Understanding the Oxygen Reduction Reaction Activity and Oxidative Stability of Pt Supported on Nb-Doped TiO2

Synthesis of a Mesoporous SnO2 Catalyst Support and the Effect of Its Pore Size on the Performance of Polymer Electrolyte Fuel Cells

The aim of this study was to clarify the effectiveness and challenges of applying mesoporous tin oxide (SnO2)-based supports for Pt catalysts in the cathodes of polymer electrolyte fuel cells (PEFCs) to simultaneously achieve high performance and high durability. Recently, the focus of PEFC application in automobiles has shifted to heavy-duty vehicles (HDVs), which require high durability, high energy-conversion efficiency, and high power density. It has been reported that employing mesoporous carbon supports improves the initial performance by mitigating catalyst poisoning caused by sulfonic acid groups of the ionomer as well as by reducing the oxygen transport resistance through the Pt/ionomer interface. However, carbon materials in the cathode can degrade oxidatively during long-term operation, and more stable materials are desired. In this study, we synthesized connected mesoporous Sb-doped tin oxides (CMSbTOs) with controlled mesopore sizes in the range of 4-11 nm and tested their performance and durability as cathode catalyst supports. The CMSbTO supports exhibited higher fuel cell performance at a pore size of 7.3 nm than the solid-core SnO2-based, solid-core carbon, and mesoporous carbon supports under dry conditions, which can be attributed to the mitigation of the formation of the Pt/ionomer interface and the better proton conductivity within the mesopores even at the low-humidity conditions. In addition, the CMSbTO supports exhibited high durability under oxidative conditions. These results demonstrate the promising applicability of mesoporous tin oxide supports in PEFCs for HDVs. The remaining challenges, including the requirements for improving performance under wet conditions and stability under reductive conditions, are also discussed.

High electrocatalytic activity of Pt on porous Nb-doped TiO2 nanoparticles prepared by aerosol-assisted self-assembly

This study explores an aerosol-assisted method to prepare an efficient support for the Pt catalyst of polymer electrolyte membrane fuel cells (PEMFCs). Titania nanoparticles and mesoporous niobium-doped titania nanoparticles were prepared by aerosol-assisted self-assembly using titanium(iv) isopropoxide and niobium(v) ethoxide as the titanium and niobium sources for application as non-carbon supports for the platinum electrocatalyst. The structural characteristics and electrochemical properties of the supports were investigated by transmission electron microscopy, X-ray diffraction, Fourier-transform infrared spectroscopy, X-ray photoelectron spectroscopy, electron paramagnetic resonance, inductively coupled plasma optical emission spectrometry, and dynamic light scattering. The Brunauer-Emmett-Teller method was used to calculate the specific surface areas of the samples, and the pore size distribution was also examined. The results demonstrated that under a radial concentration gradient, the aerosol droplets self-assembled into a spherical shape, and mesoporous supports were obtained after subsequent removal of the surfactant cetyltrimethylammonium bromide by annealing and washing. The hydrothermal technique was then used to deposit platinum on the TiO2-based supports. The electrical conductivity of the non-carbon support was enhanced by the strong metal-support interaction effect between the platinum catalyst particles and the porous niobium-doped TiO2 support. The half-wave potential, electrochemical surface area, mass activity, and specific activity of the obtained Pt/Nb-TiO2 catalyst all surpassed those of commercial Pt/C.

Study of the Relationship between Metal–Support Interactions and the Electrocatalytic Performance of Pt/Ti4O7 with Different Loadings

The application potential of Pt/Ti4O7 has been reported, but the lack of research on the relationship between Pt loading, MSI, and catalytic activity hinders further development. Micron-sized Ti4O7 powders synthesized by a thermal reduction method under an H2 atmosphere were used as a support material for Pt-based catalysts. Using a modified polyol method, Pt/Ti4O7-5, Pt/Ti4O7-10, and Pt/Ti4O7-20 with different mass ratios (Pt to Pt/Ti4O7 is 0.05, 0.1, 0.2) were successfully synthesized. Uniformly dispersed platinum nanoparticles exhibit disparate morphologies, rod-like for Pt/Ti4O7-5 and approximately spherical for Pt/Ti4O7-10 and Pt/Ti4O7-20. Small-angle deflections and lattice reconstruction induced by strong metal–support interactions were observed in Pt/Ti4O7-5, which indicated the formation of a new phase at the interface. However, lattice distortions and dislocations for higher loading samples imply the existence of weak metal–support interactions. A possible mechanism is proposed to explain the different morphologies and varying metal–support interactions (MSI). With X-ray photoelectron spectroscopy, spectrums of Pt and Ti display apparent shifts in binding energy compared with commercial Pt-C and non-platinized Ti4O7, which can properly explain the changes in absorption ability and oxygen reduction reaction activity, as described in the electrochemical results. The synthetic method, Pt loading, and surface coverage of the support play an important role in the adjustment of MSI, which gives significant guidance for better utilizing MSI to prepare the target catalyst.

Electrocatalysis in Alkaline Media and Alkaline Membrane-Based Energy Technologies

Hydrogen energy-based electrochemical energy conversion technologies offer the promise of enabling a transition of the global energy landscape from fossil fuels to renewable energy. Here, we present a comprehensive review of the fundamentals of electrocatalysis in alkaline media and applications in alkaline-based energy technologies, particularly alkaline fuel cells and water electrolyzers. Anion exchange (alkaline) membrane fuel cells (AEMFCs) enable the use of nonprecious electrocatalysts for the sluggish oxygen reduction reaction (ORR), relative to proton exchange membrane fuel cells (PEMFCs), which require Pt-based electrocatalysts. However, the hydrogen oxidation reaction (HOR) kinetics is significantly slower in alkaline media than in acidic media. Understanding these phenomena requires applying theoretical and experimental methods to unravel molecular-level thermodynamics and kinetics of hydrogen and oxygen electrocatalysis and, particularly, the proton-coupled electron transfer (PCET) process that takes place in a proton-deficient alkaline media. Extensive electrochemical and spectroscopic studies, on single-crystal Pt and metal oxides, have contributed to the development of activity descriptors, as well as the identification of the nature of active sites, and the rate-determining steps of the HOR and ORR. Among these, the structure and reactivity of interfacial water serve as key potential and pH-dependent kinetic factors that are helping elucidate the origins of the HOR and ORR activity differences in acids and bases. Additionally, deliberately modulating and controlling catalyst-support interactions have provided valuable insights for enhancing catalyst accessibility and durability during operation. The design and synthesis of highly conductive and durable alkaline membranes/ionomers have enabled AEMFCs to reach initial performance metrics equal to or higher than those of PEMFCs. We emphasize the importance of using membrane electrode assemblies (MEAs) to integrate the often separately pursued/optimized electrocatalyst/support and membranes/ionomer components. Operando/in situ methods, at multiscales, and ab initio simulations provide a mechanistic understanding of electron, ion, and mass transport at catalyst/ionomer/membrane interfaces and the necessary guidance to achieve fuel cell operation in air over thousands of hours. We hope that this Review will serve as a roadmap for advancing the scientific understanding of the fundamental factors governing electrochemical energy conversion in alkaline media with the ultimate goal of achieving ultralow Pt or precious-metal-free high-performance and durable alkaline fuel cells and related technologies.

Metal-Nitrogen-Carbon Cluster-Decorated Titanium Carbide is a Durable and Inexpensive Oxygen Reduction Reaction Electrocatalyst

Clusters of nitrogen- and carbon-coordinated transition metals dispersed in a carbon matrix (e. g., Fe-N-C) have emerged as an inexpensive class of electrocatalysts for the oxygen reduction reaction (ORR). Here, it was shown that optimizing the interaction between the nitrogen-coordinated transition metal clusters embedded in a more stable and corrosion-resistant carbide matrix yielded an ORR electrocatalyst with enhanced activity and stability compared to Fe-N-C catalysts. Utilizing first-principles calculations, an electrostatics-based descriptor of catalytic activity was identified, and nitrogen-coordinated iron (FeN₄ ) clusters embedded in a TiC matrix were predicted to be an efficient platinum-group metal (PGM)-free ORR electrocatalyst. Guided by theory, selected catalyst formulations were synthesized, and it was demonstrated that the experimentally observed trends in activity fell exactly in line with the descriptor-derived theoretical predictions. The Fe-N-TiC catalyst exhibited enhanced activity (20 %) and durability (3.5-fold improvement) compared to a traditional Fe-N-C catalyst. It was posited that the electrostatics-based descriptor provides a powerful platform for the design of active and stable PGM-free electrocatalysts and heterogenous single-atom catalysts for other electrochemical reactions.

High-performance AEM unitized regenerative fuel cell using Pt-pyrochlore as bifunctional oxygen electrocatalyst

The performance of fixed-gas unitized regenerative fuel cells (FG-URFCs) are limited by the bifunctional activity of the oxygen electrocatalyst. It is essential to have a good bifunctional oxygen electrocatalyst which can exhibit high activity for oxygen evolution reaction (OER) and oxygen reduction reaction (ORR). In this regard, Pt-Pb₂Ru₂O_7-x is synthesized by depositing Pt on Pb₂Ru₂O_7-x wherein Pt individually exhibits high ORR while Pb₂Ru₂O_7-x shows high OER and moderate ORR activity. Pt-Pb₂Ru₂O_7-x exhibits higher OER (η_@10mAcm-2 = 0.25 ± 0.01 V) and ORR (η_@-3mAcm-2 = -0.31 ± 0.02 V) activity in comparison to benchmark OER (IrO₂, η_@10mAcm-2 = 0.35 ± 0.02 V) and ORR (Pt/C, η_@-3mAcm-2 = -0.33 ± 0.02 V) electrocatalysts, respectively. Pt-Pb₂Ru₂O_7-x shows a lower bifunctionality index (η_{@10mAcm-2, OER} ^- η_{@-3mAcm-2, ORR}) of 0.56 V with more symmetric OER-ORR activity profile than both Pt (>1.0 V) and Pb₂Ru₂O_7-x (0.69 V) making it more useful for the AEM (anion exchange membrane) URFC or metal-air battery applications. FG-URFC tested with Pt-Pb₂Ru₂O_7-x and Pt/C as bifunctional oxygen electrocatalyst and bifunctional hydrogen electrocatalyst, respectively, yields a mass-specific current density of 715 ± 11 A/g_cat ^-1 at 1.8 V and 56 ± 2 A/g_cat ^-1 at 0.9 V under electrolyzer mode and fuel-cell mode, respectively. The FG-URFC shows a round-trip efficiency of 75% at 0.1 A/cm^-2, underlying improvement in AEM FG-URFC electrocatalyst design.

Enhancement of Activity and Development of Low Pt Content Electrocatalysts for Oxygen Reduction Reaction in Acid Media

Platinum is a main catalyst for the electroreduction of oxygen, a reaction of primary importance to the technology of low-temperature fuel cells. Due to the high cost of platinum, there is a need to significantly lower its loadings at interfaces. However, then O₂-reduction often proceeds at a less positive potential, and produces higher amounts of undesirable H₂O₂-intermediate. Hybrid supports, which utilize metal oxides (e.g., CeO₂, WO₃, Ta₂O₅, Nb₂O₅, and ZrO₂), stabilize Pt and carbon nanostructures and diminish their corrosion while exhibiting high activity toward the four-electron (most efficient) reduction in oxygen. Porosity of carbon supports facilitates dispersion and stability of Pt nanoparticles. Alternatively, the Pt-based bi- and multi-metallic catalysts, including PtM alloys or M-core/Pt-shell nanostructures, where M stands for certain transition metals (e.g., Au, Co, Cu, Ni, and Fe), can be considered. The catalytic efficiency depends on geometric (decrease in Pt-Pt bond distances) and electronic (increase in d-electron vacancy in Pt) factors, in addition to possible metal-support interactions and interfacial structural changes affecting adsorption and activation of O₂-molecules. Despite the stabilization of carbons, doping with heteroatoms, such as sulfur, nitrogen, phosphorus, and boron results in the formation of catalytically active centers. Thus, the useful catalysts are likely to be multi-component and multi-functional.

Low-PGM and PGM-Free Catalysts for Proton Exchange Membrane Fuel Cells: Stability Challenges and Material Solutions

Fuel cells as an attractive clean energy technology have recently regained popularity in academia, government, and industry. In a mainstream proton exchange membrane (PEM) fuel cell, platinum-group-metal (PGM)-based catalysts account for ≈50% of the projected total cost for large-scale production. To lower the cost, two materials-based strategies have been pursued: 1) to decrease PGM catalyst usage (so-called low-PGM catalysts), and 2) to develop alternative PGM-free catalysts. Grand stability challenges exist when PGM catalyst loading is decreased in a membrane electrode assembly (MEA)-the power generation unit of a PEM fuel cell-or when PGM-free catalysts are integrated into an MEA. More importantly, there is a significant knowledge gap between materials innovation and device integration. For example, high-performance electrocatalysts usually demonstrate undesired quick degradation in MEAs. This issue significantly limits the development of PEM fuel cells. Herein, recent progress in understanding the degradation of low-PGM and PGM-free catalysts in fuel cell MEAs and materials-based solutions to address these issues are reviewed. The key factors that degrade the MEA performance are highlighted. Innovative, emerging material concepts and development of low-PGM and PGM-free catalysts are discussed.

Bimetallic PtIr nanoalloy on TiO2-based solid solution oxide with enhanced oxygen reduction and ethanol electro-oxidation performance in direct ethanol fuel cells

Elevating the electrocatalytic performance of both cathode and anode catalysts is critical to the advancement and widespread utilization of low-temperature fuel cells.

In situ preparation of 2D MoS2 nanosheets vertically supported on TiO2/PVDF flexible fibers and their photocatalytic performance

Two-dimensional (2D) MoS₂ nanosheets vertically supported on TiO₂/PVDF flexible fibers have been successfully synthesized by combining electrospinning with a low temperature hydrothermal method without acid. The morphology of the 2D MoS₂ nanosheets could be controlled by adjusting the experimental parameters. The loaded 2D MoS₂ nanosheets can not only broaden the light capture range of TiO₂, but also greatly inhibit the recombination rate of photogenerated electron-hole pairs. Due to the synergistic effect between MoS₂ and TiO₂, the photocatalytic rate for levofloxacin hydrochloride is about 40 times higher than that for MoS₂ only. Recycle experiments have proved the stability and reusability of TiO₂/PVDF@2D MoS₂ nanosheets. The mechanism is investigated by quenching experiments. The results show that the superoxide anion radical (•O₂ ^-), the hydroxyl radical (•OH) and the hole (h⁺) all have contributions to photocatalysis. This work widens the range of materials to synthesize the composites of 2D MoS₂ nanosheets and provides a new and gentle method for preparing flexible large-scale heterostructures for environmental protection.

Metal/semiconductor interfaces in nanoscale objects: synthesis, emerging properties and applications of hybrid nanostructures

Hybrid nanostructures, composed of multi-component crystals of various shapes, sizes and compositions are much sought-after functional materials. Pairing the ability to tune each material separately and controllably combine two (or more) domains with defined spatial orientation results in new properties. In this review, we discuss the various synthetic mechanisms for the formation of hybrid nanostructures of various complexities containing at least one metal/semiconductor interface, with a focus on colloidal chemistry. Different synthetic approaches, alongside the underlying kinetic and thermodynamic principles are discussed, and future advancement prospects are evaluated. Furthermore, the proved unique properties are reviewed with emphasis on the connection between the synthetic method and the resulting physical, chemical and optical properties with applications in fields such as photocatalysis.