Organic Microporous Nanofillers with Unique Alcohol Affinity for Superior Ethanol Recovery toward Sustainable Biofuels

Membranes for bioethanol production by pervaporation

BACKGROUND

Bioethanol as a renewable energy resource plays an important role in alleviating energy crisis and environmental protection. Pervaporation has achieved increasing attention because of its potential to be a useful way to separate ethanol from the biomass fermentation process.

RESULTS

This overview of ethanol separation via pervaporation primarily concentrates on transport mechanisms, fabrication methods, and membrane materials. The research and development of polymeric, inorganic, and mixed matrix membranes are reviewed from the perspective of membrane materials as well as modification methods. The recovery performance of the existing pervaporation membranes for ethanol solutions is compared, and the approaches to further improve the pervaporation performance are also discussed.

CONCLUSIONS

Overall, exploring the possibility and limitation of the separation performance of PV membranes for ethanol extraction is a long-standing topic. Collectively, the quest is to break the trade-off between membrane permeability and selectivity. Based on the facilitated transport mechanism, further exploration of ethanol-selective membranes may focus on constructing a well-designed microstructure, providing active sites for facilitating the fast transport of ethanol molecules, hence achieving both high selectivity and permeability simultaneously. Finally, it is expected that more and more successful research could be realized into commercial products and this separation process will be deployed in industrial practices in the near future.

Microporous framework membranes for precise molecule/ion separations

Microporous framework membranes such as metal-organic framework (MOF) membranes and covalent organic framework (COF) membranes are constructed by the controlled growth of small building blocks with large porosity and permanent well-defined micropore structures, which can overcome the ubiquitous tradeoff between membrane permeability and selectivity; they hold great promise for the enormous challenging separations in energy and environment fields. Therefore, microporous framework membranes are endowed with great expectations as next-generation membranes, and have evolved into a booming research field. Numerous novel membrane materials, versatile manipulation strategies of membrane structures, and fascinating applications have erupted in the last five years. First, this review summarizes and categorizes the microporous framework membranes with pore sizes lower than 2 nm based on their chemistry: inorganic microporous framework membranes, organic-inorganic microporous framework membranes, and organic microporous framework membranes, where the chemistry, fabrications, and differences among these membranes have been highlighted. Special attention is paid to the membrane structures and their corresponding modifications, including pore architecture, intercrystalline grain boundary, as well as their diverse control strategies. Then, the separation mechanisms of membranes are covered, such as diffusion-selectivity separation, adsorption-selectivity separation, and synergetic adsorption-diffusion-selectivity separation. Meanwhile, intricate membrane design to realize synergistic separation and some emerging mechanisms are highlighted. Finally, the applications of microporous framework membranes for precise gas separation, liquid molecule separation, and ion sieving are summarized. The remaining challenges and future perspectives in this field are discussed. This timely review may provide genuine guidance on the manipulation of membrane structures and inspire creative designs of novel membranes, promoting the sustainable development and steadily increasing prosperity of this field.

Control of Physical Aging in Super-Glassy Polymer Mixed Matrix Membranes

ConspectusSince the discovery of polymers of intrinsic microporosity (PIMs) in 2004, the fast size-selective interconnected pore cavities of the polymers have caused the upper bound of membrane performance to be revised, twice. Simultaneously, porous materials have meant that mixed matrix membranes (MMMs) are now a relatively simple method of enhancing transport properties. While there are now reliable routes with mixed matrices to improve the fundamental transport properties of membrane materials, many of the other properties crucial for separation applications remain largely unaddressed. Physical aging severely affects membrane performance over time, especially for those prepared from high fractional free volume polymers. Gradual densification of the glassy polymer chains causes the connected pore channels present in these materials to constrict. Studies now suggest that aging of superglassy polymer materials is a two-step process; a rapid densification occurs within the first few days, followed by a gradual rearrangement of packed chains over longer time frames toward a theoretical equilibrium state. Although advantageous in terms of size selectivity, the considerable drop in permeation over the days and weeks after manufacture greatly impacts material applicability. While often still permeating faster than traditional membrane materials, the continuous gradual collapse of cavities in these polymers are a significant challenge in the application of high free volume polymer membranes. In 2014, we discovered that the porous aromatic framework PAF-1 not only greatly improved the membrane's void space and speed of gas transport but also seemingly froze several glassy polymers in a low-density state, holding the polymer's pore channels open, a process termed as Porosity Induced Side chain Adsorption (PISA).This discovery of PISA fundamentally challenged the conventional wisdom at the time that the aging rate could only be addressed by densification of the polymer. Unlike other high-performance glassy polymers, membranes containing PAF-1 can retain their high permeability for more than a year. Several other examples of antiaging behavior have been subsequently reported by the team, where control of aging rate as a function of gas penetrant, selectivity increases, and stability at higher pressures was reported. These works also demonstrate that these mixed matrix systems had applicability for several other separations, including pervaporation, solvent nanofiltration, and as separators for energy applications. In our subsequent studies, the antiaging mechanism has been elucidated as an effect of the interaction between the polymer's accessible pendant methyl group and the aromatic pore surface of PAF-1 or other antiaging additives. In otherwise identical MMMs, where this hypothesized methyl-π interaction is either absent or interrupted, we find that the antiaging behavior expected by the fixation of the polymer chains to the pore surface and PAF-1 does not occur. As a design approach for mixed matrix membranes, targeted interfacial interactions are a promising pathway for developing other stable membranes, enabling the exciting class of PIM materials to improve industrial separation efficiency.

Porous Aromatic Frameworks (PAFs)

Porous aromatic frameworks (PAFs) represent an important category of porous solids. PAFs possess rigid frameworks and exceptionally high surface areas, and, uniquely, they are constructed from carbon-carbon-bond-linked aromatic-based building units. Various functionalities can either originate from the intrinsic chemistry of their building units or are achieved by postmodification of the aromatic motifs using established reactions. Specially, the strong carbon-carbon bonding renders PAFs stable under harsh chemical treatments. Therefore, PAFs exhibit specificity in their chemistry and functionalities compared with conventional porous materials such as zeolites and metal organic frameworks. The unique features of PAFs render them being tolerant of severe environments and readily functionalized by harsh chemical treatments. The research field of PAFs has experienced rapid expansion over the past decade, and it is necessary to provide a comprehensive guide to the essential development of the field at this stage. Regarding research into PAFs, the synthesis, functionalization, and applications are the three most important topics. In this thematic review, the three topics are comprehensively explained and aptly exemplified to shed light on developments in the field. Current questions and a perspective outlook will be summarized.

High-performance sulfosuccinic acid cross-linked PVA composite pervaporation membrane for desalination

Pervaperation (PV), as a novel technology, has shown great promise in fresh water production from salty water. However, the low water flux of the present membranes hinders their practical applications. Here, a new type of PV composite membrane, consisting of a selective skin layer fabricated from poly(vinyl alcohol) (PVA) cross-linked by sulfosuccinic acid and a porous support layer using a commercial polyacrylonitrile (PAN) ultrafiltration membrane, was developed for applications in desalination. The separation performance of S-PVA/PAN composite PV membranes with different S-PVA layer thicknesses was tested in detail. The best result showed a water flux of 27.9 kg m^-2 h^-1 with a salt rejection of 99.8%, which was obtained at a vacuum of 100 Pa and temperature of 70°C when separating a 35,000 ppm NaCl solution. The S-PVA/PAN composite membranes could also be used for the desalination of high-concentration (100,000 ppm) NaCl solutions with a water flux of 11.2 kg m^-2 h^-1 with a salt rejection of 99.8%. Moreover, a stable desalination performance was obtained for a 120 h operation time. This study shows the possibility of using PV in desalination applications for seawater, brackish water and reverse osmosis concentrate treatment.

Building Additional Passageways in Polyamide Membranes with Hydrostable Metal Organic Frameworks To Recycle and Remove Organic Solutes from Various Solvents

Membrane separation is a promising technology for extracting temperature-sensitive organic molecules from solvents. However, a lack of membrane materials that are permeable toward organic solvents yet highly selective curtails large-scale membrane applications. To overcome the trade-off between flux and selectivity, additional molecular transportation pathways are constructed in ultrathin polyamide membranes using highly hydrostable metal organic frameworks with diverse functional surface architectures. Additional passageways enhance water permeance by 84% (15.4 L m^-2 h^-1 bar^-1) with nearly 100% rose bengal rejection and 97.6% azithromycin rejection, while showing excellent separation performance in ethyl acetate, ketones, and alcohols. These unique composite membranes remain stable in both aqueous and organic solvent environments. This immediately finds application in the purification of aqueous mixtures containing organic soluble compounds, such as antibiotics, during pharmaceutical manufacturing.

Bio-inspired Ni2+-polyphenol hydrophilic network to achieve unconventional high-flux nanofiltration membranes for environmental remediation

A Ni²⁺-polyphenol network was synthesized as a hydrophilic coating to achieve highly efficient nanofiltration membranes with an unconventional high flux for dye wastewater remediation.