Development of a new orthopedic wire fatigue tester

Bioabsorbable thread for tight tying of bones

The purpose of this research was to develop a bioabsorbable thread for tight fixation of fractured bones and to examine its mechanical performance in an in-vitro simulation study. The thread is a blend of bioabsorbable poly(L-lactic acid); (PLLA) and poly(epsilon-caprolactone); (PCL) fibers and can be tightly connected by fusion welding of the PCL fibers. The tying strength of the PLLA-PCL blend thread was 39.7 N, which was comparable to that of stainless steel wire. A testing machine was fabricated to measure the fatigue strength of the tying by simulating bone fixation. The results showed that metal wires always failed because of breakage within 25,000 loading cycles, whereas the blend threads did not fail until 50,000 loading cycles. The looseness of tying for simulated bone fixation by the blend thread was within 1mm even after 50 000 loading cycles. In-vivo testing using rats revealed that the blend thread did not cause any severe inflammatory reaction.

Fracture analysis of retrieved orthopedic wires

Ten retrieved samples of 316L stainless steel wires, implanted for times from 11 months to 11 years, were examined fractographically and metallurgically to evaluate the effects of a physiological environment on their fracture. Seven samples were from L-rod instrumentation, and three samples were from trochanter reattachment. Of 16 breaks in the 10 samples, 94% were caused primarily by cyclic loading (fatigue), and 6% were caused by tensile forces. Two factors were found to influence the effective life of an implanted wire. First, the surface condition (deformation) appeared to be most important, and second, corrosion pits present on most wire surfaces could possibly be an influence in initiating a crack. Biomechanical forces on wires enveloping L-rods tended to promote metal deformation and faceting, which decreased time to fracture. This decrease in wire life was evident from a substantial hardness increase in faceted areas.