Spinel MnCo2 O4 Nanoparticles Supported on Three-Dimensional Graphene with Enhanced Mass Transfer as an Efficient Electrocatalyst for the Oxygen Reduction Reaction

Engineering Mn-doped Co-based heterostructures with oxygen vacancies toward efficient industrial-scale water oxidation catalysis

Developing efficient and durable catalysts for the oxygen evolution reaction (OER) is essential for advancing water-splitting technologies. In this study, we present a self-supported Mn0.10Co0.90-CoCo2O4/NF catalyst featuring a 2D/2D heterostructure, consisting of nanowire arrays coated with ultrathin nanosheets. This unique architecture forms interconnected 3D porous channels, enhancing electrolyte penetration, oxygen diffusion, and mass transport. X-ray photoelectron spectroscopy (XPS), ultraviolet photoelectron spectroscopy (UPS), and zeta potential (ζ) measurements reveal that Mn doping facilitates surface reconstruction and increases oxygen vacancies, optimizing the electronic structure and boosting catalytic activity. In situ Raman spectroscopy confirms that CoOOH is the active center, while operando electrochemical impedance spectroscopy demonstrates that strong electronic interactions at the heterogeneous interface enhance charge transfer. The Mn0.10Co0.90-CoCo2O4/NF catalyst exhibits good electrocatalytic performance, achieving low overpotentials (178/233 mV at 10/50 mA cm-2) and exceptional stability (50 mA cm-2 for 280 h) in alkaline electrolytes. This study underscores the synergistic effects of oxygen vacancy engineering, Mn-Co interactions, and a hierarchical structure in improving conductivity, active site accessibility, and reaction kinetics. Mn0.10Co0.90-CoCo2O4/NF emerges as a promising, cost-effective alternative to noble metal catalysts for industrial-scale water electrolysis applications.

Substrate engineering-enhanced low-temperature NOx and CO removal by Co1Mn2Ox@CuO/copper mesh monolithic catalyst

This paper addresses the challenges of simultaneously removing nitrogen oxides (NOx) and carbon monoxide (CO) from industrial flue gas at low temperatures. A highly efficient Co1Mn2Ox@CuO/copper mesh (CM) monolithic catalyst with higher oxygen vacancies was developed by growing Cu(OH)2 nanorods in-situ on a copper mesh and subsequently synthesizing via a hydrothermal method. Experimental results show that the Co1Mn2Ox@CuO/CM catalyst can achieve 99.7 % NOx conversion and 99.4 % CO conversion at 160 °C, with strong resistance to H2O and SO2 and outstanding long-term stability. Characterization results demonstrated that the excellent catalytic performance can be ascribed to the presence of abundant high-valent Co3+, Mn4+, and Cu2+ species, an increased number of reducible species, more acidic sites, and a higher concentration of oxygen vacancies. The interaction between ammonia-based selective catalytic reduction (NH3-SCR) and CO oxidation reactions revealed that NH3 primarily inhibited CO oxidation, whereas CO had no significant inhibitory effect on NH3-SCR. Additionally, this study explored the factors contributing to the enhanced water resistance and the underlying mechanisms of both NH3-SCR and CO oxidation reactions using in-situ diffuse reflectance infrared transform spectroscopy (in-situ DRIFTS). In terms of application, computational fluid dynamics (CFD) simulations demonstrated that the copper mesh-based monolithic catalyst provided better heat distribution, preventing partial deactivation and contributed to the improvement of catalytic activity. This research provides an efficient solution for industrial flue gas treatment and highlights its potential for environmental applications.

Mn-N5 structure between poly-porphyrin manganese and 3D N-doped graphene to enhance bifunctional oxygen catalytic performance

Covalent organic framework (COF) are highly promising materials in the field of oxygen catalysis. Herein, fully conjugated polymeric porphyrin manganese (PPorMn) with large delocalization energy and high stability, is synthesized by the decarboxylation self-polymerization of meso-5, 10, 15, 20-tetra (4-carboxy porphyrin manganese) (TcPorMn). The gap of highest occupied molecular orbital and the lowest unoccupied molecular orbital (HOMO-LUMO) of PPorMn is decreased, enhancing its ability to gain and lose electrons during the catalytic process. The three-dimensional N-doped graphene (3D-NG) with rich pyridinic N can anchor Mn-N4 in PPorMn to form a Mn-N5 bridging structure that facilitates electron transfer. The Mn-pyridinic N forms a chemical bond that beyond the π-π interactions and creates a pathway for electron transfer. This bridging bond, similar as an "electron pump", constantly delivers electrons to the Mn-N5 site, improving the oxygen catalytic activity of PPorMn. PPorMn/3D-NG exhibits efficient E1/2 as 0.90 V vs. RHE and outstanding bifunctional oxygen catalytic performance (ΔE = 0.69 V). The excellent performance of Zinc-air battery (ZABs) shows that it has good application potential in oxygen catalytic energy devices. This work provides a prospective strategy for the design of a novel COF as bifunctional oxygen catalyst.

Boosting oxygen reduction via MnP nanoparticles encapsulated by N, P-doped carbon to Mn single atoms sites for Zn-air batteries

An electrocatalyst of single-atomic Mn sites with MnP nanoparticles (NPs) on N, P co-doped carbon substrate was constructed to enhance the catalytic activity of oxygen reduction reaction (ORR) through one-pot in situ doping-phosphatization strategy. The optimized MnSA-MnP-980℃ catalyst exhibits an excellent ORR activity in KOH electrolyte with a half-wave potential (E1/2) of 0.88 V (vs. RHE), and the ORR current density of MnSA-MnP-980℃ maintained 97.9 % for over 25000 s chronoamperometric i-t measurement. When using as the cathode, the MnSA-MnP-980℃ displays a peak power density of 51 mW cm-2 in Zinc-Air batteries, which observably outperformed commercial Pt/C (20 wt%). The X-ray photoelectron spectroscopy reveal that the doped P atoms with a strong electron-donating effectively enhances electron cloud density of Mn SAs sites, facilitating the adsorption of O2 molecules. Meanwhile, the introduction of MnP NPs can regulate the electronic structure of Mn SAs sites, making Mn SAs active sites exist in a low oxidation state and are less positively charged, which can supply electrons for ORR process to narrow the adsorption energy barrier of ORR intermediates. This work constructs novel active sites with excellent ORR properties and provides valuable reference for the development of practical application.

Structural and compositional analysis of MOF-derived carbon nanomaterials for the oxygen reduction reaction

The development of low-cost and efficient cathode catalysts is crucial for the advancement of fuel cells, as the oxygen reduction reaction (ORR) on the cathode is constrained by expensive commercial Pt/C catalysts and a significant energy barrier. Metal-organic frameworks (MOFs) are considered excellent precursors for synthesizing carbon nanomaterials due to their simple synthesis, rich structure and composition. MOF-derived carbon nanomaterials (MDCNM) inherit the morphology of their precursors at low dimensional scales, providing abundant edge defects, larger specific surface area, and excellent electron transport paths. Furthermore, the rich composition of MOFs enables the carbon nanomaterials derived from them to exhibit various physicochemical properties, including stronger electron gaining ability, oxygen affinity, and a higher degree of graphitization, resulting in excellent ORR activity. However, a more detailed analysis is necessary to understand the advantages and mechanisms of MDCNM in the field of the ORR. This review classifies and summarizes the structure and different chemical compositions of MDCNM in low dimensions, and provides an in-depth analysis of the reasons for their improved ORR activity. Additionally, the recent practical applications of MDCNM as cathode material in fuel cells are introduced and analyzed in detail, with a focus on the enhanced electrochemical performance.

An Ultrastable Rechargeable Zinc-Air Battery Using a Janus Superwetting Air Electrode

The rechargeable zinc-air batteries (ZABs) are promising energy storage devices, but their performance is limited by the air electrode, coming from the contradictory wettability requirements of the air electrode at charging and discharging. Herein, to improve the mass transport and adapt to its different requirements when charging and discharging the ZABs, a Janus air electrode was fabricated with a void-rich, superaerophobic oxygen evolution reaction catalytic layer and a dense superhydrophobic oxygen reduction reaction catalytic layer. The ZAB using the Janus air electrode exhibits a low voltage gap of 0.78 V for charging and discharging at 10 mA cm^-2, and it can stably work for more than 1 month (1100 cycles) with the decay of only about 10%. Wettability analyses revealed that the Janus superwetting structure provides good electrolyte contact, improves the mass transfer of O₂, and prevents electrolyte leakage and flooding, leading to the high performance. These results suggest the advantage of the Janus electrode in reversible energy-converting devices.

Porous spinel-type transition metal oxide nanostructures as emergent electrocatalysts for oxygen reduction reactions

Porous spinel-type transition metal oxide (PS-TMO) nanocatalysts comprising two kinds of metal (denoted as A_xB_3-xO₄, where A, B = Co, Ni, Zn, Mn, Fe, V, Sm, Li, and Zn) have emerged as promising electrocatalysts for oxygen reduction reactions (ORRs) in energy conversion and storage systems (ECSS). This is due to the unique catalytic merits of PS-TMOs (such as p-type conductivity, optical transparency, semiconductivity, multiple valence states of their oxides, and rich active sites) and porous morphologies with great surface area, low density, abundant transportation paths for intermediate species, maximized atom utilization and quick charge mobility. In addition, PS-TMOs nanocatalysts are easily prepared in high yield from Earth-abundant and inexpensive metal precursors that meet sustainability requirements and practical applications. Owing to the continued developments in the rational synthesis of PS-TMOs nanocatalysts for ORRs, it is utterly imperative to provide timely updates and highlight new advances in this research area. This review emphasizes recent research advances in engineering the morphologies and compositions of PS-TMOs nanocatalysts in addition to their mechanisms, to decipher their structure-activity relationships. Also, the ORR mechanisms and fundamentals are discussed, along with the current barriers and future outlook for developing the next generation of PS-TMOs nanocatalysts for large-scale ECSS.

Large-scale defect-rich iron/nitrogen co-doped graphene-based materials as the excellent bifunctional electrocatalyst for liquid and flexible all-solid-state zinc-air batteries

Defect-engineering in transition-metal-doped carbon-based catalyst plays an essential role for improving the oxygen reduction reaction (ORR) and oxygen evolution reaction (OER) performance. Herein, we report a ball-milling induced defect assisted with ZnCl₂ strategy for fabricating defect-rich iron/nitrogen co-doped graphene-based materials (Fe-N-G). The substantial mechanical shear forces and the constant corrosion to the carbon matrix by ZnCl₂ lead to the creation of abundant defects in graphene-based materials, which facilitates doping for heteroatoms. The defect-rich Fe-N-G catalyst with abundant Fe-N_x active sites displays excellent ORR performance. For OER, the over potential for Fe-N-G outperforms that of RuO₂ in 1 M KOH at 10 mA cm^-2. The Density Functional Theory calculations unravel that the impressive OER performance is attributable to the introduction of abundant defects. Additionally, the liquid and all-solid-state zinc-air batteries equipped with the prepared material as the air cathode demonstrate high power density, high specific capacity, and long charge-discharge stability. This work offers a practical method for manufacturing high-performance electrocatalysts for environmental and energy-related fields.

One-step pyrolysis synthesis of nitrogen, manganese-codoped porous carbon encapsulated cobalt-iron nanoparticles with superior catalytic activity for oxygen reduction reaction

Replacing precious metal catalysts with low-price and abundant catalysts is one of urgent goals for green and sustainable energy development. It is imperative yet challenging to search low-cost, high-efficiency, and long-durability electrocatalysts for oxygen reduction reaction (ORR) in energy conversion devices. Herein, three-dimensional low-cost Co₃Fe₇ nanoparticles/nitrogen, manganese-codoped porous carbon (Co₃Fe₇/N, Mn-PC) was synthesized with the mixture of dicyandiamide, cobalt (II) tetramethoxyphenylporphyrin (Co(II)TMOPP), hemin, and manganese acetate by one-step pyrolysis and then acid etching. The resultant Co₃Fe₇/N, Mn-PC exhibited excellent durability and prominent ORR activity with more positive onset potential (E_onset, 0.98 V) and half-wave potential (E_1/2, 0.87 V) in 0.1 M KOH electrolyte, coupled with strong methanol resistance. The pyrolysis temperature and optimal balance of graphite with pyridine-nitrogen are of significance for the ORR performance. The prepared Co₃Fe₇/N, Mn-PC displayed excellent ORR performance over commercial Pt/C in the identical environment. It was ascribed to the uniform 3D architecture, Mn- and N-doping effects by finely adjusting the electronic structures, coupled with the synergistic catalytic effects of multi-compositions and multi-active sites. This work provides some constructive guidelines for preparation of low-cost and high-efficiency ORR electrocatalysts.

Highly Exposed Active Sites of Fe/N Co-doped Defect-rich Graphene as an Efficient Electrocatalyst for Oxygen Reduction Reaction

A defect-rich interconnected hierarchical three-dimensional Fe and N co-doped graphene has been prepared by a facile synthesis with poly (2,5-benzimidazole) (ABPBI) as nitrogen and carbon sources and CaCO₃ as the template. ABPBI possesses abundant nitrogen, and pyrolysis of ABPBI is helpful to form graphene structure. CaCO₃ and its decomposition products CO₂ can promote the formation of interconnected hierarchical porous three-dimensional graphene, which possesses more defects and exposed active sites. Benefiting from the defective catalysis mechanism, rich defect catalysts are applied as electrode materials to enhance the catalytic performance for oxygen reduction reaction (ORR). Electrochemically, the half-wave potential (E_1/2 ) of Fe-3D-NG#800 is 0.84 V (vs. RHE), and the accelerated durability tests shows the E_1/2 of Fe-3D-NG#800 shifted by a 21 mV drop after cyclic voltammetry scanning for 5000 cycles. Therefore, Fe-3D-NG#800 has excellent activity and durability than 20 wt % Pt/C.

Synthesis and Electrochemical Study of Three-Dimensional Graphene-Based Nanomaterials for Energy Applications

Graphene is an attractive soft material for various applications due to its unique and exclusive properties. The processing and preservation of 2D graphene at large scales is challenging due to its inherent propensity for layer restacking. Three-dimensional graphene-based nanomaterials (3D-GNMs) preserve their structures while improving processability along with providing enhanced characteristics, which exhibit some notable advantages over 2D graphene. This feature article presents recent trends in the fabrication and characterization of 3D-GNMs toward the study of their morphologies, structures, functional groups, and chemical compositions using scanning electron microscopy, X-ray diffraction, Raman spectroscopy, Fourier transform infrared spectroscopy, and X-ray photoelectron spectroscopy. Owing to the attractive properties of 3D-GNMs, which include high surface areas, porous structures, improved electrical conductivity, high mechanical strength, and robust structures, they have generated tremendous interest for various applications such as energy storage, sensors, and energy conversion. This article summarizes the most recent advances in electrochemical applications of 3D-GNMs, pertaining to energy storage, where they can serve as supercapacitor electrode materials and energy conversion as oxygen reduction reaction catalysts, along with an outlook.

Recent Progresses in Oxygen Reduction Reaction Electrocatalysts for Electrochemical Energy Applications

Abstract

Electrochemical energy storage systems such as fuel cells and metal–air batteries can be used as clean power sources for electric vehicles. In these systems, one necessary reaction at the cathode is the catalysis of oxygen reduction reaction (ORR), which is the rate-determining factor affecting overall system performance. Therefore, to increase the rate of ORR for enhanced system performances, efficient electrocatalysts are essential. And although ORR electrocatalysts have been intensively explored and developed, significant breakthroughs have yet been achieved in terms of catalytic activity, stability, cost and associated electrochemical system performance. Based on this, this review will comprehensively present the recent progresses of ORR electrocatalysts, including precious metal catalysts, non-precious metal catalysts, single-atom catalysts and metal-free catalysts. In addition, major technical challenges are analyzed and possible future research directions to overcome these challenges are proposed to facilitate further research and development toward practical application.

Graphic Abstract

Co3+ -Rich Na1.95 CoP2 O7 Phosphates as Efficient Bifunctional Catalysts for Oxygen Evolution and Reduction Reactions in Alkaline Solution

Implementing sustainable energy conversion and storage technologies is highly reliant on crucial oxygen electrocatalysis, such as the oxygen evolution reaction (OER) and oxygen reduction reaction (ORR). However, the pursuit of low cost, energetic efficient and robust bifunctional catalysts for OER and ORR remains a great challenge. Herein, the novel Na-ion-deficient Na_2-x CoP₂ O₇ catalysts are proposed to efficiently electrocatalyze OER and ORR in alkaline solution. The engineering of Na-ion deficiency can tune the electronic structure of Co, and thus tailor the intrinsically electrocatalytic performance. Among the sodium cobalt phosphate catalysts, the Na_1.95 CoP₂ O₇ (NCPO5) catalyst exhibits the lowest ΔE (E_J10,OER -E_J-1,ORR ) of only 0.86 V, which favorably outperforms most of the reported non-noble metal catalysts. Moreover, the Na-ion deficiency can stabilize the phase structure and morphology of NCPO5 during the OER and ORR processes. This study highlights the Na-ion deficient Na_2-x CoP₂ O₇ as a promising class of low-cost, highly active and robust bifunctional catalysts for OER and ORR.