 to 220 nm. After optimizing their structure to maximize the magnetic relaxation of the fluorinated core, we obtained a strong 19F NMR/MRI signal in an aqueous environment. Their non-toxicity was confirmed on primary human dermal fibroblasts. Moreover, we visualized the nanoparticles by 19F MRI, both in vitro (in aqueous phantoms) and in vivo (after subcutaneous injection in mice), thus confirming their biomedical potential.

Analysis of Wear Phenomena Produced by Erosion with Abrasive Particles against Fluoropolymeric Coatings

To date, PTFE, PFA, and FEP-based fluoropolymer coatings have proven unbeatable in many services due to their excellent chemical inertness, very low wettability, thermal resistance, high non-stick properties, and good applicability. In use, these coatings usually suffer service cycles with consequent deterioration, and it is of great interest to determine the intensity and type of wear caused in addition to the deterioration that occurs in their properties. In this work, the response of three polymeric coatings of interest applied to aluminum substrates, after being subjected to the action of abrasive particles of aluminum corundum, glass, and plastic projected under pressure, has been studied. During the application of a given wear cycle, the hardness, surface roughness, surface texture, and thickness of the coating have been measured, in addition to the slip angle and surface transmittance to analyze the evolution of each type of coating. The results allowed a concise evaluation of the performance of three fluoropolymeric coatings of great interest, differentiating the induced erosive wear phenomena and contributing complete information to facilitate the correct selection for users with practical application purposes and as a basis for future research work focused on advancements in this field.

Eosin Y-Catalyzed Visible-Light-Induced Hydroperfluoroalkylation of Electron-Deficient Alkenes

The eosin Y-catalyzed hydroperfluoroalkylation of electron-deficient alkenes is described herein. The reaction proceeded smoothly under visible light irradiation and selectively afforded a hydroperfluoroalkylated product. Various perfluoroalkyl bromides and electron-deficient olefins can be used in this reaction, and all chemicals required for this reaction are safe and readily available.

Use of a horizontal ball mill to remediate per- and polyfluoroalkyl substances in soil

There is a need for destructive technologies for per- and polyfluoroalkyl substances (PFAS) in soil. While planetary ball mill have been shown successful degradation of PFAS, there are issues surrounding scale up (maximum size is typically 0.5 L cylinders). While having lower energy outputs, horizontal ball mills, for which scale up is not a limiting factor, already exist at commercial/industrial sizes from the mining, metallurgic and agricultural industries, which could be re-purposed. This study evaluated the effectiveness of horizontal ball mills in degrading perfluorooctanesulfonate (PFOS), 6:2 fluorotelomer sulfonate (6:2 FTSA), and aqueous film forming foam (AFFF) spiked on nepheline syenite sand. Horizontal ball milling was also applied to two different soil types (sand dominant and clay dominant) collected from a firefighting training area (FFTA). Liquid chromatography tandem mass spectrometry was used to track 21 target PFAS throughout the milling process. High-resolution accurate mass spectrometry was also used to identify the presence and degradation of 19 non-target fluorotelomer substances, including 6:2 fluorotelomer sulfonamido betaine (FtSaB), 7:3 fluorotelomer betaine (FtB), and 6:2 fluorotelomer thioether amido sulfonate (FtTAoS). In the presence of potassium hydroxide (KOH), used as a co-milling reagent, PFOS, 6:2 FTSA, and the non-target fluorotelomer substances in the AFFF were found to undergo upwards of 81%, 97%, and 100% degradation, respectively. Despite the inherent added complexity associated with field soils, better PFAS degradation was observed on the FFTA soils over the spiked NSS, and more specifically, on the FFTA clay over the FFTA sand. These results held through scale-up, going from the 1 L to the 25 L cylinders. The results of this study support further scale-up in preparation for on-site pilot tests.

Controllable synthesis and structural design of novel all-organic polymers toward high energy storage dielectrics

As the core unit of energy storage equipment, high voltage pulse capacitor plays an indispensable role in the field of electric power system and electromagnetic energy related equipment. The mostly utilized polymer materials are metallized polymer thin films, which are represented by biaxially oriented polypropylene (BOPP) films, possessing the advantages including low cost, high breakdown strength, excellent processing ability, and self-healing performance. However, the low dielectric constant (εr &lt; 3) of traditional BOPP films makes it impossible to meet the demand for increased high energy density. Controlled/living radical polymerization (CRP) and related techniques have become a powerful approach to tailor the chemical and physical properties of materials and have given rise to great advances in tuning the properties of polymer dielectrics. Although organic-inorganic composite dielectrics have received much attention in previous studies, all-organic polymer dielectrics have been proven to be the most promising choice because of its light weight and easy large-scale continuous processing. In this short review, we begin with some basic theory of polymer dielectrics and some theoretical considerations for the rational design of dielectric polymers with high performance. In the guidance of these theoretical considerations, we review recent progress toward all-organic polymer dielectrics based on two major approaches, one is to control the polymer chain structure, containing microscopic main-chain and side-chain structures, by the method of CRP and the other is macroscopic structure design of all-organic polymer dielectric films. And various chemistry and compositions are discussed within each approach.

Phospha-Michael Addition on α-Fluorinated Acrylates: A Straightforward Access to Polyfunctionalized Fine Chemicals

α-Fluorinated acrylates could act as Michael acceptors and become a platform toward the synthesis of relevant complex molecules. Very few conjugate additions have been developed in the literature with these specific substrates, and herein, we reported the first phospha-Michael addition (PMA) on α-trifluoromethylacrylates and α-fluoromethylacrylates. The reaction proved to be highly tolerant and gave original products containing contiguous C-P and C-CFY₂ (Y = F or H) bonds in good to excellent yields and diastereoselectivities.

Narrowing feedstock exemptions under the Montreal Protocol has multiple environmental benefits

The Montreal Protocol on Substances that Deplete the Ozone Layer (Montreal Protocol) can be further strengthened to control ozone-depleting substances and hydrofluorocarbons used as feedstocks to provide additional protection of the stratospheric ozone layer and the climate system while also mitigating plastics pollution. The feedstock exemptions were premised on the assumption that feedstocks presented an insignificant threat to the environment; experience has shown that this is incorrect. Through its adjustment procedures, the Montreal Protocol can narrow the scope of feedstock exemptions to reduce inadvertent and unauthorized emissions while continuing to exempt production of feedstocks for time-limited, essential uses. This upstream approach can be an effective and efficient complement to other efforts to reduce plastic pollution. Existing mechanisms in the Montreal Protocol such as the Assessment Panels and national implementation strategies can guide the choice of environmentally superior substitutes for feedstock-derived plastics. This paper provides a framework for policy makers, industries, and civil society to consider how stronger actions under the Montreal Protocol can complement other chemical and environmental treaties.

Synthesis of Urea-Formaldehyde Microcapsule Containing Fluororesin and Its Effect on Performances of Waterborne Coatings on Wood Surface

In order to self-repair the cracks of waterborne coatings on Basswood at room temperature, with fluororesin and waterborne coatings embedded in the shell structure of urea formaldehyde (UF) resin, the microcapsules were fabricated via in-situ polymerization, and the effect of microcapsules on the chroma, gloss, mechanics and repair effect for waterborne coatings on wood was discussed. The results indicated that the coating effect was the most significant when the ratio value of the core materials to the shell material of microcapsules in mass was 0.75, and the agglomeration of particles was the least and the surface was the smoothest when the content of microcapsules was 1.0%. It was negative between the gloss of the film and microcapsule content. The ratio value of the core materials to the shell material in mass and the amount of microcapsules had great influence on the film hardness and adhesion, but had little effect on the impact resistance. When the ratio value of the core materials to the shell material of microcapsules in mass was 0.65 and the addition amount was 4.0-10.0%, the aging resistance of the film was improved most significantly. When the ratio value of the core materials to the shell material of microcapsules in mass was 0.65 and the addition amount was 7.0%, the overall properties of topcoat film on Basswood board was the most significant. It is for the application of fluororesin microcapsules possessing self-repairing effect in waterborne coating on Basswood board that a technical groundwork is provided by this study.

Novel perfluoropolyalkylethers monomers: synthesis and photo-induced cationic polymerization

Several difunctional oligomers were synthesized by functionalizing perfluoropolyalkylether (PFPAE) chains with different vinyl ethers and epoxides end-groups. Due to their innate synthetic challenges and demanding purification protocols, the PFPAE derivatives were obtained in low yield and with an average functionality lower than 2. However, the functionalized PFPAE oligomers were successful in being used in photo-induced cationic polymerization processes, obtaining transparent and soft films. The influences of the fluorinated chains, and various end-groups on the photopolymerization process were investigated, as well their chemical stability, thermal degradation, and surface properties.

SUPPLEMENTARY INFORMATION

The online version contains supplementary material available at 10.1007/s00396-021-04838-1.

Electricity-Driven Post-Functionalization of Conducting Polymers

Electrochemical doping of conducting polymers (CPs) generates polarons (radical ionic species) and bipolarons (ionic species) in their backbone via multi-electron transfer between an electrode and the CP. In the electrochemical polymer reaction (ePR), these generated ionic species are regarded as reactive intermediates for further transformation of the chemical structures of CPs. This electrochemical post-functionalization can easily be used to control the degree of reactions by turning a power supply on/off, as well as tuning the applied electrode potential, which leads to fine-tuning of the various properties of the CPs, such as the HOMO/LUMO level and PL properties. This Account summarizes recent developments in the electrochemical post-functionalization of CPs. In particular, we focus on reaction design for the ePR, with respect to the preparation and structure of the precursor polymers, applicable functional groups, efficient reaction conditions, and electrolytic methodologies.