Competitive Adsorption of Substrate and Solvent in Sn-Beta Zeolite During Sugar Isomerization

Homogeneous and Heterogeneous Catalysis of Glucose to Lactic Acid and Lactates: A Review

The current societal demand to replace polymers derived from petroleum with sustainable bioplastics such as polylactic acid (PLA) has motivated industry to commercialize ever-larger facilities for biobased monomers like lactic acid. Even though most of the lactic acid is produced by fermentation, long reaction times and high capital costs compromise the economics and thus limit the appeal of biotechnological processes. Catalytic conversion of hexose from biomass is a burgeoning alternative to fermentation. Here we identify catalysts to convert glucose to lactic acid, along with their proposed mechanisms. High Lewis acidity makes erbium salts among the most active homogeneous catalysts, while solvent coordination with the metal species polarize the substrate, increasing the catalytic activity. For heterogeneous catalysts, Sn-containing bimetallic systems combine the high Lewis acidity of Sn while moderating it with another metal, thus decreasing byproducts. Hierarchical bimetallic Sn-Beta zeolites combine a high number of open sites catalyzing glucose isomerization in the mesoporous regions and the confinement effect assisting fructose retro-aldol in microporous regions, yielding up to 67% lactic acid from glucose. Loss of activity is still an issue for heterogeneous catalysts, mostly due to solvent adsorption on the active sites, coke formation, and metal leaching, which impedes its large scale adoption.

Water structures on acidic zeolites and their roles in catalysis

The local reaction environment of catalytic active sites can be manipulated to modify the kinetics and thermodynamic properties of heterogeneous catalysis. Because of the unique physical-chemical nature of water, heterogeneously catalyzed reactions involving specific interactions between water molecules and active sites on catalysts exhibit distinct outcomes that are different from those performed in the absence of water. Zeolitic materials are being applied with the presence of water for heterogeneous catalytic reactions in the chemical industry and our transition to sustainable energy. Mechanistic investigation and in-depth understanding about the behaviors and the roles of water are essentially required for zeolite chemistry and catalysis. In this review, we focus on the discussions of the nature and structures of water adsorbed/stabilized on Brønsted and Lewis acidic zeolites based on experimental observations as well as theoretical calculation results. The unveiled functions of water structures in determining the catalytic efficacy of zeolite-catalyzed reactions have been overviewed and the strategies frequently developed for enhancing the stabilization of zeolite catalysts are highlighted. Recent advancement will contribute to the development of innovative catalytic reactions and the rationalization of catalytic performances in terms of activity, selectivity and stability with the presence of water vapor or in condensed aqueous phase.

Molecular Views on Mechanisms of Brønsted Acid-Catalyzed Reactions in Zeolites

The Brønsted acidity of proton-exchanged zeolites has historically led to the most impactful applications of these materials in heterogeneous catalysis, mainly in the fields of transformations of hydrocarbons and oxygenates. Unravelling the mechanisms at the atomic scale of these transformations has been the object of tremendous efforts in the last decades. Such investigations have extended our fundamental knowledge about the respective roles of acidity and confinement in the catalytic properties of proton exchanged zeolites. The emerging concepts are of general relevance at the crossroad of heterogeneous catalysis and molecular chemistry. In the present review, emphasis is given to molecular views on the mechanism of generic transformations catalyzed by Brønsted acid sites of zeolites, combining the information gained from advanced kinetic analysis, in situ, and operando spectroscopies, and quantum chemistry calculations. After reviewing the current knowledge on the nature of the Brønsted acid sites themselves, and the key parameters in catalysis by zeolites, a focus is made on reactions undergone by alkenes, alkanes, aromatic molecules, alcohols, and polyhydroxy molecules. Elementary events of C-C, C-H, and C-O bond breaking and formation are at the core of these reactions. Outlooks are given to take up the future challenges in the field, aiming at getting ever more accurate views on these mechanisms, and as the ultimate goal, to provide rational tools for the design of improved zeolite-based Brønsted acid catalysts.

Recent Advances in Tetra- (Ti, Sn, Zr, Hf) and Pentavalent (Nb, V, Ta) Metal-Substituted Molecular Sieve Catalysis

Metal substitution of molecular sieve systems is a major driving force in developing novel catalytic processes to meet current demands of green chemistry concepts and to achieve sustainability in the chemical industry and in other aspects of our everyday life. The advantages of metal-substituted molecular sieves include high surface areas, molecular sieving effects, confinement effects, and active site and morphology variability and stability. The present review aims to comprehensively and critically assess recent advances in the area of tetra- (Ti, Sn, Zr, Hf) and pentavalent (V, Nb, Ta) metal-substituted molecular sieves, which are mainly characterized for their Lewis acidic active sites. Metal oxide molecular sieve materials with properties similar to those of zeolites and siliceous molecular sieve systems are also discussed, in addition to relevant studies on metal-organic frameworks (MOFs) and some composite MOF systems. In particular, this review focuses on (i) synthesis aspects determining active site accessibility and local environment; (ii) advances in active site characterization and, importantly, quantification; (iii) selective redox and isomerization reaction applications; and (iv) photoelectrocatalytic applications.

Influence of solvent structure and hydrogen bonding on catalysis at solid-liquid interfaces

Solvent molecules interact with reactive species and alter the rates and selectivities of catalytic reactions by orders of magnitude. Specifically, solvent molecules can modify the free energies of liquid phase and surface species via solvation, participating directly as a reactant or co-catalyst, or competitively binding to active sites. These effects carry consequences for reactions relevant for the conversion of renewable or recyclable feedstocks, the development of distributed chemical manufacturing, and the utilization of renewable energy to drive chemical reactions. First, we describe the quantitative impact of these effects on steady-state catalytic turnover rates through a rate expression derived for a generic catalytic reaction (A → B), which illustrates the functional dependence of rates on each category of solvent interaction. Second, we connect these concepts to recent investigations of the effects of solvents on catalysis to show how interactions between solvent and reactant molecules at solid-liquid interfaces influence catalytic reactions. This discussion demonstrates that the design of effective liquid phase catalytic processes benefits from a clear understanding of these intermolecular interactions and their implications for rates and selectivities.

Heterogeneous Catalysts for the Conversion of Glucose into 5-Hydroxymethyl Furfural

Lignocellulosic biomass, a cheap and plentiful resource, could play a key role in the production of sustainable chemicals. The simple sugars contained in the renewable lignocellulosic biomass can be converted into commercially valuable products such as 5-hydroxymethyl furfural (HMF). A platform molecule, HMF can be transformed into numerous chemical products with potential applications in a wide variety of industries. Of the hexoses contained in the lignocellulosic biomass, the successful production of HMF from glucose has been a challenge. Various heterogeneous catalysts have been proposed over the last decade, ranging from zeolites to metal organic frameworks. The reaction conditions vary in the reports in the literature, which makes it difficult to compare catalysts reported in different studies. In addition, the slight variations in the synthesis of the same material in different laboratories may affect the activity results, because the selectivity towards desired products in this transformation strongly depends on the nature of the active sites. This poses another difficulty for the comparison of different reports. Furthermore, over the last decade the new catalytic systems proposed have increased profoundly. In this article, we summarize the heterogeneous catalysts: Metal Organic Frameworks (MOFs), zeolites and conventional supported catalysts, that have been reported in the recent literature and provide an overview of the observed catalytic activity, in order to provide a comparison.

ZIF-8 Metal Organic Framework for the Conversion of Glucose to Fructose and 5-Hydroxymethyl Furfural

Herein, Zeolitic imidazolate framework-8 (ZIF-8) is considered as an easy and cheap to prepare alternative catalyst for the isomerization of glucose and production of 5-hydroxymethyl furfural (HMF). For the synthesis of the ZIF-8 catalysts two preparation methods were evaluated, being room temperature and hydrothermal synthesis at 140 °C. Of these, the hydrothermal synthesis method yields a material with exceptionally high surface area (1967 m2·g−1). As a catalyst, the ZIF-8 materials generated excellent fructose yields. Specifically, ZIF-8 prepared by hydrothermal synthesis yielded a fructose selectivity of 65% with a glucose conversion of 24% at 100 °C in aqueous reaction medium. However, this selectivity dropped dramatically when the reactions were repeated at higher temperatures (~140 °C). Interestingly, greater quantities of mannose were produced at higher temperatures too. The lack of strong Brønsted acidity in both ZIF-8 materials resulted in poor HMF yields. In order to improve HMF yields, reactions were performed at a lower pH of 1.0. At 140 °C the lower pH was found to drive the reaction towards HMF and double its yield. Despite the excellent performance of ZIF-8 catalysts in batch reactions, their activity did not translate well to the flow reactor over a continuous run of 8 h, which was operating with a residence time of 6 min. The activity of ZIF-8 halved in the flow reactor at 100 °C in ~3 h, which implies that the catalyst’s stability was not maintained in the long run.

Advances in porous and nanoscale catalysts for viable biomass conversion

Solid catalysts with unique porosity and nanoscale properties play a promising role for efficient valorization of biomass into sustainable advanced fuels and chemicals.

Deactivation of Sn-Beta zeolites caused by structural transformation of hydrophobic to hydrophilic micropores during aqueous-phase glucose isomerization

Spectroscopic, titration and kinetic methods were used to probe the deactivation of Sn-Beta in water.

Engineering of Transition Metal Catalysts Confined in Zeolites

Transition metal-zeolite composites are versatile catalytic materials for a wide range of industrial and lab-scale processes. Significant advances in fabrication and characterization of well-defined metal centers confined in zeolite matrixes have greatly expanded the library of available materials and, accordingly, their catalytic utility. In this review, we summarize recent developments in the field from the perspective of materials chemistry, focusing on synthesis, postsynthesis modification, (operando) spectroscopy characterization, and computational modeling of transition metal-zeolite catalysts.

Kinetic analysis of hexose conversion to methyl lactate by Sn-Beta: effects of substrate masking and of water

Strategies to tailor the Sn-Beta-catalysed methyl lactate process are identified by kinetic and mechanistic insights.

Influence of pore topology on synthesis and reactivity of Sn-modified zeolite catalysts for carbohydrate conversions

A range of Sn-modified MWW, MFI, MOR and Beta zeolites were prepared by a post-synthetic Sn functionalization method and their catalytic properties for sugar conversions were evaluated.