Lignin Valorization by Cobalt-Catalyzed Fractionation of Lignocellulose to Yield Monophenolic Compounds

Harnessing Atomically Dispersed Cobalt for the Reductive Catalytic Fractionation of Lignocellulose

The reductive catalytic fractionation (RCF) of lignocellulose, considering lignin valorization at design time, has demonstrated the entire utilization of all lignocellulose components; however, such processes always require catalysts based on precious metals or high-loaded nonprecious metals. Herein, the study develops an ultra-low loaded, atomically dispersed cobalt catalyst, which displays an exceptional performance in the RCF of lignocellulose. An approximately theoretical maximum yield of phenolic monomers (48.3 wt.%) from lignin is realized, rivaling precious metal catalysts. High selectivity toward 4-propyl-substituted guaiacol/syringol facilitates their purification and follows syntheses of highly adhesive polyesters. Lignin nanoparticles (LNPs) are generated by simple treatment of the obtained phenolic dimers and oligomers. RCF-resulted carbohydrate pulp are more obedient to enzymatic hydrolysis. Experimental studies on lignin model compounds reveal the concerted cleavage of Cα-O and Cβ-O pathway for the rupture of β-O-4 structure. Overall, the approach involves valorizing products derived from lignin biopolymer, providing the opportunity for the comprehensive utilization of all components within lignocellulose.

Reductive catalytic fractionation as a novel pretreatment/lignin-first approach for lignocellulosic biomass valorization: A review

Presently, the use of lignocellulosic biomass is mainly focused on creating pulp/paper, energy, sugars and bioethanol from the holocellulose component, leaving behind lignin to be discarded or burned as waste despite of its highest aromatic carbon and energy content (22-29 KJ/g). During the pulping process, lignin undergoes significant structural changes to yield technical lignin. For a circular bioeconomy, there is an urgent need to enhance the use of native lignin for generating more valuable products. Over the last few years, a new method called 'lignin-first', or 'reductive catalytic fractionation' (RCF), has been devised to achieve selective phenolic monomers under mild reaction conditions. This involves deconstructing lignin before capitalizing on carbohydrates. The objective of this study is to record the recent developments of the 'lignin-first' process. This review also underlines the contribution of RCF biorefinery towards achieving sustainable development goals (SDGs) and concludes with an overview of challenges and upcoming opportunities.

Self-Hydrogen Supplied Catalytic Fractionation of Raw Biomass into Lignin-Derived Phenolic Monomers and Cellulose-Rich Pulps

Lignocellulosic biomass is one of the most well-studied and promising green carbon sources. The fullest utilization of lignocellulosic biomass in hydrogen-free and mild conditions to produce phenolic monomers while preserving cellulose-rich pulps is challenging and has far-reaching significance. Here, we report an innovative strategy to convert lignocellulosic biomass into lignin oils and cellulose-rich pulps without exogenous hydrogen under mild conditions over a Pt/NiAl₂O₄ catalyst. In this process, the structural hydrogens in hemicellulose acted as a hydrogen source to realize the fractionation and depolymerization of lignin into phenolic monomers while keeping the cellulose intact, which is named self-hydrogen supplied catalytic fractionation (SCF). By using water as a solvent, the theoretical yield of phenolic monomers (46.6 wt %, with propyl(ethyl) end-chained syringol and guaiacol as main products) is achieved at 140 °C for 24 h, with 90% cellulose intact in birch sawdust. This H₂-free process can be extended to other biomass (hardwood, softwood, and grass) and can be scaled up. The Pt/NiAl₂O₄ catalyst also shows good stability in recycling as well as regeneration treatment. This work provides a new strategy to achieve high utilization of lignocellulosic biomass for sustainable biorefinery by using water as a solvent without exogenous hydrogen under mild conditions.

Lignocellulosic Biorefinery Technologies: A Perception into Recent Advances in Biomass Fractionation, Biorefineries, Economic Hurdles and Market Outlook

Lignocellulosic biomasses (LCB) are sustainable and abundantly available feedstocks for the production of biofuel and biochemicals via suitable bioconversion processing. The main aim of this review is to focus on strategies needed for the progression of viable lignocellulosic biomass-based biorefineries (integrated approaches) to generate biofuels and biochemicals. Processing biomass in a sustainable manner is a major challenge that demands the accomplishment of basic requirements relating to cost effectiveness and environmental sustainability. The challenges associated with biomass availability and the bioconversion process have been explained in detail in this review. Limitations associated with biomass structural composition can obstruct the feasibility of biofuel production, especially in mono-process approaches. In such cases, biorefinery approaches and integrated systems certainly lead to improved biofuel conversion. This review paper provides a summary of mono and integrated approaches, their limitations and advantages in LCB bioconversion to biofuel and biochemicals.

Advances in organosolv modified components occurring during the organosolv pretreatment of lignocellulosic biomass

The valorization of organosolv pretreatment (OP) is a required approach to the industrialization of the current enzyme-mediated lignocellulosic biorefinery. Recent literature has demonstrated that the solvolysis happening in the OP can modify the soluble components into value-added active compounds, namely organosolv modified lignin (OML) and organosolv modified sugars (OMSs), in addition to protecting them against excessive degradation. Among them, the OML is coincidental with the "lignin-first" strategy that should render a highly reactive lignin enriched with β-O-4 linkages and less condensed structure by organosolv grafting, which is desirable for the transformation into phenolic compounds. The OMSs are valuable glycosidic compounds mainly synthesized by trans-glycosylation, which can find potential applications in cosmetics, foods, and healthcare. Therefore, a state-of-the-art OP holds a big promise of lowering the process cost by the valorization of these active compounds. Recent advances in organosolv modified components are reviewed, and perspectives are made for addressing future challenges.

Cobalt catalysts (Co–N–C) for C–O bond cleavage in lignin-derived aryl ethers and lignin

The transformation of lignin into value-added chemicals represents one of the relevant approaches for sustainable development.

Thermochemical Liquefaction of Pomace Using Sub/Supercritical Ethanol: an Integrated Experimental and Preliminary Economic Feasibility Study

Fossil sourced chemicals such as aromatics, are widely employed in the chemical industry for the production of commodity items. Recognizing the un-sustainability of existing approaches in the production of these chemicals, the current study investigated the valorization of apple pomace (AP) for their production. The present study assessed AP valorization by imposing variations in processing conditions of temperature (100-260 °C), time (0.5-12 h), alcohol/water ratio v/v (0:1-1:0), and Fe3+/H2O2 molar ratio (10:1-100-1), in accordance to the Box-Behnken experimental design. The optimal yield of the oil was 24.6 wt.%, at the temperature, time, alcohol/water ratio v/v, and Fe3+/H2O2 molar ratio of 260 °C, 4.7 h, 1, and 100, respectively. Notably, the application of gas chromatography-mass spectroscopy showed that the oil product contained mainly aromatics and interestingly also alkanes, indicating that the experimental conditions imposed promoted secondary hydrogenation reactions of oxygen-containing species during AP valorization. A consideration of the comparative economics of the proposed AP valorization and the existing AP management approach, using approximate estimation techniques, highlighted the potential of a ~ 59% reduction in the unit cost of AP management. The study therefore presents a compelling basis for future investigations into AP waste management using the thermochemical liquefaction technology.

Graphical abstract

Rational highly dispersed ruthenium for reductive catalytic fractionation of lignocellulose

Producing monomeric phenols from lignin biopolymer depolymerization in a detachable and efficient manner comes under the spotlight on the fullest utilization of sustainable lignocellulosic biomass. Here, we report a low-loaded and highly dispersed Ru anchored on a chitosan-derived N-doped carbon catalyst (RuN/ZnO/C), which exhibits outstanding performance in the reductive catalytic fractionation of lignocellulose. Nearly theoretical maximum yields of phenolic monomers from lignin are achieved, corresponding to TON as 431 mol_phenols mol_Ru⁻¹, 20 times higher than that from commercial Ru/C catalyst; high selectivity toward propyl end-chained guaiacol and syringol allow them to be readily purified. The RCF leave high retention of (hemi)cellulose amenable to enzymatic hydrolysis due to the successful breakdown of biomass recalcitrance. The RuN/ZnO/C catalyst shows good stability in recycling experiments as well as after a harsh hydrothermal treatment, benefiting from the coordination of Ru species with N atoms. Characterizations of the RuN/ZnO/C imply a transformation from Ru single atoms to nanoclusters under current reaction conditions. Time-course experiment, as well as reactivity screening of a series of lignin model compounds, offer insight into the mechanism of current RCF over RuN/ZnO/C. This work opens a new opportunity for achieving the valuable aromatic products from lignin and promoting the industrial economic feasibility of lignocellulosic biomass.

Lignin valorization becomes the spotlight on the full utilization of biomass. Here, the authors report a highly dispersed Ru catalyst for reductive catalytic fractionation of lignocellulose, which affords monophenols in theoretical maximum yields, along with high preservation of carbohydrate.

Lignin-First Depolymerization of Lignocellulose into Monophenols over Carbon Nanotube-Supported Ruthenium: Impact of Lignin Sources

Lignin-first depolymerization of lignocellulosic biomass into aromatics is of great significance to sustainable biorefinery. However, it remains a challenge, owing to the variance between lignin sources and structures. In this study, ruthenium supported on carbon nanotubes (Ru/CNT) exhibits efficient catalytic activity toward lignin hydrogenolysis to exclusively afford monophenols in high yields. Catalytic tests indicate that the yields of aromatic monomers are related to lignin sources and decrease in the order: hardwoods > herbaceous plants > softwoods. Experimental results demonstrate that the scission of C-O bonds and the high selectivity to monomeric aromatic compounds over the Ru/CNT catalyst are enhanced by avoiding side condensation. Furthermore, the fabricated Ru/CNT shows good reusability and recyclability, applicability, and biomass feedstock compatibility, rendering it a promising candidate for lignin valorization. These findings pave the way for rational design of highly active and stable catalysts to potentially address challenges in lignin chemistry.

Review on the preparation of fuels and chemicals based on lignin

Lignin is by far the most abundant natural renewable aromatic polymer in nature, and its reserves are second only to cellulose. In addition to the rich carbon content, the structure of lignin contains functional groups such as benzene rings, methoxyl groups, and phenolic hydroxyl groups. Lignin degradation has become one of the high value, high quality and high efficiency methods to convert lignin, which is of great significance to alleviating the current energy shortage and environmental crisis. This article introduces the hydrolysis methods of lignin in acidic, alkaline, ionic liquids and supercritical fluids, reviews the heating rate, the source of lignin species and the effects of heating rate on the pyrolysis of lignin, and briefly describes the metal catalysis, oxidation methods such as electrochemical degradation and photocatalytic oxidation, and degradation reduction methods using hydrogen and hydrogen supply reagents. The lignin degradation methods for the preparation of fuels and chemicals are systematically summarized. The advantages and disadvantages of different methods, the selectivity under different conditions and the degradation efficiency of different catalytic combination systems are compared. In this paper, a new approach to improve the degradation efficiency is envisioned in order to contribute to the efficient utilization and high value conversion of lignin.

Lignin-to-chemicals: Application of catalytic hydrogenolysis of lignin to produce phenols and terephthalic acid via metal-based catalysts

Lignin is the only renewable aromatic material in nature and contains a large number of oxygen-containing functional groups. High-value and green utilization of "lignin-to-chemicals" can be realized via using lignin to produce fine chemicals such as phenols and carboxylic acids, which can not only reduce the waste of lignin in the process of lignocellulosic biomass treatment, but gradually make the substitution of traditional fossil fuels come true. The hydrogenolysis process under catalysis of metal catalyst has high product selectivity and less impurity, which is suitable for the production of same type or single fine chemicals. Hydrogenolysis of lignin via metal catalysts to produce lignin oil, and further modification of functional groups (e.g. methoxyl, alkyl and hydroxyl group) of depolymerized monomers in the bio-oil to yeild phenols and terephthalic acid are reviewed, and catalytic mechanisms are briefly summarized in this paper. Finally, the problems of lignin catalytic conversion existing currently are investigated, and the future development of this field is also prospected.

Lignin Compounds to Monoaromatics: Selective Cleavage of C-O Bonds over a Brominated Ruthenium Catalyst

The cleavage of C-O linkages in aryl ethers in biomass-derived lignin compounds without hydrogenation of the aromatic rings is a major challenge for the production of sustainable mono-aromatics. Conventional strategies over the heterogeneous metal catalysts require the addition of homogeneous base additives causing environmental problems. Herein, we propose a heterogeneous Ru/C catalyst modified by Br atoms for the selective direct cleavage of C-O bonds in diphenyl ether without hydrogenation of aromatic rings reaching the yield of benzene and phenol as high as 90.3 % and increased selectivity to mono-aromatics (97.3 vs. 46.2 % for initial Ru) during depolymerization of lignin. Characterization of the catalyst indicates selective poisoning by Br of terrace sites over Ru nanoparticles, which are active in the hydrogenation of aromatic rings, while the defect sites on the edges and corners remain available and provide higher intrinsic activity in the C-O bond cleavage.

Selective production of phenolic monomers via high efficient lignin depolymerization with a carbon based nickel-iron-molybdenum carbide catalyst under mild conditions

Lignin is an abundant renewable source of bio-aromatics and its valorization is of great importance. In this work, an efficient non-precious carbon based metal-Mo₂C catalytic system for selective production of phenolic monomers (PMs) from organosolv lignin depolymerization is proposed. With the optimized catalyst of Ni-Fe-Mo₂C, 89.56% of liquefaction and 35.53% of PMs yields were achieved under 260 ℃ for 4 h with water-methanol (4:1 v/v) solvent. Characterization of the catalysts shows that the induction of Ni-Fe species was favor for the formation of β-Mo₂C, and efficiently promoted the lignin liquefaction. The decoration of Ni/Fe can also change the side chain hydrogenolysis ability of the catalyst and exhibite high yield for 4-ethylphenol (14.77%) production. Methanol, used as co-solvent, was found to play an important role in PMs production and lignin depolymerization. These results demonstrated that the Ni-Fe-Mo₂C catalytic system has potential to produce valuable phenolic monomers from lignin under mild conditions.

Torrefaction at 200 °C of Pubescens Pretreated with AlCl3 Aqueous Solution at Room Temperature

Metal salt soaking-torrefaction conversion technology was investigated. It was found that AlCl₃ pretreatment of pubescens favored observably the yield of liquid and small-molecular products in torrefaction via changing the composition and structure of the raw material. The maximum conversion of pretreated samples, washed (PSW) and Y _liquid were 15.5 and 10.8 wt % (with 0.26 wt % monosaccharides, 0.26 wt % carboxylic acids, 0.38 wt % furan compounds, and 1.28 wt % phenols), where 20.4 wt % hemicellulose, 22.9 wt % cellulose, and 5.7 wt % lignin were converted, respectively. However, for pretreated samples (PS), the maximum conversion and Y _liquid reached 44.2 and 32.1 wt %, respectively, along with 96.0 wt % hemicellulose and 31.8 wt % cellulose converted, yielding 2.39 wt % monosaccharides, 5.14 wt % carboxylic acids, 2.60 wt % furan compounds and 10.52 wt % phenols, indicating obvious catalytic effects of residual AlCl₃ on the decomposition of the three major components in torrefaction. Two-dimensional HSQC and electrospray ionization mass spectrometry (ESI-MS) characterizations further confirmed the dominant formation of oligomers derived from holocellulose, lignin, and cross-linkage involving the lignin-carbohydrate complex, indicating that the catalytic thermal cleavage of β-O-4, C-O-C, β-β, 5-5, 4-O-5, C_α-C_β, and α-O-4 linkages by aluminum species in the samples benefited the yield of liquid as well as monophenols.

Recent Advances in the Catalytic Depolymerization of Lignin towards Phenolic Chemicals: A Review

The efficient valorization of lignin could dictate the success of the 2nd generation biorefinery. Lignin, accounting for on average a third of the lignocellulosic biomass, is the most promising candidate for sustainable production of value-added phenolics. However, the structural alteration induced during lignin isolation is often depleting its potential for value-added chemicals. Recently, catalytic reductive depolymerization of lignin has appeared to be a promising and effective method for its valorization to obtain phenolic monomers. The present study systematically summarizes the far-reaching and state-of-the-art lignin valorization strategies during different stages, including conventional catalytic depolymerization of technical lignin, emerging reductive catalytic fractionation of protolignin, stabilization strategies to inhibit the undesired condensation reactions, and further catalytic upgrading of lignin-derived monomers. Finally, the potential challenges for the future researches on the efficient valorization of lignin and possible solutions are proposed.

Amine-Mediated Bond Cleavage in Oxidized Lignin Models

Introducing amines/ammonia into lignin cracking will allow novel bond cleavage pathways. Herein, a method of amines/ammonia-mediated bond cleavage in oxidized lignin β-O-4 models was studied using a copper catalyst at room temperature, demonstrating the effect of the amine source on the selectivity of products. For primary and secondary aliphatic amines, lignin ketone models underwent oxidative C_α -C_β bond cleavage and C_α -N bond formation to generate aromatic amides. For ammonia, the competition between oxygen and ammonia determined the selectivity between C_α -N and C_β -N bond formation, generating amides and α-keto amides, respectively. For tertiary amines, the lignin models underwent oxidative C_α -C_β bond cleavage to benzoic acids. Control experiments indicated that amines act as nucleophiles attacking at the C_α or C_β position of the oxidized β-O-4 linkage to be cleaved. This study represents a novel example that the breakage of oxidized lignin model can be regulated by amines with a copper catalyst.

Lignin Source and Structural Characterization

Lignin is a primary component of lignocellulosic biomass and an underutilized feedstock in the growing pulping and biofuel industries. Currently, over 50 million tons of industrial lignin are produced annually from pulping and bioethanol processes in the world. Around 95 % of industrial lignin is burned as fuel in heat and power plants due to its complicated, destructive, and condensed structures hindering direct industrial utilization, while the remaining 5 % of lignin is used for potential applications, such as additives, binders, dispersants, and surfactants, through modification. Meanwhile, different biorefinery processes also produce a considerable amount of lignin with various structural features and properties. The development of technologies for its structural characterization is currently desirable for lignin valorization, which will improve the techno-economics of applications of lignins in industries.

Lignin-First Fractionation of Softwood Lignocellulose Using a Mild Dimethyl Carbonate and Ethylene Glycol Organosolv Process

A mild lignin-first acidolysis process (140 °C, 40 min) was developed using the benign solvent dimethyl carbonate (DMC) and ethylene glycol (EG) as a stabilization agent/solvent to produce a high yield of aromatic monophenols directly from softwood lignocellulose (pine, spruce, cedar, and Douglas fir) with a depolymerization efficiency of 77-98 %. Under the optimized conditions (140 °C, 40 min, 400 wt % EG and 2 wt % H₂ SO₄ to pinewood), up to 9 wt % of the aromatic monophenol was produced, reaching a degree of delignification in pinewood of 77 %. Cellulose was also preserved, as evidenced by a 85 % glucose yield after enzymatic digestion. An in-depth analysis of the depolymerization oil was conducted by using GC-MS, HPLC, 2 D-NMR, and size-exclusion chromatography, which provided structural insights into lignin-derived dimers and oligomers and the composition of the sugars and derived molecules. Mass balance evaluation was performed.

Development of 'Lignin-First' Approaches for the Valorization of Lignocellulosic Biomass

Currently, valorization of lignocellulosic biomass almost exclusively focuses on the production of pulp, paper, and bioethanol from its holocellulose constituent, while the remaining lignin part that comprises the highest carbon content, is burned and treated as waste. Lignin has a complex structure built up from propylphenolic subunits; therefore, its valorization to value-added products (aromatics, phenolics, biogasoline, etc.) is highly desirable. However, during the pulping processes, the original structure of native lignin changes to technical lignin. Due to this extensive structural modification, involving the cleavage of the β-O-4 moieties and the formation of recalcitrant C-C bonds, its catalytic depolymerization requires harsh reaction conditions. In order to apply mild conditions and to gain fewer and uniform products, a new strategy has emerged in the past few years, named 'lignin-first' or 'reductive catalytic fractionation' (RCF). This signifies lignin disassembly prior to carbohydrate valorization. The aim of the present work is to follow historically, year-by-year, the development of 'lignin-first' approach. A compact summary of reached achievements, future perspectives and remaining challenges is also given at the end of the review.

100th Anniversary of Macromolecular Science Viewpoint: Polymers from Lignocellulosic Biomass. Current Challenges and Future Opportunities

Sustainable polymers from lignocellulosic biomass have the potential to reduce the environmental impact of commercial plastics while also offering significant performance and cost benefits relative to petrochemical-derived macromolecules. However, most currently available biobased polymers are hampered by insufficient thermomechanical properties, low economic feasibility (e.g., high relative cost), and reduced scalability in comparison to petroleum-based incumbents. Future biobased materials must overcome these limitations to be competitive in the marketplace. Additionally, sustainability challenges at the beginning and end of the polymer lifecycle need to be addressed using green chemistry practices and improved end-of-life waste management strategies. This viewpoint provides an overview of recent developments that can mitigate many concerns with present materials and discusses key aspects of next-generation, biobased polymers derived from lignocellulosic biomass.

Heterogeneous Catalyst Design Principles for the Conversion of Lignin into High-Value Commodity Fuels and Chemicals

Lignin valorization has risen as a promising pathway to supplant the use of petrochemicals for chemical commodities and fuels. However, the challenges of separating and breaking down lignin from lignocellulosic biomass are the primary barriers to success. Integrated biorefinery systems that incorporate both homo- and heterogeneous catalysis for the upgrading of lignin intermediates have emerged as a viable solution. Homogeneous catalysis can perform selected chemistries, such as the hydrolysis and dehydration of ester or ether bonds, that are more suitable for the pretreatment and fractionation of biomass. Heterogeneous catalysis, however, offers a tunable platform for the conversion of extracted lignin into chemicals, fuels, and materials. Tremendous effort has been invested in elucidating the necessary factors for the valorization of lignin by using heterogeneous catalysts, with efforts to explore more robust methods to drive down costs. Current progress in lignin conversion has fostered numerous advances, but understanding the key catalyst design principles is important for advancing the field. This Minireview aims to provide a summary on the fundamental design principles for the selective conversion of lignin by using heterogeneous catalysts, including the pairing of catalyst metals, supports, and solvents. The review puts a particular focus on the use of bimetallic catalysts on porous supports as a strategy for the selective conversion of lignin. Finally, future research on the valorization of lignin is proposed on the basis of recent progress.