Design of Multi‐Metallic‐Based Electrocatalysts for Enhanced Water Oxidation

In Situ Anodic Transition and Cathodic Contamination Affect the Overall Voltage of Alkaline Water Electrolysis

NiFe (oxy)hydroxide has been widely used as a benchmark anodic catalyst for oxygen evolution reactions (OERs) in alkaline water electrolysis devices; however, the energy saving actually takes contributions from both the anodic OER and cathodic hydrogen evolution reaction (HER). In this work, we observe the catalytic promotion upon the in situ-derived NiFe (oxy)hydroxide from the NiFe alloy monolithic electrode and also point out that the coupled nickel cathode is contaminated, leading to the loss of HER activity and a reduction in overall efficiency. It is found that Ni2+ and Fe3+ cations are inevitably detached from the anode into the electrolyte and electrodeposited on the nickel cathode after the three-month industrial simulation. This research presents the significant enhancement of the oxygen evolution catalysis using an in situ aging process and emphasizes that the catalytic application should not only be isolated on the half reaction, but a reasonable coupled electrode match to get rid of the contamination from the electrolyte is also of great significance to sufficiently present the intrinsic catalytic yielding for the real application.

A Critical Review of the Synthesis and Applications of Spinel-Derived Catalysts to Bio-Oil Upgrading

The transformation of renewable bio-oil into value-added chemicals and bio-oil through catalytic processes embodies an efficient approach within the realm of advancing sustainable energy. Spinel-based catalysts have garnered significant attention owing to their ability to precisely tune metals within the framework, thereby facilitating adjustments to structural, physical, and electronic properties, coupled with their remarkable thermal stability. This review aims to provide a comprehensive overview of recent advancements in spinel-based catalysts tailored specifically for upgrading bio-oil. Its objective is to shed light on their potential to address the limitations of conventional catalysts, thereby advancing sustainable biofuel production. Initially, a comprehensive analysis is conducted on different metal oxide composites in terms of their similarity and dissimilarity on properties. Subsequently, the synthesis methodologies of spinels are scrutinised and potential avenues for their modification are explored. Following this, an in-depth discussion ensues regarding the utilisation of spinels as catalysts or catalyst precursors for catalytic cracking, ketonisation, catalytic hydrodeoxygenation, steam and aqueous-phase reforming, as well as electrocatalytic upgrading of bio-oil, with a specific emphasis on elucidating their catalytic reactivity, and underlying structure-activity correlation and catalysis mechanisms. Finally, the challenges and potential prospects in utilising spinels for the catalytic valorisation of renewable biofuel are addressed, with a specific focus on the use of machine learning - based approaches to optimise the structure and activity of spinel catalysts. This review aims to provide specific directions for further exploration and maximisation of the spinel catalysts in the bio-oil upgrading field.

A review on defect modulated electrocatalysts for the oxygen evolution reaction

The oxygen evolution reaction (OER) is crucial for applications such as water splitting and rechargeable metal-air batteries. Recent research has focused on improving the activity and stability of OER electrocatalysts through various strategies including structural innovation, heteroatom doping, and conductivity enhancement. Among these, defect engineering has proved particularly effective, allowing precise modulation of the materials' electronic structure at the atomic level. This review addresses defect-rich materials that exhibit superior electrochemical properties for OER applications, with a particular focus on developments from the past five years. The discussion starts with an overview of the OER catalytic mechanism and then delves into the types of defects, synthesis methods, and their impact on electrochemical performance. This review concludes with insights into the rational design and synthesis of advanced electrocatalysts, aiming to improve efficiency and extend operational longevity. The objective is to highlight approaches for creating high-performance OER electrocatalysts that outperform noble-metal based systems in both activity and stability.

Covalent Tethering of Cobalt Porphyrins on Phenolic Resins for Electrocatalytic Oxygen Reduction and Evolution Reactions

Using functionalized supporting materials for the immobilization of molecular catalysts is an appealing strategy to improve the efficiency of molecular electrocatalysis. Herein, we report the covalent tethering of cobalt porphyrins on phenolic resins (PR) for improved electrocatalytic oxygen reduction reaction (ORR) and oxygen evolution reaction (OER). A cobalt porphyrin bearing an alkyl bromide substituent was covalently tethered on phenolic resins, through the substitution reaction of alkyl bromides with phenolic hydroxyl groups, to afford molecule-engineered phenolic resins (Co-PR). The resulted Co-PR was efficient for electrocatalytic ORR and OER by displaying an ORR half-wave potential of E1/2=0.78 V versus RHE and an OER overpotential of 420 mV to get 10 mA/cm2 current density. We propose that the many residual phenolic hydroxyl groups on PR will surround the tethered Co porphyrin and play critical roles in facilitating proton and electron transfers. Importantly, Co-PR outperformed unmodified PR and PR loaded with Co porphyrins through simple physical adsorption (termed Co@PR). The zinc-air battery assembled using Co-PR displayed a performance comparable to that using Pt/C+Ir/C. This work is significant to present phenolic resins as a functionalized material to support molecular electrocatalysts and demonstrate the strategy to improve molecular electrocatalysis with the use of phenolic resin residues.

In-situ fabrication of Cr doped FeNi LDH on commercial stainless steel for oxygen evolution reaction

Commercial stainless steel has attracted increasing interest due to their rich content in transition metal elements and corrosion resistance properties. In this work, we design a facile and rapid route to in-situ fabricate the Cr doped FeNi layered double hydroxides nanosheets (LDHs) on modified stainless steel (Cr-FeNi LDH @ ESS) under ambient condition.The ultra small scaled 2D structure only around 20 nm diameter and metal ions with multivalent oxidation state were observed on the in situ fabricated LDHs, which provides high active area and active sites and thus promote excellent oxygen evolution reaction (OER). The Cr-FeNi LDH @ESS electrocatalysts exhibit an over potential of 280 mV at 10 mA cm-2 and achieves a Tafel slope of 44 mV dec-1 for OER in the 1.0 M KOH aqueous solution. We anticipate that the operating strategy of our system may promote the development of commercial non-precious productions as the efficient electrocatalysts for energy storage and conversion.

Synergistically Regulating the Electronic Structure of CoS by Cation and Anion Dual-Doping for Efficient Overall Water Splitting

Precisely regulating the electronic construction of the reactive center is an essential method to improve the electrocatalysis, but achieving efficient multifunctional characteristics remains a challenge. Herein, CoS sample dual-doped by Cu and F atoms, as bifunctional electrocatalyst, is designed and synthesized for water electrolysis. According to the experimental results, Cu atom doping can perform primary electronic adjustment and obtain bifunctional properties, and then the electronic structure is adjusted for the second time to achieve an optimal state by introducing F atom. Meanwhile, this dual-doping strategy will result in lattice distortion and expose more active sites. As expected, dual-doped Cu-F-CoS show the brilliant electrocatalytic activity, revealing ultralow overpotentials (59 mV for HER, 213 mV for OER) at 10 mA cm-2 in alkaline electrolyte. Besides, it also exhibits distinguished water electrolysis activity with cell voltage as low as 1.52 V at 10 mA cm-2 . Our work can provide an atomic-level perception for adjusting the electronic construction of reactive sites by means of dual-doping engineering and put forward a contributing path for the electrocatalysts with multifunctional designing.

Oxygen Evolution/Reduction Reaction Catalysts: From In Situ Monitoring and Reaction Mechanisms to Rational Design

The oxygen evolution reaction (OER) and oxygen reduction reaction (ORR) are core steps of various energy conversion and storage systems. However, their sluggish reaction kinetics, i.e., the demanding multielectron transfer processes, still render OER/ORR catalysts less efficient for practical applications. Moreover, the complexity of the catalyst-electrolyte interface makes a comprehensive understanding of the intrinsic OER/ORR mechanisms challenging. Fortunately, recent advances of in situ/operando characterization techniques have facilitated the kinetic monitoring of catalysts under reaction conditions. Here we provide selected highlights of recent in situ/operando mechanistic studies of OER/ORR catalysts with the main emphasis placed on heterogeneous systems (primarily discussing first-row transition metals which operate under basic conditions), followed by a brief outlook on molecular catalysts. Key sections in this review are focused on determination of the true active species, identification of the active sites, and monitoring of the reactive intermediates. For in-depth insights into the above factors, a short overview of the metrics for accurate characterizations of OER/ORR catalysts is provided. A combination of the obtained time-resolved reaction information and reliable activity data will then guide the rational design of new catalysts. Strategies such as optimizing the restructuring process as well as overcoming the adsorption-energy scaling relations will be discussed. Finally, pending current challenges and prospects toward the understanding and development of efficient heterogeneous catalysts and selected homogeneous catalysts are presented.

Water electrolysis: from textbook knowledge to the latest scientific strategies and industrial developments

Replacing fossil fuels with energy sources and carriers that are sustainable, environmentally benign, and affordable is amongst the most pressing challenges for future socio-economic development. To that goal, hydrogen is presumed to be the most promising energy carrier. Electrocatalytic water splitting, if driven by green electricity, would provide hydrogen with minimal CO2 footprint. The viability of water electrolysis still hinges on the availability of durable earth-abundant electrocatalyst materials and the overall process efficiency. This review spans from the fundamentals of electrocatalytically initiated water splitting to the very latest scientific findings from university and institutional research, also covering specifications and special features of the current industrial processes and those processes currently being tested in large-scale applications. Recently developed strategies are described for the optimisation and discovery of active and durable materials for electrodes that ever-increasingly harness first-principles calculations and machine learning. In addition, a technoeconomic analysis of water electrolysis is included that allows an assessment of the extent to which a large-scale implementation of water splitting can help to combat climate change. This review article is intended to cross-pollinate and strengthen efforts from fundamental understanding to technical implementation and to improve the 'junctions' between the field's physical chemists, materials scientists and engineers, as well as stimulate much-needed exchange among these groups on challenges encountered in the different domains.

Magnetic-Field-Induced Strain Enhances Electrocatalysis of FeCo Alloys on Anode Catalysts for Water Splitting

In water splitting, the oxygen evolution reaction (OER) performance of transition metal alloy catalysts needs to be further improved. To solve this problem, the method of an external magnetic field was used to improve the OER catalytic performance of the alloy catalyst. In this paper, FeCo alloys with different composition ratios were prepared by an arc melting method, and OER catalysts with different compositions were obtained by annealing treatment. Under the action of a magnetic field, all three groups of catalysts showed a better catalytic performance than those without a magnetic field. The overpotentials of Fe35Co65, Fe22Co78 and Fe15Co85 at a current density of 20 mA cm−2 were reduced by 12 mV, 6 mV and 2 mV, respectively. It is found that, due to the magnetostrictive properties of FeCo alloys, the catalyst itself will generate strain under the action of a magnetic field, and the existence of strain may be the main reason for the enhanced OER performance of the magnetic field. Therefore, this work provides a new idea for the development of magnetic material catalysts and a magnetic field to improve the performance of catalysts.

In situ dual doping for constructing efficient CO2-to-methanol electrocatalysts

Methanol is a highly desirable product of CO₂ electroreduction due to its wide array of industrial applications. However, the development of CO₂-to-methanol electrocatalysts with high performance is still challenging. Here we report an operationally simple in situ dual doping strategy to construct efficient CO₂-to-methanol electrocatalysts. In particular, when using Ag,S-Cu₂O/Cu as electrocatalyst, the methanol Faradaic efficiency (FE) could reach 67.4% with a current density as high as 122.7 mA cm^-2 in an H-type cell using 1-butyl-3-methylimidazolium tetrafluoroborate/H₂O as the electrolyte, while the current density was below 50 mA cm^-2 when the FE was greater than 50% over the reported catalysts. Experimental and theoretical studies suggest that the anion S can effectively adjust the electronic structure and morphology of the catalysts in favor of the methanol pathway, whereas the cation Ag suppresses the hydrogen evolution reaction. Their synergistic interactions with host material enhance the selectivity and current density for methanol formation. This work opens a way for designing efficient catalysts for CO₂ electroreduction to methanol.

Heterogenization of Molecular Water Oxidation Catalysts in Electrodes for (Photo)Electrochemical Water Oxidation

Water oxidation is still one of the most important challenges to develop efficient artificial photosynthetic devices. In recent decades, the development and study of molecular complexes for water oxidation have allowed insight into the principles governing catalytic activity and the mechanism as well as establish ligand design guidelines to improve performance. However, their durability and long-term stability compromise the performance of molecular-based artificial photosynthetic devices. In this context, heterogenization of molecular water oxidation catalysts on electrode surfaces has emerged as a promising approach for efficient long-lasting water oxidation for artificial photosynthetic devices. This review covers the state of the art of strategies for the heterogenization of molecular water oxidation catalysts onto electrodes for (photo)electrochemical water oxidation. An overview and description of the main binding strategies are provided explaining the advantages of each strategy and their scope. Moreover, selected examples are discussed together with the the differences in activity and stability between the homogeneous and the heterogenized system when reported. Finally, the common design principles for efficient (photo)electrocatalytic performance summarized.

Soft synthesis and characterization of goethite-based nanocomposites as promising cyclooctene oxidation catalysts

Goethite based nanocomposites with a different composition such as 6FeO(OH)·MnO(OH)·0.5H₂O (Mn-composite), xFeO(OH)·M(OH)₂·yH₂O (Co-composite (M: Co, x = 12, y = 3), Ni-composite (M: Ni, x = 7, y = 2)) and xFeO(OH)·MO·yH₂O (Cu-composite (M: Cu, x = 5.5, y = 3), Zn-composite (M: Zn, x = 6, y = 1.5)) have been prepared by a soft chemical synthesis consisting in acetate hydrolysis. The data provided by Fourier transform infrared (FTIR), ultraviolet-visible-near infrared (UV-Vis-NIR), electron paramagnetic resonance (EPR) and Mössbauer spectra account for a slight modification of all composites' physicochemical properties compared to the starting material. Powder X-ray diffraction and transmission electron microscopy (TEM) investigations revealed the secondary phase nature and presence along with that of goethite. The TEM data are also consistent with a nano rod-like morphology with a 5–10 nm width and an average length of 40 nm. The catalytic oxidation of cyclooctene with O₂ using isobutyraldehyde as reductant and acetonitrile as a solvent was performed in batch conditions for 5 h at room temperature. The selectivity for the epoxide was higher than 99% for all tested solids. The conversion of cyclooctene decreased from 55% to 4% following the same order of variance as the base/acid sites ratio: Mn-composite > Fe-composite > Co-composite > Ni-composite > Zn-composite > Cu-composite. The 6FeO(OH)·MnO(OH)·0.5H₂O (Mn-composite) exhibited the most promising catalytic activity in cyclooctene oxidation, which can be correlated with the redox ability of Mn(iii) combined with the increased base character of this solid. The catalytic activity of this sample decreases by 10% after several successive reaction cycles.

Goethite based nanocomposites with different compositions (6FeO(OH)·MnO(OH)·0.5H₂O, xFeO(OH)·M(OH)₂·yH₂O or xFeO(OH)·MO·yH₂O where M = Co, Ni, Cu or Zn) have been prepared by a soft chemical synthesis via acetate hydrolysis.

Progress of Nonprecious-Metal-Based Electrocatalysts for Oxygen Evolution in Acidic Media

Water oxidation, or the oxygen evolution reaction (OER), which combines two oxygen atoms from two water molecules and releases one oxygen molecule, plays the key role by providing protons and electrons needed for the hydrogen generation, electrochemical carbon dioxide reduction, and nitrogen fixation. The multielectron transfer OER process involves multiple reaction intermediates, and a high overpotential is needed to overcome the sluggish kinetics. Among the different water splitting devices, proton exchange membrane (PEM) water electrolyzer offers greater advantages. However, current anode OER electrocatalysts in PEM electrolyzers are limited to precious iridium and ruthenium oxides. Developing highly active, stable, and precious-metal-free electrocatalysts for water oxidation in acidic media is attractive for the large-scale application of PEM electrolyzers. In recent years, various types of precious-metal-free catalysts such as carbon-based materials, earth-abundant transition metal oxides, and multiple metal oxide mixtures have been investigated and some of them show promising activity and stability for acidic OER. In this review, the thermodynamics of water oxidation, Pourbaix diagram of metal elements in aqueous solution, and theoretical screening and prediction of precious-metal-free electrocatalysts for acidic OER are first elaborated. The catalytic performance, reaction kinetics, and mechanisms together with future research directions regarding acidic OER are summarized and discussed.

Noble-Metal-Free Multicomponent Nanointegration for Sustainable Energy Conversion

Global energy and environmental crises are among the most pressing challenges facing humankind. To overcome these challenges, recent years have seen an upsurge of interest in the development and production of renewable chemical fuels as alternatives to the nonrenewable and high-polluting fossil fuels. Photocatalysis, photoelectrocatalysis, and electrocatalysis provide promising avenues for sustainable energy conversion. Single- and dual-component catalytic systems based on nanomaterials have been intensively studied for decades, but their intrinsic weaknesses hamper their practical applications. Multicomponent nanomaterial-based systems, consisting of three or more components with at least one component in the nanoscale, have recently emerged. The multiple components are integrated together to create synergistic effects and hence overcome the limitation for outperformance. Such higher-efficiency systems based on nanomaterials will potentially bring an additional benefit in balance-of-system costs if they exclude the use of noble metals, considering the expense and sustainability. It is therefore timely to review the research in this field, providing guidance in the development of noble-metal-free multicomponent nanointegration for sustainable energy conversion. In this work, we first recall the fundamentals of catalysis by nanomaterials, multicomponent nanointegration, and reactor configuration for water splitting, CO₂ reduction, and N₂ reduction. We then systematically review and discuss recent advances in multicomponent-based photocatalytic, photoelectrochemical, and electrochemical systems based on nanomaterials. On the basis of these systems, we further laterally evaluate different multicomponent integration strategies and highlight their impacts on catalytic activity, performance stability, and product selectivity. Finally, we provide conclusions and future prospects for multicomponent nanointegration. This work offers comprehensive insights into the development of cost-competitive multicomponent nanomaterial-based systems for sustainable energy-conversion technologies and assists researchers working toward addressing the global challenges in energy and the environment.

Layered double hydroxide-based electrocatalysts for the oxygen evolution reaction: identification and tailoring of active sites, and superaerophobic nanoarray electrode assembly

The electrocatalytic oxygen evolution reaction (OER) is a critical half-cell reaction for hydrogen production via water electrolysis. However, the practical OER suffers from sluggish kinetics and thus requires efficient electrocatalysts. Transition metal-based layered double hydroxides (LDHs) represent one of the most active classes of OER catalysts. An in-depth understanding of the activity of LDH based electrocatalysts can promote further rational design and active site regulation of high-performance electrocatalysts. In this review, the fundamental understanding of the structural characteristics of LDHs is demonstrated first, then comparisons and in-depth discussions of recent advances in LDHs as highly active OER catalysts in alkaline media are offered, which include both experimental and computational methods. On top of the active site identification and structural characterization of LDHs on an atomic scale, strategies to promote the OER activity are summarised, including doping, intercalation and defect-making. Furthermore, the concept of superaerophobicity, which has a profound impact on the performance of gas evolution electrodes, is explored to enhance LDHs and their derivatives for a large scale OER. In addition, certain operating standards for OER measurements are proposed to avoid inconsistency in evaluating the OER activity of LDHs. Finally, several key challenges in using LDHs as anode materials for large scale water splitting, such as the issue of stability and the adoption of membrane-electrode-assembly based electrolysers, are emphasized to shed light on future research directions.

Turning Waste into Treasure: Regulating the Oxygen Corrosion on Fe Foam for Efficient Electrocatalysis

Iron corrosion causes a great damage to the economy due to the function attenuation of iron-based devices. However, the corrosion products can be used as active materials for some electrocatalytic reactions, such as oxygen evolution reaction (OER). Herein, the oxygen corrosion on Fe foams (FF) to synthesize effective self-supporting electrocatalysts for OER, leading to "turning waste into treasure," is regulated. A dual chloride aqueous system of "NaCl-NiCl₂ " is employed to tailor the structures and OER properties of corrosion layers. The corrosion behaviors identify that Cl^- anions serve as accelerators for oxygen corrosion, while Ni²⁺ cations guarantee the uniform growth of corrosion layers owing to the appeared chemical plating. The synergistic effect of "NaCl-NiCl₂ " generates one of the highest OER activities that only an overpotential of 212 mV is required to achieve 100 mA cm^-2 in 1.0 m KOH solution. The as-prepared catalyst also exhibits excellent durability over 168 h (one week) at 100 mA cm^-2 and promising application for overall water splitting. Specially, a large self-supporting electrode (9 × 10 cm² ) is successfully synthesized via this cost-effective and easily scale-up approach. By combining with corrosion science, this work provides a significant stepping stone in exploring high-performance OER electrocatalysts.