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McNamara P, Liu Z, Tong Y, Santha H, Moss L, Zitomer D. Pyrolysis-A tool in the wastewater solids handling portfolio, not a silver bullet: Benefits, drawbacks, and future directions. WATER ENVIRONMENT RESEARCH : A RESEARCH PUBLICATION OF THE WATER ENVIRONMENT FEDERATION 2023; 95:e10863. [PMID: 37021664 DOI: 10.1002/wer.10863] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 12/22/2022] [Revised: 03/28/2023] [Accepted: 03/31/2023] [Indexed: 06/19/2023]
Abstract
Pyrolysis is the process whereby carbonaceous materials, such as biosolids, are heated between 400°C and 900°C in the absence of oxygen. Three main products are generated: a solid product called biochar, a py-liquid that consists of aqueous phase and non-aqueous phase liquid, and py-gas. The biochar holds value as a beneficial soil amendment and sequesters carbon. The py-liquid is potentially hazardous and needs to be dealt with (including potentially reducing it on-site via catalysis or thermal oxidation). Py-gas can be used on-site for energy recovery. Pyrolysis has gained recent interest due to concern over per- and polyfluoroalkyl substances (PFAS) in biosolids. Although pyrolysis can remove PFAS from biosolids, it has been shown to produce PFAS that reside in py-liquid, and the fate in py-gas remains a knowledge gap. More research is needed to help close the PFAS and fluorine mass balance through pyrolysis influent and effluent products because pyrolysis alone does not destroy all PFAS. The moisture content of biosolids substantially affects the energy balance for pyrolysis. Utilities that already produce a dried biosolids product are in a better position to install pyrolysis. Pyrolysis has both defined benefits (solids reduction, PFAS removal from biosolids, and biochar production) as well as remaining questions (the fate of PFAS in py-gas and py-liquid, mass balance on nutrients, and py-liquid handling options) that will be answered through more pilot and full-scale demonstrations. Regulations and local policies (such as carbon sequestration credits) could affect pyrolysis implementation. Pyrolysis should be considered as an option in the biosolids stabilization toolbox with application being based on individual circumstances of a utility (e.g., energy, moisture content of biosolids, PFAS). PRACTITIONER POINTS: Pyrolysis has known benefits but limited full-scale operational data. Pyrolysis removes PFAS from biochar, but PFAS fate in gas phase is unknown. Moisture content of influent feed solids affects energy balance of pyrolysis. Policy on PFAS, carbon sequestration, or renewable energy could impact pyrolysis.
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Affiliation(s)
- Patrick McNamara
- Water Technology Group, Black & Veatch, Overland Park, Kansas, USA
- Department of Civil, Construction & Environmental Engineering, Marquette University, Milwaukee, Wisconsin, USA
| | - Zhongzhe Liu
- Department of Physics and Engineering, California State University-Bakersfield, 9001 Stockdale Highway, Bakersfield, California, 93311, USA
| | - Yiran Tong
- Stantec, Minneapolis, Minnesota, 55402, USA
| | - Hari Santha
- Water Technology Group, Black & Veatch, Overland Park, Kansas, USA
| | - Lynne Moss
- Water Technology Group, Black & Veatch, Overland Park, Kansas, USA
| | - Daniel Zitomer
- Department of Civil, Construction & Environmental Engineering, Marquette University, Milwaukee, Wisconsin, USA
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Park YK, Han TU, Jeong J, Kim YM. Debrominated high quality oil production by the two-step catalytic pyrolysis of phenolic printed circuit boards (PPCB) using natural clays and HY. JOURNAL OF HAZARDOUS MATERIALS 2019; 367:50-58. [PMID: 30594017 DOI: 10.1016/j.jhazmat.2018.12.040] [Citation(s) in RCA: 18] [Impact Index Per Article: 3.6] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 09/19/2018] [Revised: 12/01/2018] [Accepted: 12/13/2018] [Indexed: 06/09/2023]
Abstract
The two-step catalytic pyrolysis (CP) of a phenolic-printed circuit board (PPCB) over in-situ natural clays (dolomite, bentonite, and olivine) and ex-situ HY(30, SiO2/Al2O3: 30) was investigated by tandem micro reactor-gas chromatography/mass spectrometry. The non-catalytic pyrolysis (NCP) of PPCB produced oxygenated, phosphorous, and brominated compounds due to the presence of paper, tetrabromo bisphenol A (TBBA), phosphorous flame retardants, and phenol resin in the PPCB. Among the natural clays, dolomite showed the highest debromination and aromatics formation efficiency during the in-situ CP of PPCB followed by bentonite and olivine owing to the different catalyst properties. Two-step CP of PPCB over in-situ natural clays and ex-situ HY(30) achieved higher efficiency on the formation of higher quality oil (mono-phenol and aromatic hydrocarbons) with a lower Br content than the one-step CP of PPCB. Among the two-step catalysts, the combination of in-situ dolomite and ex-situ HY(30) provided the highest quality oil production due to the high acidity and sufficiently large pore size of dolomite. Two-step CP of PPCB over in-situ dolomite and ex-situ HY(30) also revealed a longer lifetime than the one-step CP of PPCB over ex-situ HY(30), not only for the formation of aromatic hydrocarbons and mono-phenols, but also for debromination.
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Affiliation(s)
- Young-Kwon Park
- School of Environmental Engineering, University of Seoul, Seoul 02504, Republic of Korea
| | - Tae Uk Han
- Department of Environmental Sciences and Biotechnology, Hallym University, Chuncheon 24252, Republic of Korea
| | - Jaehun Jeong
- School of Environmental Engineering, University of Seoul, Seoul 02504, Republic of Korea
| | - Young-Min Kim
- Department of Environmental Sciences and Biotechnology, Hallym University, Chuncheon 24252, Republic of Korea.
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Zhang X, Che Q, Cui X, Wei Z, Zhang X, Chen Y, Wang X, Chen H. Application of biomass pyrolytic polygeneration by a moving bed: Characteristics of products and energy efficiency analysis. BIORESOURCE TECHNOLOGY 2018; 254:130-138. [PMID: 29413913 DOI: 10.1016/j.biortech.2018.01.083] [Citation(s) in RCA: 5] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 12/07/2017] [Revised: 01/15/2018] [Accepted: 01/17/2018] [Indexed: 06/08/2023]
Abstract
In order to overcome the shortcoming of batch production in the retort and improve the quality of three-state products, a moving bed as pyrolysis furnace and torrefaction pretreatment were both used in a demonstration of biomass pyrolytic polygeneration. The bench and demonstration scale experiments were both investigated in this work. The results show that when the pyrolysis temperature between 550 °C and 750 °C, it can not only maintain the relative stability of the tri-state products yield, but also guarantee the quality. When the demonstration ran at this temperature, it can continuously deal with biomass for about 7E+03 kg/h, and reach 5.42E+07 kg/yr, which can be converted into 1.12E+07 Nm3 of bio-gas, 3.78E+06 kg of tar, 7.63E+06 kg of vinegar and 1.14E+07 kg of biochar. The lower heating value of bio-gas and biochar were respectively 12.5 MJ/m3 and 30.5 MJ/kg, which showed the great potential as gas and solid fuel.
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Affiliation(s)
- Xiong Zhang
- State Key Laboratory of Coal Combustion, School of Energy and Power Engineering, Huazhong University of Science and Technology, Wuhan 430074, Hubei Province, PR China
| | - Qingfeng Che
- State Key Laboratory of Coal Combustion, School of Energy and Power Engineering, Huazhong University of Science and Technology, Wuhan 430074, Hubei Province, PR China
| | - Xiang Cui
- State Key Laboratory of Coal Combustion, School of Energy and Power Engineering, Huazhong University of Science and Technology, Wuhan 430074, Hubei Province, PR China
| | - Zhiyu Wei
- State Key Laboratory of Coal Combustion, School of Energy and Power Engineering, Huazhong University of Science and Technology, Wuhan 430074, Hubei Province, PR China
| | - Xiaoyan Zhang
- State Key Laboratory of Coal Combustion, School of Energy and Power Engineering, Huazhong University of Science and Technology, Wuhan 430074, Hubei Province, PR China
| | - Yingquan Chen
- State Key Laboratory of Coal Combustion, School of Energy and Power Engineering, Huazhong University of Science and Technology, Wuhan 430074, Hubei Province, PR China
| | - Xianhua Wang
- State Key Laboratory of Coal Combustion, School of Energy and Power Engineering, Huazhong University of Science and Technology, Wuhan 430074, Hubei Province, PR China.
| | - Hanping Chen
- State Key Laboratory of Coal Combustion, School of Energy and Power Engineering, Huazhong University of Science and Technology, Wuhan 430074, Hubei Province, PR China
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Bain RL, Magrini-Bair KA, Hensley JE, Jablonski WS, Smith KM, Gaston KR, Yung MM. Pilot Scale Production of Mixed Alcohols from Wood. Ind Eng Chem Res 2014. [DOI: 10.1021/ie403631h] [Citation(s) in RCA: 12] [Impact Index Per Article: 1.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
Affiliation(s)
- Richard L. Bain
- National Bioenergy Center, National Renewable Energy Laboratory, 15013 Denver West Parkway, Golden, Colorado 80401, United States
| | - Kimberly A. Magrini-Bair
- National Bioenergy Center, National Renewable Energy Laboratory, 15013 Denver West Parkway, Golden, Colorado 80401, United States
| | - Jesse E. Hensley
- National Bioenergy Center, National Renewable Energy Laboratory, 15013 Denver West Parkway, Golden, Colorado 80401, United States
| | - Whitney S. Jablonski
- National Bioenergy Center, National Renewable Energy Laboratory, 15013 Denver West Parkway, Golden, Colorado 80401, United States
| | - Kristin M. Smith
- National Bioenergy Center, National Renewable Energy Laboratory, 15013 Denver West Parkway, Golden, Colorado 80401, United States
| | - Katherine R. Gaston
- National Bioenergy Center, National Renewable Energy Laboratory, 15013 Denver West Parkway, Golden, Colorado 80401, United States
| | - Matthew M. Yung
- National Bioenergy Center, National Renewable Energy Laboratory, 15013 Denver West Parkway, Golden, Colorado 80401, United States
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Magrini-Bair KA, Jablonski WS, Parent YO, Yung MM. Bench- and Pilot-Scale Studies of Reaction and Regeneration of Ni–Mg–K/Al2O3 for Catalytic Conditioning of Biomass-Derived Syngas. Top Catal 2012. [DOI: 10.1007/s11244-012-9789-z] [Citation(s) in RCA: 13] [Impact Index Per Article: 1.1] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/28/2022]
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Bain RL, Dayton DC, Carpenter DL, Czernik SR, Feik CJ, French RJ, Magrini-Bair KA, Phillips SD. Evaluation of Catalyst Deactivation during Catalytic Steam Reforming of Biomass-Derived Syngas. Ind Eng Chem Res 2005. [DOI: 10.1021/ie050098w] [Citation(s) in RCA: 83] [Impact Index Per Article: 4.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
Affiliation(s)
- Richard L. Bain
- National Renewable Energy Laboratory, 1617 Cole Boulevard, Golden, Colorado 80401
| | - David C. Dayton
- National Renewable Energy Laboratory, 1617 Cole Boulevard, Golden, Colorado 80401
| | - Daniel L. Carpenter
- National Renewable Energy Laboratory, 1617 Cole Boulevard, Golden, Colorado 80401
| | - Stefan R. Czernik
- National Renewable Energy Laboratory, 1617 Cole Boulevard, Golden, Colorado 80401
| | - Calvin J. Feik
- National Renewable Energy Laboratory, 1617 Cole Boulevard, Golden, Colorado 80401
| | - Richard J. French
- National Renewable Energy Laboratory, 1617 Cole Boulevard, Golden, Colorado 80401
| | | | - Steven D. Phillips
- National Renewable Energy Laboratory, 1617 Cole Boulevard, Golden, Colorado 80401
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Taralas G. Modeling the influence of mineral rocks, active in different hot gas conditioning systems and technologies, on the production of light α-olefins. CAN J CHEM ENG 1999. [DOI: 10.1002/cjce.5450770617] [Citation(s) in RCA: 8] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/10/2022]
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Gil J, Caballero MA, Martín JA, Aznar MP, Corella J. Biomass Gasification with Air in a Fluidized Bed: Effect of the In-Bed Use of Dolomite under Different Operation Conditions. Ind Eng Chem Res 1999. [DOI: 10.1021/ie980802r] [Citation(s) in RCA: 124] [Impact Index Per Article: 5.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Javier Gil
- Chemical and Environmental Engineering Department, University of Saragossa, 50009 Saragossa, Spain, and Chemical Engineering Department, University “Complutense” of Madrid, 28040 Madrid, Spain
| | - Miguel A. Caballero
- Chemical and Environmental Engineering Department, University of Saragossa, 50009 Saragossa, Spain, and Chemical Engineering Department, University “Complutense” of Madrid, 28040 Madrid, Spain
| | - Juan A. Martín
- Chemical and Environmental Engineering Department, University of Saragossa, 50009 Saragossa, Spain, and Chemical Engineering Department, University “Complutense” of Madrid, 28040 Madrid, Spain
| | - María-Pilar Aznar
- Chemical and Environmental Engineering Department, University of Saragossa, 50009 Saragossa, Spain, and Chemical Engineering Department, University “Complutense” of Madrid, 28040 Madrid, Spain
| | - José Corella
- Chemical and Environmental Engineering Department, University of Saragossa, 50009 Saragossa, Spain, and Chemical Engineering Department, University “Complutense” of Madrid, 28040 Madrid, Spain
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Garcia L, Salvador ML, Arauzo J, Bilbao R. Influence of Catalyst Weight/Biomass Flow Rate Ratio on Gas Production in the Catalytic Pyrolysis of Pine Sawdust at Low Temperatures. Ind Eng Chem Res 1998. [DOI: 10.1021/ie9801960] [Citation(s) in RCA: 27] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
Affiliation(s)
- Lucia Garcia
- Department of Chemical and Environmental Engineering, University of Zaragoza, 50009 Zaragoza, Spain
| | - María L. Salvador
- Department of Chemical and Environmental Engineering, University of Zaragoza, 50009 Zaragoza, Spain
| | - Jesús Arauzo
- Department of Chemical and Environmental Engineering, University of Zaragoza, 50009 Zaragoza, Spain
| | - Rafael Bilbao
- Department of Chemical and Environmental Engineering, University of Zaragoza, 50009 Zaragoza, Spain
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McIntosh MJ, Arzoumanidis GG, Brockmeier FE. Recovery of fuels and chemicals through catalytic pyrolysis of plastic wastes. ACTA ACUST UNITED AC 1998. [DOI: 10.1002/ep.670170114] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.1] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/07/2022]
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Olivares A, Aznar MP, Caballero MA, Gil J, Francés E, Corella J. Biomass Gasification: Produced Gas Upgrading by In-Bed Use of Dolomite. Ind Eng Chem Res 1997. [DOI: 10.1021/ie9703797] [Citation(s) in RCA: 152] [Impact Index Per Article: 5.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
Affiliation(s)
- Ana Olivares
- Chemical and Environmental Engineering Department, University of Saragossa, 50009 Saragossa, Spain, and Chemical Engineering Department, University “Complutense” of Madrid, 28040 Madrid, Spain
| | - María P. Aznar
- Chemical and Environmental Engineering Department, University of Saragossa, 50009 Saragossa, Spain, and Chemical Engineering Department, University “Complutense” of Madrid, 28040 Madrid, Spain
| | - Miguel A. Caballero
- Chemical and Environmental Engineering Department, University of Saragossa, 50009 Saragossa, Spain, and Chemical Engineering Department, University “Complutense” of Madrid, 28040 Madrid, Spain
| | - Javier Gil
- Chemical and Environmental Engineering Department, University of Saragossa, 50009 Saragossa, Spain, and Chemical Engineering Department, University “Complutense” of Madrid, 28040 Madrid, Spain
| | - Eva Francés
- Chemical and Environmental Engineering Department, University of Saragossa, 50009 Saragossa, Spain, and Chemical Engineering Department, University “Complutense” of Madrid, 28040 Madrid, Spain
| | - José Corella
- Chemical and Environmental Engineering Department, University of Saragossa, 50009 Saragossa, Spain, and Chemical Engineering Department, University “Complutense” of Madrid, 28040 Madrid, Spain
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Orío A, Corella J, Narváez I. Performance of Different Dolomites on Hot Raw Gas Cleaning from Biomass Gasification with Air. Ind Eng Chem Res 1997. [DOI: 10.1021/ie960810c] [Citation(s) in RCA: 125] [Impact Index Per Article: 4.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Alberto Orío
- Department of Chemical Engineering, University “Complutense” of Madrid, 28040 Madrid, Spain
| | - José Corella
- Department of Chemical Engineering, University “Complutense” of Madrid, 28040 Madrid, Spain
| | - Ian Narváez
- Department of Chemical Engineering, University “Complutense” of Madrid, 28040 Madrid, Spain
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Delgado J, Aznar MP, Corella J. Biomass Gasification with Steam in Fluidized Bed: Effectiveness of CaO, MgO, and CaO−MgO for Hot Raw Gas Cleaning. Ind Eng Chem Res 1997. [DOI: 10.1021/ie960273w] [Citation(s) in RCA: 249] [Impact Index Per Article: 9.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Jesús Delgado
- Department of Chemical and Environmental Engineering, University of Saragossa, 50009 Saragossa, Spain
| | - María P. Aznar
- Department of Chemical and Environmental Engineering, University of Saragossa, 50009 Saragossa, Spain
| | - José Corella
- Department of Chemical Engineering, University “Complutense” of Madrid, 28040 Madrid, Spain
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Delgado J, Aznar MP, Corella J. Calcined Dolomite, Magnesite, and Calcite for Cleaning Hot Gas from a Fluidized Bed Biomass Gasifier with Steam: Life and Usefulness. Ind Eng Chem Res 1996. [DOI: 10.1021/ie950714w] [Citation(s) in RCA: 148] [Impact Index Per Article: 5.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
Affiliation(s)
- Jesús Delgado
- Department of Chemical and Environmental Engineering, University of Saragossa, 50009 Saragossa, Spain, and Department of Chemical Engineering, University “Complutense” of Madrid, 28040 Madrid, Spain
| | - María P. Aznar
- Department of Chemical and Environmental Engineering, University of Saragossa, 50009 Saragossa, Spain, and Department of Chemical Engineering, University “Complutense” of Madrid, 28040 Madrid, Spain
| | - José Corella
- Department of Chemical and Environmental Engineering, University of Saragossa, 50009 Saragossa, Spain, and Department of Chemical Engineering, University “Complutense” of Madrid, 28040 Madrid, Spain
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Taralas G. Catalytic Steam Cracking of n-Heptane with Special Reference to the Effect of Calcined Dolomite. Ind Eng Chem Res 1996. [DOI: 10.1021/ie950705n] [Citation(s) in RCA: 31] [Impact Index Per Article: 1.1] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Georgios Taralas
- Bioresource Technology Unit (BTU), Department of Chemical Engineering, Division IV, National Technical University of Athens, Zografou Campus, GR-15700 Athens, Greece
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